DYNAMIC SKIP FIRE CONTROL WITH A SINGLE CONTROL VALVE FOR MULTIPLE CYLINDERS
20210189921 · 2021-06-24
Inventors
Cpc classification
F02B2075/1824
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2800/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/2444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/1816
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01L2013/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/1832
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A control valve for a valve train in an internal combustion engine using four-way control logic for dynamic skip fire control of a pair of cylinders is described. A four cylinder engine can be controlled using two control valves, with each control valve controlling a pair of cylinders. Each control valve has four ports: one control port for each cylinder, a pressure inlet port, and a tank port. The control valve is used to activate or deactivate a cylinder's intake and/or exhaust valves.
Claims
1. A control valve in a valve train system of an internal combustion engine having a plurality of cylinders, the control valve configured for controlling a first cylinder and a second cylinder, the control valve comprising four ports comprising a pressure inlet port, a return port, a first control port for deactivating or reactivating elements of the first cylinder, and a second control port for deactivating or reactivating elements of the second cylinder.
2. The control valve as recited in claim 1, wherein the internal combustion engine is selected from a group consisting of a four cylinder engine, a six cylinder engine, and an eight cylinder engine.
3. The control valve as recited in claim 1, wherein the first cylinder and second cylinder are adjacent cylinders.
4. The control valve as recited in claim 1, wherein the control valve has four positions.
5. The control valve as recited in claim 4, wherein the control valve position is controlled by applying electrical power to a solenoid.
6. The control valve as recited in claim 1, wherein inlet pressure port is an oil supply port capable of supplying hydraulic pressure to the first control port and the second control port.
7. The control valve as recited in claim 1, wherein the control valve is capable of supplying hydraulic pressure to both first control port and the second control port.
8. The control valve as recited in claim 1 wherein the control valve is capable of supplying hydraulic pressure to either the first control port or the second control port, but not to both the first control port and the second control port.
9. The control valve as recited in claim 1, wherein the control valve is capable of blocking hydraulic pressure to both the first control port and the second control port, and wherein the control valve vents from both the first control port and the second control port to the tank port.
10. A valve train system of an internal combustion engine having a plurality of cylinders, comprising: a plurality of deactivatable elements in each of the plurality of cylinders; and at least one control valve configured for controlling a pair of cylinders, wherein the control valve comprises four ports.
11. The valve train system as recited in claim 10, wherein: the plurality of cylinders comprises a first cylinder and a second cylinder and are adjacent one another; and the four ports comprise a pressure inlet port, a return port, a first control port for deactivating or reactivating deactivatable elements of the first cylinder, and a second control port for deactivating or reactivating deactivatable elements of the second cylinder.
12. The valve train system as recited in claim 10, wherein the deactivatable elements comprise at least one of a hydraulic lash adjuster, a rocker arm, a lifter, and a zero lift cam.
13. The valve train system as recited in claim 10, further comprising an electromagnetic solenoid.
14. The valve train system as recited in claim 11, wherein the pressure inlet port supplies oil for hydraulically activating or deactivating the deactivatable elements.
15. The valve train system as recited in claim 10, wherein internal combustion engine is a four cylinder engine and the plurality of cylinders comprises two control valves.
16. The valve train system as recited in claim 10, wherein internal combustion engine is an eight cylinder engine and the plurality of cylinders comprises four control valves.
17. The valve train system as recited in claim 10, wherein internal combustion engine is an inline six cylinder engine and the plurality of cylinders comprises three control valves.
18. A control valve in a valve train system of an internal combustion engine having a plurality of cylinders, the control valve configured for controlling a first cylinder and a second cylinder, the control valve using four-way control logic, wherein the control valve can control the first and second cylinders with a control state selected from the group consisting of: intaking hydraulic pressure and supplying the hydraulic pressure to both the first cylinder and the second cylinder; intaking the hydraulic pressure and supplying the hydraulic pressure to the first cylinder while venting from the second cylinder to a tank; intaking the hydraulic pressure and supplying the hydraulic pressure to the second cylinder while venting from the first cylinder to the tank; and blocking intake of the hydraulic pressure and venting from both the first cylinder and the second cylinder to the tank.
19. The control valve as recited in claim 18, wherein the control valve comprise four ports including a pressure inlet port, a return port, a first control port for deactivating or reactivating elements of the first cylinder, and a second control port for deactivating or reactivating elements of the second cylinder.
20. The control valve as recited in claim 18, wherein the control valve is actuated by an electromagnetic solenoid with a return spring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The embodiments will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
DESCRIBED EMBODIMENTS
[0017] In this patent application, numerous specific details are set forth to provide a thorough understanding of the concepts underlying the described embodiments. It will be apparent, however, to one skilled in the art that the described embodiments may be practiced without some or all of these specific details. In other instances, well known process steps have not been described in detail in order to avoid unnecessarily obscuring the underlying concepts.
[0018] As discussed above, skip fire controlled engines deactivate cylinders when they are not needed to increase fuel efficiency. Such cylinder deactivation reduces engine pumping losses and generally results in more efficient combustion in fired working cycles. Cylinder deactivation may also be used to control temperature of the engine's exhaust gas to maintain a desired temperature in an aftertreatment system that reduces noxious emissions.
[0019] The present invention relates generally to methods and devices for controlling the operation of intake and exhaust valves of an internal combustion engine during skip fire operation. In various embodiments, the valves are controlled using an eccentric cam lobe to open and close the valves. A valve deactivation mechanism is incorporated in the valve train to allow deactivation of the valves during a skipped firing cycle. The valve deactivation mechanism may be incorporated in a valve train element such as a rocker arm, hydraulic lash adjuster, a lifter, a zero lift cam, or some other valve train element. The valve deactivation mechanism is controlled using a solenoid operated oil control valve. The solenoid operated valve allows introduction of a hydraulic fluid (such as motor oil) into the deactivation mechanism to either allow the deactivation mechanism to transmit the cam lobe profile into valve motion or mechanically decouple the valve from the cam lobe, leaving the valve in a closed position. An oil galley including a plurality of oil passageways may be used to deliver the pressurized oil from the solenoid operated valve to the deactivation mechanism. In many cases the hydraulic fluid shifts the position of a locking pin in the deactivation mechanism to shift the deactivation mechanism between its transmitting and decoupled state. Pressurized oil applied to the deactivation mechanism allows deactivation of the valve. That is the valve will remain closed as long as pressurized fluid is applied to the deactivation mechanism. In order to shift the locking pin position, the valve must be in its closed state. Once the valve has started to move from its closed position, i.e. a cam follower is starting to move off the base circle of the cam, the valve spring is applying enough force to the locking pin so that it cannot move out of place even if full oil pressure is applied.
[0020]
[0021]
[0022] The typical firing order for a four-cylinder engine is: 1-3-4-2. That is, cylinder #1 fires first, followed by cylinder #3, then cylinder #4, and finally cylinder #2.
[0023] Thus, as shown in
[0024] In dynamic skip fire control, a deactivation or reactivation command for a working cycle may be given during an exhaust stroke of the previous cycle. During the exhaust stroke, the intake valve is at rest when a activate/deactivate command is ushered in, and depending on the command, the intake valve is either activated (lifted) or deactivated (no lift) in the subsequent working cycle. In this control architecture the intake valve(s) of the deactivated working cycle are deactivated before the exhaust valve(s) of the deactivated working cycle. It should be understood that the timing of the activation and deactivation of the valves is not limited to this configuration. Applicant's pending U.S. patent application Ser. No. 15/982,406 describes various intake and exhaust valve timing strategies that may be used in cylinder deactivation and is incorporated herein by reference in its entirety for all purposes.
[0025]
[0026] An important observation from
[0027] Embodiments of valve train configurations described herein include an internal combustion engine that implements dynamic skip fire by introducing four-way control logic for two cylinders, thereby reducing the number of control valve components required and reducing the complexity of cylinder head machining. The cylinders may be adjacent each other so as to minimize the distance between a 4-way oil control valve and the cylinders which it controls. According to embodiments described herein, only two oil control valves are required for a four cylinder engine, as each control valve can control two cylinders.
[0028] According to embodiments described herein, the use of four-way control logic within a deactivation oil control valve allows for each oil control valve to provide dynamic skip fire control for pairs of cylinders. This reduces the number of required oil control valves and simplifies cylinder head machining. According to an embodiment described in more detail below, each four-way oil control valve can modulate among four positions to control pairs of cylinders. For example, a control valve can modulate among: Position #1: Fire both cylinder 1 and 2, Position #2: Skip cylinder 1 and Fire cylinder 2, Position #3: Skip both cylinder 1 and 2, and Position #4: Fire cylinder 1 and Skip cylinder 2. Thus, a single 4-way oil control valve can generate any given firing pattern for the two cylinders it controls as dictated by the system operating control logic.
[0029] With reference to
[0030]
[0031] In
[0032] As previously described a cylinder may be deactivated by leaving its intake valve(s) closed during a working cycle, leaving its exhaust valve(s) closed during a working cycle, or leaving both its intake valve(s) and exhaust valve(s) closed during a working cycle. According to the embodiments described herein, the deactivation mechanism may use a spring-loaded locking pin, which is moved by the application of pressurized hydraulic fluid, such as pressurized oil. If no oil pressure is applied, the locking pin spring forces the locking pin into an engaged position. In the engaged position, the deactivation mechanism is rigid and transmits a cam lobe profile into valve lift. When the oil pressure is applied, the oil pressure moves the locking pin against the spring pressure into a disengaged position. In the disengaged position, the deactivation mechanism is no longer rigid, and the cam lobe profile is not transmitted into valve lift.
[0033]
[0034] As shown in
[0035] As shown in
[0036] As shown in
[0037] As shown in
[0038]
[0039] The spool 412 may move to various positions, i.e. home, mid-stroke, full stroke, within the housing barrel in response to applying electrical power to a solenoid (not shown in
[0040] It should be appreciated that the valve type and spool design depicted in
[0041]
[0042] To generate these various patterns the oil control valves 410 and 420 are placed into one of their four positions. They can be independently place into any desired position. For example, when control valve 410 is controlling Cylinder #1 480 and Cylinder #2 482 to have control states of “fire” and “fire,” respectively, then no pressure is being applied to either control port A 450 or control port B 460. If control valve 410 is controlling Cylinder #1 480 and Cylinder #2 482 to have control states of “fire” and “skip,” respectively, then no pressure is being applied to control port A 450, but pressure is applied to control port B 460. Conversely, if control valve 410 is controlling Cylinder #1 480 and Cylinder #2 482 to have control states of “skip” and “fire,” respectively, then pressure is being applied to control port A 450, but no pressure is applied to control port B 460. If control valve 410 is controlling Cylinder #1 480 and Cylinder #2 482 to have control states of “skip” and “skip,” respectively, then no oil pressure is applied to either control port A 450 and control port B 460.
[0043]
[0044] The invention has been described primarily in the context of operating a naturally aspirated, 4-stroke, internal combustion piston engines suitable for use in motor vehicles. However, it should be appreciated that the described applications are very well suited for use in a wide variety of internal combustion engines. These include engines for virtually any type of vehicle—including cars, trucks, boats, aircraft, motorcycles, scooters, etc.; and virtually any other application that involves the firing of working chambers and utilizes an internal combustion engine. The various described approaches work with engines that operate under a wide variety of different thermodynamic cycles—including virtually any type of two stroke piston engines, diesel engines, Otto cycle engines, Dual cycle engines, Miller cycle engines, Atkinson cycle engines, Wankel engines and other types of rotary engines, mixed cycle engines (such as dual Otto and diesel engines), hybrid engines, radial engines, etc. It is also believed that the described approaches will work well with newly developed internal combustion engines regardless of whether they operate utilizing currently known, or later developed thermodynamic cycles. Boosted engines, such as those using a supercharger or turbocharger may also be used.
[0045] The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the invention. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the invention. Thus, the foregoing descriptions of specific embodiments of the present invention are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed. For example, a four-position oil control valve that controls activation/deactivation of two cylinders is described. This oil control valve has four possible position. In some embodiments, an oil control valve having eight positions may be used. This oil control valve may control three cylinders such that they can operate with any desired firing pattern. It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings.
[0046] The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
[0047] While the embodiments have been described in terms of particular embodiments, there are alterations, permutations, and equivalents, which fall within the scope of these general concepts. It should also be noted that there are alternative ways of implementing the methods and apparatuses of the present embodiments. It is therefore intended that the following appended claims be interpreted as including all such alterations, permutations, and equivalents as fall within the true spirit and scope of the described embodiments.