BAKE DEVICES FOR HANDLING AND UNIFORM BAKING OF SUBSTRATES
20210195695 · 2021-06-24
Inventors
Cpc classification
F27D5/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27B17/0025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B3/748
ELECTRICITY
H05B3/283
ELECTRICITY
International classification
H05B3/74
ELECTRICITY
F27D5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Embodiments of the present disclosure relate to bake apparatuses for handling and uniform baking of substrates and methods for the handling and the uniform baking of substrates. The bake apparatuses allow the substrates to be heated to a temperature greater than 50° C. without bowing of about 1 mm to about 2 mm from the edge of the substrates to the center of the substrates. The bake apparatuses heat the substrates uniformly or substantially uniformly to improve substrate quality.
Claims
1. An apparatus, comprising: a substrate holding assembly disposed on a base, the substrate holding assembly including: two or more shafts, each shaft of the two or more shafts having extensions disposed thereon, the extensions of each shaft of the two or more shafts operable to support one or more substrates disposed between the one or more shafts; a lid, the lid including one or more heating elements disposed therein; and a process volume formed between the lid and the base.
2. The apparatus of claim 1, wherein the process volume can be heated to a temperature between about 50° C. and about 600° C.
3. The apparatus of claim 1, wherein the apparatus further includes an actuator coupled to the lid, the actuator operable to close the lid to be in contact with the base.
4. The apparatus of claim 1, wherein the one or more heating elements include a ceramic heater, a rubber heater, and a fiber glass heater.
5. The apparatus of claim 1, wherein each shaft of the two or more shafts includes 1 to 5 extensions.
6. An apparatus, comprising: a substrate support disposed on a base, the substrate support including: one or more heating elements; and lift pins operable to support a substrate; a lid, the lid including an edge brace coupled thereon, the edge brace including a ring; and a process volume formed between the lid and the base.
7. The apparatus of claim 6, wherein the apparatus further includes a retention plate disposed on the substrate support.
8. The apparatus of claim 7, wherein the retention plate includes channels disposed therethrough, the channels in communication with a pump to form a vacuum system.
9. The apparatus of claim 8, wherein the retention plate includes a ceramic, mica, or a mixture of ceramic and metal materials.
10. The apparatus of claim 9, wherein the retention plate is positioned relative to the one or more heating elements by tracks.
11. The apparatus of claim 10, wherein the one or more heating elements is a heating plate.
12. A method, comprising: disposing one or more substrates on a substrate holding assembly of a bake apparatus; lowering a lid of the bake apparatus to form a process volume in the bake apparatus; and heating the process volume with one or more heating elements of the bake apparatus, the heating elements heating the one or more substrates uniformly or substantially uniformly.
13. The method of claim 12, further comprising raising the lid of the bake apparatus to remove the one or more substrates.
14. The method of claim 12, wherein the lid includes an edge brace coupled thereon, the edge brace including a ring.
15. The method of claim 13, wherein the lowering the lid of the bake apparatus includes lowering the edge brace to contact the one or more substrates.
16. The method of claim 12, wherein the substrate holding assembly includes two or more shafts, each shaft of the two or more shafts having extensions disposed thereon, the extensions of each shaft of the two or more shafts operable to support the one or more substrates disposed on the substrate holding assembly.
17. The method of claim 12, wherein the substrate holding assembly includes a retention plate, the retention plate including a vacuum system to retain the one or more substrates to the retention plate.
18. The method of claim 12, wherein the heating the process volume includes increasing a temperature in the process volume from about 40° C. to about 800° C.
19. The method of claim 12, wherein the heating the process volume includes decreasing a temperature in the process volume from about 800° C. to about 40° C.
20. The method of claim 12, wherein the heating the process volume includes maintaining a temperature in the process volume at about 80° C. to about 300° C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] So that the manner in which the above recited features of the present disclosure can be understood in detail, a more particular description of the disclosure, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only exemplary embodiments and are therefore not to be considered limiting of its scope, and may admit to other equally effective embodiments.
[0009]
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[0019] To facilitate understanding, identical reference numerals have been used, where possible, to designate identical elements that are common to the figures. It is contemplated that elements and features of one embodiment may be beneficially incorporated in other embodiments without further recitation.
DETAILED DESCRIPTION
[0020] Embodiments of the present disclosure generally relate to bake apparatuses for handling and uniform baking of substrates and methods for the handling and the uniform baking of substrates. The bake apparatuses allow the substrates to be heated to a temperature greater than 50° C. without bowing of about 1 mm to about 2 mm from the edge of the substrates to the center of the substrates. The bake apparatuses heat the substrates uniformly or substantially uniformly to improve substrate quality.
[0021]
[0022] The one or more extensions 116 of each of the shafts 114 are coupled opposite to each other such that one or more substrates 101 are supported by the extensions 116. The extension 116 is in contact with portions of the edge of each of the substrates 101. Although only three pairs of extensions 116 are shown in
[0023] In one embodiment, which can be combined with other embodiments described herein, the one or more substrates 101 include one or more materials that are subject to bowing at a temperature greater than 50° C., such as such as about 50° C. to about 300° C. In another embodiment, which can be combined with other embodiments described herein, the one or more substrates 101 include, but are not limited to, at least one of amorphous dielectrics, non-amorphous dielectrics, crystalline dielectrics, silicon oxide, polymers, and combinations thereof. For example, the one or more substrates 101 include at least one of glass, plastic, and polycarbonate materials that are subject to bowing at a temperature greater than 50° C. In yet another embodiment, which can be combined with other embodiments described herein, the one or more substrates 101 include, but are not limited to, at least one of an oxide, sulfide, phosphide, telluride, and combinations thereof. In one example, the substrates 101 include at least one of silicon (Si), silicon dioxide (SiO.sub.2), sapphire, and high-index transparent materials containing materials. In yet another embodiment, which can be combined with other embodiments described herein, the substrates 101 have a refractive index greater than 1.5. In yet another embodiment, which can be combined with other embodiments described herein, the substrates 101 include a glass material having a refractive index greater than 1.5.
[0024] In one embodiment, which can be combined with other embodiments described herein, the substrates 101 have a thickness less than about 1 mm. In one embodiment, which can be combined with other embodiments described herein, the substrates 101 have a diameter of about 200 mm. In another embodiment, which can be combined with other embodiments described herein, the substrates 101 have a diameter of about 300 mm. In another embodiment, which can be combined with other embodiments described herein, the substrates 101 have a diameter of about 4 inch to about 12 inch.
[0025] The lid 104 includes an actuator 108 operable to raise and lower the lid 104 from a raised position (shown in
[0026] Exposing each portion of the substrates 101 to the same temperature allows the one or more substrates 101 to be heated to the temperature greater than 50° C. without bowing. The bowing of the one or more substrates 101 is generally about 1 mm to about 2 mm from the edge of the substrates 101 to the center of the substrates 101. During post-apply baking (PAB), for example, the uniform or substantially uniform or substantially uniform temperature across the surface of the one or more substrates 101 provides for a uniform or substantially uniform resist layer over the one or more substrates 101. During post-exposure baking (PEB), for example, the uniform or substantially uniform temperature across the surface of the one or more substrates 101 provides for a uniform or substantially uniform development (e.g., patterning) of the resist layer over the one or more substrates 101.
[0027] In one embodiment, which can be combined with other embodiments described herein, the temperature the one or more substrates 101 are exposed to in the process volume 103 is increased from about 40° C. to about 800° C. The rapid temperature increase bakes the one or more substrates 101. In another embodiment, which can be combined with other embodiments described herein, the temperature the one or more substrates 101 are exposed to in the process volume 103 is decreased from about 800° C. to about 40° C. The rapid cooling of the one or more substrates is in preparation of transfer of the one or more substrates out of the process volume 103. In another embodiment, which can be combined with other embodiments described herein, the temperature the one or more substrates 101 are exposed to in the process volume 103 is maintained during a PEB process at about 80° C. to about 150° C. In yet another embodiment, which can be combined with other embodiments described herein, the temperature the substrates 101 are exposed to in the process volume 103 is maintained during a PAB process at about 80° C. to about 300° C. The embodiments of the bake apparatus 100 of
[0028]
[0029] In one embodiment, which can be combined with other embodiments described herein, the temperature the one or more substrates 101 are exposed to in the process volume 103 is increased from about 40° C. to about 800° C. In another embodiment, which can be combined with other embodiments described herein, the temperature the one or more substrates 101 are exposed to in the process volume 103 is decreased from about 800° C. to about 40° C. In another embodiment, which can be combined with other embodiments described herein, the temperature the one or more substrates 101 are exposed to in the process volume 103 is maintained during a PEB process at about 80° C. to about 150° C. In yet another embodiment, which can be combined with other embodiments described herein, the temperature the substrates 101 are exposed to in the process volume 103 is maintained during a PAB process at about 80° C. to about 300° C. The embodiments of the bake apparatus 200 of
[0030]
[0031] At operation 303, the process volume 103 is heated. The process volume 103 is heated by the one or more heating elements 106. The one or more heating elements 106 are disposed in the lid 104 or the lid 204. Each substrate 101 of the one or more substrates 101 is heated equally in the process volume 103 to the desired temperature. The equal heating of the one or more substrates 101 prevents bowing of the one or more substrates 101. At operation 304, the bake apparatus 100 or the bake apparatus 200 moves form the closed position to the open position. In one embodiment, which can be combined with other embodiments described herein, the lid 104 is raised by the actuator 108 to the open positon (shown in
[0032]
[0033] In one embodiment, which can be combined with other embodiments described herein, the temperature the substrate 101 is exposed to by the substrate support 416 is increased from about 40° C. to about 800° C. In another embodiment, which can be combined with other embodiments described herein, the temperature the substrate 101 is exposed to by the substrate support 416 is decreased from about 800° C. to about 40° C. In another embodiment, which can be combined with other embodiments described herein, the temperature the substrate 101 is exposed to by the substrate support 416 is maintained during the PEB process at about 80° C. to about 150° C. In yet another embodiment, which can be combined with other embodiments described herein, the temperature the substrate 101 is exposed to by the substrate support 416 is maintained during the PAB process at about 80° C. to about 300° C.
[0034] The lid 404 includes actuator 408 operable to raise and lower the lid 404 from a raised position (shown in
[0035] In the closed position, a ring 426 of the edge brace 424 contacts edge portions of the substrate 101. The edge brace 424 is coupled to the lid 404. The ring 426 of the edge brace 424 contacting the edge portions of the substrate 101 forces the edge portions of the substrate 101 against the surface of the substrate support 416. The substrate 101 is subjected to a uniform or substantially uniform temperature distribution when the substrate 101 is heated by the substrate support 416. In one embodiment, which can be combined with other embodiment described herein, the lift pins 422 are recessed into the substrate support 416 when in the closed position. The lift pins 422 are recessed such that the substrate 101 is in direct contact with the substrate support 416.
[0036] The ring 426 of the edge brace 424 has a ring width 427. The ring width 427 corresponds to the diameter of the substrate 101. For example, the ring width 427 is between about 200 mm and about 300 mm. The ring 426 may have different surface profiles 428 that contact the edge portions of the substrate 101 to force the edge portions of the substrate 101 against the surface of the substrate support 416 uniformly or substantially uniformly. The surface profiles 428 include but are not limited to a rectangular, triangular, or trapezoidal shape. The embodiments of the bake apparatus 400 of
[0037] Heating each portion across the surface of the substrate 101 to the same temperature allows the substrate 101 to be heated to a temperature greater than 50° C. The heating elements 106 heat the process volume 103 between about 50° C. to about 600° C. During PAB, for example, the uniform or substantially uniform temperature across the surface of the substrate 101 provides for the uniform or substantially uniform resist layer over the substrate 101. During PEB, for example, the uniform or substantially uniform temperature across the surface of the substrate 101 provides for the uniform or substantially uniform development (e.g., patterning) of the resist layer over the substrates.
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[0039]
[0040] The retention plate 604 is one of a vacuum chuck, electrostatic chuck, or any other substrate support operable to retain substrates 101 described herein. In one embodiment, as shown in
[0041] As discussed, heating each portion across the surface of the substrate 101 to the same temperature allows the substrate 101 to be heated to the temperature greater than 50° C. without bowing of about 1 mm to about 2 mm from the edge of the substrate 101 to the center of the substrate 101. In one embodiment, which can be combined with other embodiments described herein, the device 600 can be utilized in the bake apparatus 400. For example, the retention plate 604 and the heating plate 602 may replace the substrate support 416 of the bake apparatus 400.
[0042] In one embodiment, which can be combined with other embodiments described herein, the temperature the one or more substrates 101 are exposed to in the process volume 103 is increased from about 40° C. to about 800° C. In another embodiment, which can be combined with other embodiments described herein, the temperature the one or more substrates 101 are exposed to in the process volume 103 is decreased from about 800° C. to about 40° C. In another embodiment, which can be combined with other embodiments described herein, the temperature the one or more substrates 101 are exposed to in the process volume 103 is maintained during a PEB process at about 80° C. to about 150° C. In yet another embodiment, which can be combined with other embodiments described herein, the temperature the substrates 101 are exposed to in the process volume 103 is maintained during a PAB process at about 80° C. to about 300° C. The embodiments of the device 600 of
[0043]
[0044] In summation, bake apparatuses for handling and uniform or substantially uniform baking of substrates and methods for the handling and the uniform or substantially uniform baking of substrates are described herein. The bake apparatuses allow the substrates to be heated to a temperature greater than 50° C. without bowing of about 1 mm to about 2 mm from the edge of the substrates to the center of the substrates. The bake apparatuses heat the substrates uniformly or substantially uniformly to improve substrate quality.
[0045] While the foregoing is directed to examples of the present disclosure, other and further examples of the disclosure may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.