Electronic Central Locking System for Truck Service Body
20210270062 · 2021-09-02
Assignee
Inventors
Cpc classification
E05B47/0046
FIXED CONSTRUCTIONS
B60R2011/0098
PERFORMING OPERATIONS; TRANSPORTING
B60R25/01
PERFORMING OPERATIONS; TRANSPORTING
E05B83/08
FIXED CONSTRUCTIONS
B60R25/24
PERFORMING OPERATIONS; TRANSPORTING
E05B83/22
FIXED CONSTRUCTIONS
International classification
B60R25/01
PERFORMING OPERATIONS; TRANSPORTING
B60R25/24
PERFORMING OPERATIONS; TRANSPORTING
E05B83/08
FIXED CONSTRUCTIONS
Abstract
A locking system is installed inside a truck work body such as a service body. A linear actuator drives a sliding member longitudinally between locked and unlocked positions. The sliding member is supported by slide bearings. A spring may bias the sliding member toward the unlocked position. Locking catches are secured on the compartment doors of storage compartments of the truck work body. Locking members protruding from the sliding member engage the locking catches in the locked position, and disengage from the locking catches in the unlocked position. The actuator may be wirelessly activated by a transmitter key fob. The actuator is mounted by tamper-resistant fasteners that are accessible and removable from the exterior of the work body, to release the actuator and unlock the system in the event of an actuator failure. A single actuator locks all compartments on one side of the work body.
Claims
1. A locking system for a truck work body that has externally accessible compartment doors, wherein the locking system comprises: a plurality of locking catches that are mounted respectively on a plurality of the compartment doors which are to be lockable by the locking system; a sliding member that is longitudinally slidably arranged inside the truck work body so as to be longitudinally slidable between a locked position and an unlocked position; a plurality of locking members that are rigidly connected to and protrude from the sliding member so that the locking members respectively engage with the locking catches to prevent opening of the plurality of the compartment doors when the sliding member is in the locked position, and so that the locking members respectively disengage from the locking catches to allow opening of the plurality of the compartment doors when the sliding member is in the unlocked position; an actuator that is operatively connected to the sliding member and is configured to drive a longitudinal sliding motion of the sliding member between the locked position and the unlocked position; an electronic transmitter that is configured to be manually operated by a user to selectively emit a lock signal and an unlock signal; and an electronic receiver that is control-connected to the actuator, and is configured to receive the lock signal and the unlock signal and to respectively responsively control the actuator to drive the longitudinal sliding motion of the sliding member to the locked position and to the unlocked position respectively.
2. The locking system according to claim 1, further comprising tamper-resistant fasteners by which the actuator is secured inside the truck work body, wherein the tamper-resistant fasteners are accessible and removable from outside of the truck work body so as to release the actuator.
3. The locking system according to claim 2, further comprising a biasing spring that is connected between the sliding member and a point inside the truck work body, to apply to the sliding member a spring bias that urges the sliding member to slide from the locked position to the unlocked position.
4. The locking system according to claim 2, further comprising a removal tool that fits and engages a head configuration of the tamper-resistant fasteners, and that enables removal of the tamper-resistant fasteners.
5. The locking system according to claim 2, wherein the tamper-resistant fasteners are the only parts of the locking system that are exposed externally from the truck work body.
6. The locking system according to claim 1, wherein the sliding member is arranged entirely within the truck work body, and no part of the sliding member protrudes externally from the truck work body.
7. The locking system according to claim 1, further comprising slide bearings that are mounted in the truck work body and slidably support the sliding member.
8. The locking system according to claim 7, wherein the slide bearings comprise blocks of low-friction plastic selected from HDPE and PTFE.
9. The locking system according to claim 1, wherein the sliding member comprises a sliding bar of aluminum or aluminum alloy having a rectangular cross-sectional configuration, and the locking members comprise locking tabs of aluminum or aluminum alloy that are welded or bolted to the sliding bar.
10. The locking system according to claim 1, wherein the truck work body includes respective ones of the plurality of compartment doors having respective free edges thereof at different heights, wherein respective ones of the locking catches are arranged at different heights, wherein the sliding member includes only a single sliding bar arranged at a single height in the truck work body on a respective side of the truck work body, and wherein respective ones of the locking members have different lengths protruding from the sliding bar and/or respective ones of the locking members protrude from the sliding bar in different upward or downward directions so as to respectively reach and engage with the locking catches arranged at different heights.
11. The locking system according to claim 1, wherein the sliding member on a respective side of the truck work body includes two sliding bars that are vertically offset from one another and extend parallel to one another, and at least one connector bar that rigidly interconnects the two sliding bars with one another so that the two sliding bars are both longitudinally slidable in unison and parallel to one another.
12. The locking system according to claim 1, wherein the locking members and the locking catches are positioned so that the locking members do not protrude into respective door openings of the compartment doors when the sliding member is in the unlocked position.
13. The locking system according to claim 1, including a total of only two of the actuators for locking and unlocking all of the compartment doors on a right side and on a left side of the truck work body.
14. The locking system according to claim 1, wherein a single said actuator locks and unlocks all of the compartment doors on a right side or on a left side of the truck work body.
15. The locking system according to claim 1, expressly excluding an externally accessible key lock or combination lock for locking the sliding member.
16. A combination comprising the locking system according to claim 1 assembled and installed in the truck work body.
17. A kit of parts for assembling and installing a locking system in a truck work body that has externally accessible compartment doors, wherein the parts comprise: locking catches configured to be mounted on an interior of a plurality of the compartment doors which are to be lockable by the locking system; a sliding member configured to be longitudinally slidably arranged inside the truck work body so as to be longitudinally slidable between a locked position and an unlocked position; locking members rigidly connected to and protruding from the sliding member, so that the locking members respectively engage with the locking catches to prevent opening of the plurality of the compartment doors when the sliding member is in the locked position, and so that the locking members respectively disengage from the locking catches to allow opening of the plurality of the compartment doors when the sliding member is in the unlocked position; an actuator configured to be operatively connected to the sliding member, and to drive a longitudinal sliding motion of the sliding member between the locked position and the unlocked position; an electronic transmitter configured to be manually operated by a user to selectively emit a lock signal and an unlock signal; and an electronic receiver configured to be control-connected to the actuator, and to receive the lock signal and the unlock signal and to responsively control the actuator to drive the longitudinal sliding motion of the sliding member to the locked position and to the unlocked position respectively.
18. The kit according to claim 17, wherein the parts further comprise tamper-resistant fasteners configured to secure the actuator inside the truck work body, whereby the tamper-resistant fasteners are accessible and removable from outside of the truck work body so as to release the actuator.
19. The kit according to claim 18, further comprising a biasing spring configured to be connected between the sliding member and a point inside the truck work body, to apply to the sliding member a spring bias that urges the sliding member to slide from the locked position to the unlocked position.
20. The kit according to claim 17, wherein the parts further comprise slide bearings of a low-friction plastic configured to be mounted in the truck work body and slidably support the sliding member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order that the invention may be clearly understood, it will now be described in connection with example embodiments thereof, with reference to the accompanying drawings, wherein:
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
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[0028]
[0029]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
[0030]
[0031]
[0032] The locking system 1 includes a linear actuator 2 comprising an actuator body 2A and a drive rod 2B that is selectively linearly driven from the actuator body 2A outwardly to an extended position as shown in
[0033] The locking system 1 further includes a portable wireless electronic transmitter 3, for example embodied as a key fob with one or more pushbuttons. A preferred example of a suitable key fob transmitter is the model RC-5 remote key fob available from Firgelli Automations. When a user pushes a selected one of the buttons on the portable transmitter 3, it emits a corresponding wireless lock signal or unlock signal that is received by a cooperating receiver 4 arranged in the work body. The receiver 4 is control-connected to the actuator 2, i.e. connected for control signal transmission to the actuator 2, for example by control wires. A preferred example of a suitable receiver is the model 2Ch-Rem receiver available from Firgelli Automations. The actuator 2 is additionally connected by a wiring harness (not shown here) to a supply of electrical power, for example the onboard 12 volt DC supply of the work truck 100. When the receiver 4 receives a lock signal or unlock signal from the transmitter 3, it correspondingly actuates the actuator 2 to drive the drive rod 2B correspondingly to the retracted (e.g. locked) position or the extended (e.g. unlocked) position. In other embodiments, depending on the particular configuration of the compartments and the compartment doors, it may instead be desired to arrange the actuator so that the extended position of the drive rod 2B is the locked position, while the retracted position of the drive rod 2B is the locked position, but the illustrated preferred configuration is most suitable or convenient for the failsafe mechanism as will be described below.
[0034] The actuator body 2A and drive rod 2B together represent the actuator device, but the overall actuator arrangement may further include a mounting plate, base or bracket 2C by which the actuator 2 is mounted and secured on the interior side of the front exterior wall 109 of the truck work body 103. Particularly, the mounting bracket 2C is secured to the front exterior wall 109 by two tamper-resistant fasteners 5 such as bolts with tamper-resistant heads that are exposed and accessible from the exterior of the truck work body 103. These tamper-resistant bolts 5 are engaged into a threading in the bracket 2C or into suitable threaded sleeves, nuts or the like that are welded, crimped or otherwise secured to the bracket 2C. Thus, as will be described further below, if the tamper-resistant fasteners 5 are removed from the exterior of the truck work body 103, then the actuator 2 will be released from its mounted position. This will provide failsafe unlocking of the locking system 1 in the event of a failure of the actuator 2 or its electrical power supply, as will be described further below. The tamper-resistant fasteners have tamper-resistant heads that cannot be easily engaged by typical open end wrenches, box wrenches, hex sockets, locking pliers, phillips screwdrivers, slotted screwdrivers, allen wrenches, internal drivers, etc. Various configurations of such tamper-resistant fasteners are commercially available and can be selected depending on the desired level of security. A preferred example of a suitable tamper-resistant fastener is a bolt with a rounded head having an internal hex or other multi-sided female recess with a protruding center pin therein that prevents insertion of a standard solid-core allen wrench or the like. Instead, such a tamper-resistant fastener 5 can be engaged by a specialized removal tool 6, for example configured as a specialized allen-head wrench or other particular multi-sided configuration with a central recess that receives the central pin of the tamper-resistant head of the fastener. Such a matched fitting removal tool 6 is provided along with and as a component of the overall locking system 1.
[0035] The free end of the drive rod 2B of the actuator 2 is connected, e.g. by a bolt or clevis pin, to a sliding member 7, which in this example is embodied as a sliding rod 7 made of flat bar stock of aluminum or aluminum alloy having a rectangular cross-section configuration. Alternatively, other metals and other configurations such as a round-section rod may be used, but aluminum (including alloys thereof) is preferred due to its light weight, rust and corrosion resistance, and good strength-to-weight ratio. The flat bar configuration is preferred (e.g. over a round rod) due to its structural strength, torsional stability to resist twisting about its longitudinal axis when appropriately supported, and the convenience of assembling it with the further components described below. The sliding member or sliding bar 7 extends longitudinally inside the work body 103 in the fore-aft direction the work truck 100, and is supported so that it is slidable longitudinally in this fore-aft direction.
[0036] Particularly, the sliding member 7 is supported by several slide bearings 8, which preferably each comprise a block of low-friction plastic such as HDPE (high density polyethylene) or PTFE (polytetrafluoroethylene). Some of the slide bearings 8 include two blocks of such low friction plastic arranged on the opposite sides of the sliding bar 7, or a single block of low friction plastic with a passage channel machined through it to receive and slidably support the sliding bar 7 extending therethrough. Other slide bearings 8 are simply a block of the low friction plastic arranged only on one side of the sliding bar 7, for example on the outer side thereof. The slide bearings 8 prevent outward deflection of the sliding bar 7, and support the sliding bar 7 against torsion or tilting about its longitudinal axis, while allowing smooth sliding of the sliding bar 7 in the longitudinal direction. The individual slide bearings 8 are secured and supported on the structure of the truck work body 103 in various different manners. For example, the flat block type of slide bearing 8 may simply be adhesively mounted onto the side wall structure of the truck work body 103 itself, and the two-part or passthrough channel type of slide bearing 8 may be mounted on an interior partition wall 110 of the truck work body 103 between adjacent ones of the storage compartments 104. In this case, a corresponding through-passage is cut through the partition wall 110 to allow the sliding member 7 to pass therethrough. As a further alternative, a suitable metal bracket 8A may be provided to support the slide bearing 8 and secure it to the structure of the truck work body 103. During the development and refinement of the locking system, it was discovered that binding and friction of the sliding member 7 was a significant problem to be overcome, because essentially any binding or frictional resistance to sliding of the sliding member 7 could cause the actuator 2 to lock-up or burn-out. The slide bearings 8 of low friction plastic such as HDPE, in combination with a flat aluminum bar stock as the sliding member 7 were found to be the best solution to the frictional binding problem.
[0037] To selectively lock and unlock preferably all of the compartment doors 105 on one side of the truck work body 103, the locking system 1 further includes a respective locking catch 10 secured (e.g. bolted, screwed, riveted or welded) to each compartment door 105, and a corresponding plurality of locking members 9, embodied as locking tabs 9 in this example, fixed to and protruding from the sliding bar 7 so as to operatively cooperate with the locking catches 10 as described in detail below. For example, the locking members or tabs 9 are also made from aluminum or aluminum alloy flat bar stock, and are fixed to the sliding member or bar 7 by welding or bolting. If a higher or stronger degree of locking security of the doors 105 is desired, then an additional second locking catch 10 and an additional second locking tab 9 can be provided for each door 105, but it has been found that generally a single locking catch 10 and cooperating locking tab 9 for each door is adequate.
[0038]
[0039] On the other hand, when the actuator 2 is activated to drive the drive rod 2B inwardly toward the left relative to the actuator body 2A, then the drive rod 2B and the attached sliding member or bar 7 slides toward the left into the locked position (not shown in
[0040] Furthermore, the biasing spring, preferably a tension spring 11 is optionally connected between the sliding member 7 and a fixed point on the structure of the truck work body 103, e.g. to a mounting bracket or a compartment partition wall 110, preferably via an adjustment screw 12 that allows the level of tension of the spring 11 to be adjusted. The spring 11 applies a spring bias in the longitudinal sliding direction of the sliding member 7, to urge the sliding member 7 from its locked position toward its unlocked position. The spring tension of the spring 11 is less than the actuation force of the actuator 2, so that the actuator can drive the sliding member 7 from the unlocked position to the locked position against the spring tension force. Furthermore, the spring tension is less than the static or parked force of the actuator 2 when it is parked and unpowered in the locked position. Thus, the locking system 1 will remain in the locked condition even when the actuator 2 is deactivated and unpowered in its retracted locked position.
[0041] If the actuator 2, the transmitter 3, or the receiver 4 fails, or if the electrical power supply to the actuator 2 is interrupted, then the system 1 would remain fixed in the locked position, and it would not be possible to access the storage compartments 104. To provide a failsafe mechanism to enable unlocking of the system 1 in the event of such a failure, the actuator 2 is preferably mounted to the structure of the work body 3 by externally accessible tamper-resistant fasteners 5 as described above. Thus, in the event of such a failure, the authorized user of the truck simply uses the provided removal tool 6 to remove the fasteners 5 from the exterior of the truck work body 103. When the fasteners 5 are removed, the mounting bracket 2C of the actuator 2 is released and separates from the front exterior wall 109 of the truck work body 103. Then, as a result, the spring tension of the (optional) biasing spring 11 pulls the sliding member 7 along with the entire actuator 2 (toward the right in
[0042]
[0043]
[0044] The several views of
[0045]
[0046] Variants of the above described features are provided in further embodiments that are not illustrated. For example, the locking member may be a locking pin or bolt instead of a locking tab. In that case, the locking catch is not merely a flat plate extending essentially parallel to the plane of the door, but rather a plate that extends perpendicular to the door and to the sliding member, and that has a hole or recess into which the locking pin or bolt slides as the sliding member moves to the locked position from the unlocked position. In another embodiment, the actuator is mounted by its own base to the exterior wall of the truck work body, rather than via an additional mounting bracket. Alternatively, the actuator may be mounted on a mounting panel, that itself is fastened by the tamper-resistant fasteners so as to cover an opening in the exterior wall of the truck work body. When the tamper-resistant fasteners are removed, the entire panel and the actuator thereon is released and can be pushed or spring-driven inwardly to unlock the system. As an alternative to the key fob, the transmitter may be a numeric code numeric keypad that is mounted on the exterior of the truck work body and hardwired to the receiver.
[0047] In the illustrated embodiments, all of the doors have a free edge (any edge without the door hinge) at least approximately at the same height, and particularly aligned near the top of the service body. Thereby the door locking catches can all be arranged near the top of the service body, and can all be engaged by locking tabs of substantially similar length protruding downwardly from a single sliding bar running along the top interior of the service body (respectively on each side of the service body). However, other configurations of truck work bodies have doors with free edges at different heights. For such configurations, the sliding member on a respective side of the truck work body may include either: [0048] (1) two sliding bars arranged at different heights but linked (e.g. by at least one connector bar that rigidly interconnects the two sliding bars with one another) so as to slide together in unison and parallel with one another to lock/unlock the doors at different heights; or [0049] (2) a single sliding bar with respective locking tabs having different lengths and/or some locking tabs extending upwardly and some locking tabs extending downwardly from the single sliding bar, as necessary to reach the door locking catches at different heights; [0050] so that the single sliding member (including one or two sliding bars) is operative to lock/unlock all of the doors (at different heights) on one side of the truck work body.
[0051] Although the invention has been described with reference to specific example embodiments, it will be appreciated that it is intended to cover all modifications and equivalents within the scope of the appended claims. It should also be understood that the present disclosure includes all possible combinations of any individual features recited in any of the appended claims. The abstract of the disclosure does not define or limit the claimed invention, but rather merely abstracts certain features disclosed in the application.