AUTOMATIC PROCESS PLATFORM FOR THE PRODUCTION OF ASTATINE-211 [ AT 211] RADIOPHARMACEUTICALS
20210139389 · 2021-05-13
Inventors
Cpc classification
A61K51/1045
HUMAN NECESSITIES
A61K51/1051
HUMAN NECESSITIES
G21G2001/0094
PHYSICS
C07B59/00
CHEMISTRY; METALLURGY
C07B2200/05
CHEMISTRY; METALLURGY
International classification
C07B59/00
CHEMISTRY; METALLURGY
A61K51/10
HUMAN NECESSITIES
Abstract
A system and method for automatic production of astatine-211 labeled molecules is described. The invention represents a significant advantage in the preparation of At-211 radiopharmaceuticals including better reproducibility, reduced production time and increased radiation safety. The invention also enables routine automatic synthesis of radiopharmaceuticals in a clinical setting, in conjunction or at short distance from a cyclotron unit capable of producing the radionuclide.
Claims
1. A process for automatic synthesis from isolation of At-211 nuclide from irradiated Bi-209 target material to the full synthesis product of At-211-labeled molecules comprising dry-distilling At-211 in a furnace system (100, 101) and introducing At-211 into a reaction vial (109) comprising of a precursor molecule adapted to bind At-211, characterized in that the process comprises the steps of A) condensing the dry-distilled At-211 by cooling in a cooling unit (106) to obtain At-211 as a dry residue, B) eluting the At-211 with a transfer liquid that solvate the dry residue of At-211, C) introducing At-211 for further chemical processing into said reaction vial, D) activating At-211 for further chemical processing, E) reacting activated At-211 with a precursor molecule,
2. The process of claim 1, wherein the At-211 is obtained by scraping an irradiated bismuth target to At-211 powder (125) target material.
3. The process of claim 2, wherein in the scraping of the irradiated bismuth target is performed using a scraping unit (120).
4. The process of claim 1, wherein in step B) the transfer liquid is an organic solvent.
5. The process of claim 1, wherein in step C) the organic solvent is evaporated leaving a dry residue of At-211.
6. The process of claim 1, wherein in step B) the transfer liquid is an adaptive solvent oxidizing At-211.
7. The process of claim 1, wherein in step B) the transfer liquid is an adaptive solvent reducing At-211.
8. The process of claim 1, further comprising: F) purifying the reaction product from the reaction mixture.
9. The process of claim 1, wherein an inert gas is used to transport dry-distilled At-211 from a receptacle (100) to the cooling unit (106) and transfer liquids and solvents within the system.
10. The process of claim 1, wherein a prompt reduced pressure is applied to confine At-211 in the system and to speed up rate of distillation.
11. The process of claim 1, wherein the cooling unit (106) is a cryotrap.
12. The process of claim 1, wherein the precursor molecule is selected from the group comprising inorganic molecules, organic molecules such as non-proteins, proteins, peptides, antibodies or fragments thereof, and mixtures thereof.
13. The process of claim 8, wherein the purifying step F is performed using a liquid chromatography or a high pressure liquid chromatography.
14. The process according to claim 1, wherein the At-211 after step B) comprises At-211 in one or more redox forms selected from the group comprising At-211 <O>(ground form), At-211 <n″>(reduced form) and At-211 <m+>(oxidized form).
15. The process of claim 8, further comprising sterile filtering the purified product.
16. The process of claim 2, wherein the process comprises a further step of F) purifying the reaction product from the reaction mixture.
17. The process of claim 16, further comprising a further step of G) sterile filtering the purified product.
18. The process according to claim 4, wherein an inert gas is used to transport dry-distilled At-211 from a receptacle (100) to the cooling unit (106) and transfer liquids and solvents within the system.
19. The process according to claim 5, wherein an inert gas is used to transport dry distilled At-211 from a receptacle (100) to the cooling unit (106) and transfer liquids and solvents within the system.
20. The process according to claim 6, wherein an inert gas is used to transport dry distilled At-211 from a receptacle (100) to the cooling unit (106) and transfer liquids and solvents within the system.
21. The process according to claim 7, wherein an inert gas is used to transport dry distilled At-211 from a receptacle (100) to the cooling unit (106) and transfer liquids and solvents within the system.
22. The process according to claim 8, wherein an inert gas is used to transport dry distilled At-211 from a receptacle (100) to the cooling unit (106) and transfer liquids and solvents within the system.
23. The process according to claim 8, wherein the purifying step F is performed using a liquid chromatography or a high pressure liquid chromatography.
24. The process according to claim 9, further comprising a purifying step F performed using a liquid chromatography or a high pressure liquid chromatography.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0079] The foregoing and other aspects of the present invention will now be described in more detail with reference to the following figures.
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0088] It should be appreciated that the invention may be embodied in different forms and should not be construed as limited to the embodiments set forth herein.
[0089] The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the description of the embodiments of the invention, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Also, as used herein, “and/or” refers to and encompasses any and all possible combinations of one or more of the associated listed items. Furthermore, the term “about,” as used herein when referring to a measurable value such as an amount of a compound, dose, time, temperature, and the like, is meant to encompass variations of 20%, 10%, 5%, 1%, 0.5%, or even 0.1% of the specified amount. When a range is employed (e.g., a range from x to y) it is it meant that the measurable value is a range from about x to about y, or any range therein, such as about x.sub.1 to about y.sub.1, etc. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Unless otherwise defined, all terms, including technical and scientific terms used in the description, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
[0090] All patents, patent applications and publications referred to herein are incorporated by reference in their entirety. In the event of conflicting terminology, the present specification is controlling. Further, the embodiments described in one aspect of the present invention are not limited to the aspect described. The embodiments may also be applied to a different aspect of the invention as long as the embodiments do not prevent these aspects of the invention from operating for its intended purpose.
[0091] As shown in the flow chart of
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[0108] Elution of the condensation capillary 104 is performed using a transfer liquid, preferably an organic solvent, which allows for astatine capture in a reaction vial 109 in a chemically useful form. A chemically useful form may be defined as an interhalogenic compound with astatine e.g. [.sup.211At]AtX or [.sup.211At]AtX.sub.2; X═Cl or I or At-211.sup.n− (reduced form) and At-211.sup.m+ (oxidized form). The transfer liquid is transported from a transfer liquid container 107 through capillary 108 via a three way valve 105 to the condensation capillary 104, in the cooling unit.
[0109] Examples of transfer liquids, with or without added oxidant, may be chloroform, acetic acid, sodium hydroxide, methanol, ethanol or methanol or ethanol with N-bromo-, N-chloro- or N-iodo-succinimide, or mixtures thereof. In one embodiment, the transfer liquid is chloroform or methanol with N-iodo-succinimide.
[0110] Reagents for labeling, stored in reagent container(s) 111, including conjugated or non-conjugated precursor molecules as described below are added sequentially into the reaction vial.
[0111] Conjugated molecules (including peptides or proteins, antibodies or similar as non-limiting examples) are precursor molecules for automatic labeling with At-211. The conjugated precursor molecule is synthesized prior to being processed in the automatic platform. The conjugate is preferably synthesized from a reaction with a targeting molecule and an intermediate bifunctional reagent. The bifunctional reagent preferably has a good leaving group for substitution with At-211 such as, but not limited to, organic tin, silane, or boron cage derivatives and a functional group e.g. succinimide or maleimide for binding to targeting molecule entities (for example protein, peptide, antibody or the like) such as amino or sulfhydryl groups.
[0112] Although the At-211 labeling reaction is efficient, the product must be separated from unreacted At-211. This feature of the platform is integrated in the radiopharmaceutical process, where the reagent mixture may be purified, preferably on a suitable chromatography column using a suitable buffer solution 117 for the purification. Different chromatography methods such as size exclusion chromatography, affinity chromatography, ion exchange chromatography or high pressure liquid chromatography (HPLC) may be used for purification. In this step the product is also purified from possible unreacted reagents. The purified product of the automatic process may be sterile filtrated 115 which filtration step is integrated as a final step.
[0113] The radioactive At-211 is produced in a cyclotron by the Bi-209(alpha,2n)At-211 nuclear reaction. The Bi-209 target for cyclotron production of At-211 is supported by a backing of e.g. aluminium or cupper. The irradiated target material may be a sandwich wherein a layer of bismuth is sandwiched between two layers of aluminium. The target material to be used can be put in the quartz glass receptacle, heated by a furnace to vaporize the At-211. Preferable, the target material is scraped from a backing i.e. the top layer of the sandwiched target prior to entering the target material into the quartz glass receptacle.
[0114] The target scraping is described in
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[0116] The overall distillation process is described in
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[0118] Astatine-211 is inserted at the quartz glass receptacle inlet 102 in target material container 220 that can be an open ended quartz glass tube, via back end joint 223. In another embodiment, the inlet joint 223 is fused with the target material container 220 rendering target material container 220 A with cut-out open end joined with a flow through quartz glass cone joint, as shown in
[0119] The different positions of three-way valve 105 (
[0120] Details in
[0121] The evaporated astatine is condensed using a software controlled cooling unit 106. A cryotrap is an example of a cooling unit. The At-211 is condensed as a dry residue in a chemically inert and flexible capillary 104. Examples of material that can be used for such capillaries may be FEP (Fluorinated Ethylene Propylene) and PFA (Per Fluoro Alkoxy). The capillary 108 may have an OD between 1.5 and 1.7 mm, or about 1/16″ and an ID between 0.5 and 1 mm. The cooling unit 106 has the ability for cooling and heating at temperatures between −60° C. and heat +80° C., or between −40° C. and heat +60° C. Electricity may be used for heating. A natural cooling liquid 206, such as liquid nitrogen (transported using vapor pressure) may be used for cooling. Cooling may also be performed using electrical refrigeration of a recirculating coolant.
[0122] The process and platform for performing the process allows fast and repeatable remote controlled astatine distillation with short target material heating times, preferably shorter than 1 minute, followed by pressure equalization, preferably within less than 5 minutes, enabling fast delivery of astatine in a chemically useful form (ready for labeling synthesis), preferably within 8 minutes, from insertion of the target material into the oven.
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[0124] At-211 activity levels during operation of the automatic process platform can optionally be monitored on-line during the distillation process as well as during the labeling and purification process. The measurement can be performed by radioactivity detectors connected to the control unit 140. The activity detectors may be silicon PIN diodes and can be used to regulate both distillation and synthesis part of the automatic process platform through the setting of boundary conditions, such as, but not limited to, maximum or minimum activity, in the software. In
[0125] Several features used in the process of the invention are commercially available items. Some examples are listed below.
[0126] Tube furnace: Carbolite® model MTF 10/25/130
[0127] Synthesis module: Hot Box III, Scintomics. Including (software controlled): [0128] 20 three way valves [0129] liquid nitrogen cooling [0130] gas flow control
[0131] Vacuum pump: N810FT Laboport, KNF (controlled by synthesis module software)
[0132] Automation Method
[0133] The following examples are provided to illustrate certain embodiments of the invention, and are not to be construed as limiting the scope of the invention disclosed herein.
EXAMPLE 1
[0134] One example of an embodiment of the invention is automatic, software controlled astatine dry distillation from target material removed from backing and delivery of astatine in a chemically useful form for further processing in an automatic labeling synthesis or manual handling.
[0135] Target material typically containing around 550 MBq At-211 produced from alpha particle irradiation (28 MeV) of Bi-209 was removed from the target backing. The quartz glass oven was heated in the tube furnace 101 to 700° C. with the three way valve 105 on outlet in flow through position (detail 221,
TABLE-US-00001 TABLE 1 Automatic dry distillation of At-211 and delivery of astatine in a chemically useful form using the automatic process platform herein described Target material activity (MBq) Elution media Distillation Yield (%) 626 MeOH/NIS 87 594 CHCl.sub.3 85 572 MeOH/NIS 88 593 CHCl.sub.3 90 442 MeOH/NIS 92 623 CHCl.sub.3 91
EXAMPLE 2
[0136] One example of an embodiment of the invention is automatic, software controlled astatine labeling of ATE-modified antibodies (antibodies with attached N-succinimidyl-3-(trimethylstannyl)benzoate molecules on lysine residues of the antibody to allow for astatodestannylation reactions) according to
[0137] Case 1: With an astatine transfer media (V.sub.tot=120 μl) consisting of a methanol solution with 0.4% acetic acid and 8 μg/ml N-Iodo succinimide (NIS) as oxidant the astatine can be eluted directly into a solution of the conjugated precursor molecule, in this case ATE-modified antibody Trastuzumab or MX35 (V.sub.tot=520 μl, 1 mg/ml, previously automatically introduced into the reaction vial) immediately starting the labeling reaction. After a reaction time of 1 min where agitation was facilitated using nitrogen gas bubbling the reagents needed to remove residual tin groups and quenching the reaction was introduced with a 1 minute reaction time for tin removal using NIS in citrate buffer (pH 5.5) with 3% methanol (with 1% acetic acid) (V.sub.tot=110 μl) and 30 s for quenching using sodium ascorbate (6 mg/ml) (V.sub.tot=110 μl).
[0138] Case 2: If the astatine transfer media used is chloroform, the chloroform has to be evaporated before starting the reaction. This can be done by the automatic process platform within 10 minutes for a 300 μl chloroform residue using reduced pressure or heat and nitrogen gas flow resulting in activity losses <10%. In this case the oxidizing methanol solution with 0.4% acetic acid and 8 μg/ml NIS (V.sub.tot=120 ul) has to be added to the dry astatine residue in the reaction vial (reaction time 30 s) prior to introduction of the conjugated precursor molecule, in this case ATE-modified antibody Trastuzumab (V.sub.tot=520 ul, 1 mg/ml). The following reactions are the same as in Case 1.
[0139] Reagent introductions were in both cases facilitated using a gentle nitrogen flow of 5-15 ml/min from sealed reagent containers (107, 111) via three way valves 205. The product was then either manually purified using a NAP10 (Sephadex G25, GE Healtcare) column or using the automatic setup with a HiTrap Desalting (Sephadex G25, GE Healtcare) flow through column or a PD 10 gravity column.
TABLE-US-00002 TABLE 2 Astatine labeling using automatic process platform of already prepared ATE-conjugated antibody Trastuzumab Initial Elution Conjugated Purification Labelling Radiochemical Specific activity (MBq) medium Antibody Method yield (%) Purity (%) activity (MBq/mg) 509 MeOH/NIS Trastuzumab Manual 55 97 560 Nap10 456 MeOH/NIS Trastuzumab Automatic 48 99 430 HiTrap 400 MeOH/NIS MX35 Automatic 56 95 446 PD10 219 CHCl.sub.3 * Trastuzumab Manual 64 96 280 Nap10 215 CHCl.sub.3 * Trastuzumab Automatic 55 98 230 HiTrap * CHCl.sub.3 evaporated using process platform before start of synthesis
TABLE-US-00003 Feature Reference number Quartz glass receptacle 100 Tube furnace 101 Quartz glass receptacle inlet 102 Quartz glass receptacle outlet 103 Condensation capillary 104 Three way valve 105 Cooling unit 106 Transfer liquid container 107 Transfer liquid capillary 108 Reaction vial 109 Reagent container(s) 111 Reagent capillary 112 Purification unit 113 Purification capillary 114 Sterile filter 115 Filtration capillary 116 Purification buffer 117 Product vial 118 Scraping unit 120 Target 121 Target holder 122 Chisel 123 Motor 124 At-211 powder 125 Computer 130 Control Unit 140 Gas flow capillary 200 Vacuum Pump 201 Moisture absorption media 202 Astatine traps 203 Underpressure capillary 204 Software controlled valves 205 Cooling media 206 Pressure sensor 207 Gas flow device 208 Target material container 220 Target material container with back end joint 220 A Assembly of 220 A and 100 (outside) 220 B Assembly of 220 A and 100 (cross section) 220 C Three way valve distillation position 221 Three way valve elution position 222 Back end joint for target material container 223 Glassware-capillary connection 224 Packing - detail of 124 225 Screw joint - detail of 224 226 Heat transfer insertion 230 Top of heat transfer insertion 231 Bottom of Heat transfer insertion 232 Outer surface of Heat transfer insertion 233 OD of Heat transfer insertion plus 104 234 Syringe dispenser 300 Waste container 301 Flow sensor 302 Radioactivity detector 1 400 Radioactivity detector 2 401 Radioactivity detector 3 402 Radioactivity detector 4 403 Radioactivity detector 5 404