CENTRIFUGAL PUMP ASSEMBLY
20210156396 · 2021-05-27
Inventors
Cpc classification
F04D29/4293
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A centrifugal pump assembly includes an electric drive motor and an impeller (38; 38′), driven rotationally by the electric drive motor and arranged in a pump housing (24; 24′). The pump housing includes a first suction duct (46; 46′) that forms a first flow path from a first suction connector (44; 44′) to a suction side of the impeller. The pump housing includes a receiving chamber (50; 50′) which intersects the first suction duct, is connected to a second suction connector (58; 82; 110; 116), and in an interior includes a movable valve element (64; 90; 100; 128) connected to an actuating drive (76; 94; 105; 124) and configured to, with the movement of the valve element, change a cross-sectional ratio between the first flow path which extends from the first suction connector and a second flow path which extends from the second suction connector.
Claims
1. A centrifugal pump assembly comprising: an electrical drive motor; at least one impeller which is rotatingly driven by the electric motor; a pump casing, wherein the at least one impeller is arranged in the pump casing, a first suction channel is formed in the pump casing, said first suction channel forming a first flow path from a first suction connection piece to the suction side of the impeller, and the pump casing comprises a receiving space which intersects the first suction channel and which receiving space is connected to a second suction connection piece and which receiving space has an interior; at least one movable valve element arranged in the interior of the receiving space; an actuator, said valve element being connected to the actuator and being configured such that a cross-sectional ratio between the first flow path which extends from the first suction connection piece, and a second flow path which extends from the second suction connection piece, is changed by way of a movement of the valve element.
2. A centrifugal pump assembly according to claim 1, wherein the actuator comprises one of an electrical, thermal or hydraulic actuator.
3. A centrifugal pump assembly according to 2, wherein the actuator is a hydraulic actuator which comprises: a pressure connection, via which an exit-side pressure of the impeller acts upon the at least one valve element; and a biasing element exerting a biasing force which is directed opposite to a pressing force which is produced by the exit-side pressure.
4. A centrifugal pump assembly according to claim 2, wherein the actuator is a thermal actuator arranged such that the thermal actuator moves the at least one valve element in dependence on a temperature in one of the two flow paths.
5. A centrifugal pump assembly according to claim 1, wherein the first and the second flow path run out into the receiving space and a section of the first suction channel forms a flow path from the receiving space to the suction side of the at least one impeller.
6. A centrifugal pump assembly according to claim 1, wherein the receiving space is delimited by a wall which is configured as one piece with at least one further part of the pump casing, wherein the wall which delimits the receiving space and the complete pump casing are configured as one piece of metal or plastic.
7. A centrifugal pump assembly according to claim 1, wherein the receiving space comprises a tubular basic shape with a longitudinal axis that extends transversely and to a plane, in which a rotation axis of the drive motor is situated.
8. A centrifugal pump assembly according to claim 1, wherein: the first suction connection piece and a delivery connection piece which is formed on the pump casing are directed opposite one another in a direction of a common installation axis; the receiving space has a tubular basic shape; and a longitudinal axis of the receiving space extends transversely to a plane, in which this installation axis is situated.
9. A centrifugal pump assembly according to claim 1, wherein: a valve insert is inserted into the receiving space; and in an inside of the valve insert the at least one valve element is movably guided.
10. A centrifugal pump assembly according to claim 1, wherein a valve insert is inserted into the receiving space, said valve insert interrupting the first suction channel such that a first section of the first suction channel forms the first flow path and a second section of the first suction channel forms a flow path from the receiving space to the suction side of the impeller.
11. A centrifugal pump assembly according to claim 1, wherein the at least one valve element is movable in a direction of a longitudinal axis of the receiving space.
12. A centrifugal pump assembly according to claim 1, wherein the first and/or the second flow path end in a valve seat, with which the at least one valve element can be brought into bearing contact.
13. A centrifugal pump assembly according to claim 1, wherein: the first flow path runs out into a first valve seat; the second flow path runs out into a second valve seat, and a flow path branches to a suction side of the impeller between the valve seats; the at least one valve element comprises two valve surfaces which face the valve seats and which are arranged such that given a movement of the valve element one valve surface distances itself from the one of the valve seats and simultaneously the other valve surface approaches the other valve seat.
14. A centrifugal pump assembly according to claim 13, wherein the valve seats face one another and the at least one valve element is situated between the valve seats.
15. A centrifugal pump assembly according to claim 1, wherein: the at least one valve element is configured with a sleeve shape, the second flow path runs through the inside of the sleeve; and that the sleeve comprises a wall that comprises an exit opening arranged lying opposite an entry opening of a flow path to a suction side of the impeller such that the exit opening of the sleeve wall is brought to overlap with the entry opening to a different extent by way of a movement of the valve element.
16. A centrifugal pump assembly according to claim 15, wherein the valve element is configured and arranged such that with and outer side of the valve element, depending on a positioning of the valve element closes a flow connection from the first flow path to the entry opening to a different extent.
17. A centrifugal pump assembly according to claim 15, wherein a valve surface which acts in a movement direction of the valve element and which in an end position of the valve element bears on a valve seat such that the second flow path is closed, is formed on the valve element.
18. A centrifugal pump assembly according to claim 1, wherein the receiving space comprises a first opening at a first axial end and a second opening at an opposite second axial end.
19. A centrifugal pump assembly according to claim 18, wherein one of the openings forms the second suction connection piece or is connected to the second suction connection piece, wherein a valve insert which is connected to the second suction connection piece extends outwards out of the opening.
20. A centrifugal pump assembly according to claim 18, wherein one of the openings is closed by a closure element.
21. A centrifugal pump assembly according to claim 20, wherein the actuator is arranged on the closure element and/or an actuation element of the actuator which is connected to the valve element and extends through the closure element into the inside of the receiving space.
22. A centrifugal pump assembly according to claim 1, wherein an actuation element which is connected to the valve element is configured as a pivotable lever which extends transversely to the movement direction of the valve element and preferably extends outwards through a wall of the receiving space and/or of a valve insert which is inserted into the receiving space.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In the drawings:
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DESCRIPTION OF PREFERRED EMBODIMENTS
[0056] Referring to the drawings,
[0057] The heating boiler 6 for example can be a gas heating boiler or also an oil boiler or another suitable heat source. The centrifugal pump assembly 10 or the circulation pump assembly 10 which comprises the mixing device 4 delivers the fluid heating medium through the heating circuit 2, from which it is fed via a return conduit 12 to a mixing point 14 and via this again to the centrifugal pump assembly 10. A return 16 branches from the return conduit 12 to the heating boiler 6. At the exit side of the heating boiler 6, a feed conduit 18 likewise leads to the mixing point 14, wherein a mixing valve 20 is arranged in the feed conduit 18, via which mixing valve the throughflow of the heated heating medium which is fed to the mixing point 14 can be metered. A mixing valve 21 is also arranged in the return conduit 12, via which mixing valve the throughflow from the return conduit 12 to the mixing point 14 can be regulated. The two mixing valves 20 and 21 can be activated in a coupled manner, so that when one of the valves 20, 21 closes, in order to reduce the throughflow, the other valve also simultaneously opens by a corresponding amount, in order to increase the throughflow. Both mixing valves 20, 21 could also be combined as three-way valves, in which via the valve element the feed conduit 18 as well as the return conduit 12 is influenced, in order at the mixing point 14 to being able to adjust or change the mixing ratio of the heated heating medium which is fed via the feed conduit 18, with the cold heat transfer medium which is fed via the return conduit 12.
[0058] According to the invention, a centrifugal pump assembly 10 is now provided, into which the complete mixing device 4, which is to say also the mixing valve 20 as well as the mixing point 14 are integrated.
[0059] A first embodiment of such a centrifugal pump assembly is described by way of
[0060] The pump casing 24, as with known centrifugal pump assemblies, comprises a delivery connection piece 40 which in the inside of the pump casing 24 branches from a delivery chamber 42 which surrounds the impeller 38. Furthermore, the pump casing 24, as with known heating circulation assemblies, comprises a first suction connection piece 44. The delivery connection piece 40 and the first suction connection piece 44 are directed away from one another along a common installation axis Y. The delivery connection piece 40 and the suction connection piece 44 are furthermore distanced from one another by an amount which corresponds to the length of conventional or common centrifugal pump assemblies, and hence a conventional centrifugal pump assembly can be easily exchanged by the centrifugal pump assembly according to the invention. Departing from the first suction connection piece 44, a first suction channel 44 extends to the suction side or the suction port 48 of the impeller 38. The first suction channel 46 is configured in a shape as is known from common heating circulation pumps.
[0061] The pump casing 24 further comprises a receiving space 50 which intersects the first suction channel 46. In this embodiment example, the wall which delimits the receiving space 50 is configured as one piece with the remaining pump casing 24 as a cast component. The receiving space 50 has a circularly cylindrical inner cross section, wherein its longitudinal axis Z extends normally to a plane which is spanned by the rotation axis X and the described installation axis Y. The receiving pace 50 is configured in a tubular manner and at its axial ends which are away from one another comprises a first opening 52 as well as a second opening 54. The first opening 52 and the second opening 54 each overlap the complete longitudinal end of the receiving space 50 so that this is accessible over its entire inner cross section through the openings 52 and 54, which favors the assembly of components in the inside of the receiving space 56 and also the machining of the inner surfaces of the receiving space 50.
[0062] The receiving space 50 divides the first suction channel 46 into two sections 46a and 46b. Herein, the first section 46a extends from the first suction connection piece 44 up to or into the receiving space 50 and the second section 46b from the receiving space 50 to the suction side or to the suction port of the impeller 38.
[0063] A valve insert 56 is inserted or pushed through the first opening 52 into the receiving space 50. The valve insert 56 comprises a second suction connection piece 58 at one longitudinal end. The valve insert 56 is sealed off in the periphery of the opening 52 with respect to the wall of the receiving space 50. The valve insert 56 with its section 60 which is inserted into the receiving space 50 interrupts the flow path through the first suction channel 46 so that this is divided into the aforementioned sections 46a and 46b. Herein, the first section 46a of the suction channel 46 runs out into an opening 62 in the wall of the section 60 of the valve insert 56 and herewith into the inside of the hollow valve insert 56.
[0064] A valve element 64 is movably guided in the direction of the longitudinal axis Z of the receiving space 50 in the inside of the valve insert 56. For this, the valve elements 64 slides along the inner periphery of the valve insert 56 which is configured in a tubular manner, in the longitudinal direction Z. For guidance, the valve element 64 comprises radially directed projections 66.
[0065] Two valve seats 68 and 70 which are distanced to one another and face one another are formed in the inside of the valve insert 56. Herein, the valve seat 68 delimits the section of the inner space of the valve insert 56, into which the opening 62 runs out, from the remaining interior of the valve insert. The second valve seat 70 lies close to the second suction connection piece 58 in a distanced manner. The two valve seats 68 and 70 are distanced to one another and face one another. The valve element 64, seen in the direction of the longitudinal axis Z, lies between the two valve seats 68 and 70.
[0066] In the region between the two valve seats 68 and 70, the second section 46b of the suction channel 46 branches through a further opening in the valve seat 56 towards the impeller 38. The valve element 64 at its opposite axial ends comprises a first valve surface 72 and a second valve surface 74. The axial distance between the two valve surfaces 72 and 74 which are away from one another, in the direction of the longitudinal axis Z is smaller than the distance between the valve seats 68 and 70. Hence by way of axial displacement of the valve element 64, either the valve surface 72 can be brought to bear on the valve seat 68 or the second valve surface 74 on the second valve seat 70. The valve element 64 can furthermore be held in intermediate positions, so that the flow paths which are formed between the valve seats 68, 70 and valve surfaces 72, 74 can be opened to a different extent.
[0067] For moving the valve element 64, in this embodiment example an electrical servo motor 76 is provided as an actuator and in particular can be configured as a stepper motor and moves a pivotable lever 78 which extends through an opening in the valve insert 56 into the inside of the valve insert 56 and engages into the valve element 64. Herein, the lever extends essentially transversely to the longitudinal axis Z of the receiving space through a peripheral wall of the valve insert 56. The valve element can be displaced lineally along the longitudinal axis Z by way of pivoting the lever 78 about a pivot axis which extends normally to the longitudinal axis Z and parallel to the rotation axis X. The use of the pivotable lever 48 has the advantage that a good sealing can be achieved via an elastic sealing packing (sealing sleeve) on the opening of the valve insert 56. Furthermore, drive units with the servo motor 76, the necessary gear means and the lever 78 are already known from other applications, so that a component which is present here as a drive unit can be connected to the valve insert 56. In the shown example, the valve element 64 has such an axial length in the direction of the longitudinal axis Z, that the recess 79 in the valve element 64 and into which recess the lever 78 engages, is situated in the valve insert 56 in a section which is situated outside the receiving space 50. This extended configuration of the valve element 64 therefore has the advantage that the drive unit can be arranged with the servo motor 76 laterally of the motor housing 22. Furthermore, the fastening for the drive unit with the servo motor 46, said fastening being configured here as a bayonet coupling 81, can be configured on the valve insert 56 which is preferably formed from plastic. It is easier to form the respective receiver or bayonet coupling 81 there than on the receiving space 50, whose wall together with the pump casing 24 is preferably configured as a cast metal part. The servo motor 76 can be activated by the control electronics 28 or however by an external mixer control. The second opening 54 of the receiving space 50 is closed by a closure element 80. The receiving space 50 is configured essentially symmetrically with respect to the installation axis Y. This permits the valve insert 56 to also be inserted into the receiving space 50 from the opposite opening 54 and the closure element 80 to be inserted into the opening 52. The position of the second suction connection piece 58 can thus be easily changed and adapted to a respective installation situation in a heating facility.
[0068] With regard to the described centrifugal pump assembly, the first suction connection piece 44 is connected to the feed conduit 18 in the heating system according to
[0069] A second embodiment of the centrifugal pump assembly according to the invention is described by way of
[0070] The receiving space 50 is also configured identically to the first embodiment. The opening 54 at the second axial end of the receiving space 50 is closed by a closure element 80′ here. A valve insert 56′ is inserted into the first opening 52, wherein the valve insert 56′ is sealed with respect to the inner periphery of the receiving space 50 in a manner adjacent to the opening 52. Alternatively, the valve insert 56′ could also be inserted through the second opening 54 into the receiving space 50 on account of the symmetry of the receiving space 50, as is described by way of the first embodiment example. In this embodiment example, a second suction connection piece 82 is arranged laterally on the valve insert 56′. This suction space via an opening 84 runs out into the inside of the valve insert 56′. A first valve seat 86 is arranged in the inside of the valve insert 56. The valve seat 86 lies between a region, in which, as described by way of the first embodiment example, the first section 46a of the first suction channel 45 runs out via the opening 62 in the section 60 of the valve insert 56′, and the remaining interior of the valve insert 56′, from which the section 46b of the suction channel 46 branches to the impeller 38. A valve element 90 can come to bear on the valve seat 86. The valve element 90 is guided in a linearly movable manner in the direction of the longitudinal axis Z in the inside of the valve insert 56′. A restoring spring or a biasing spring 92 bears on the closure element 60′, said spring with its opposite axial end pressing against the valve element 90 and biasing or loading the valve element 90 with a pressure force in the direction of an opened position, in which it is lifted from the valve seal 86. In the opposite direction, the valve element 90 is subjected to a force by a thermostat element or expansion element 94. The thermostat element 94 in its inside comprises a medium which expands with an increasing temperature, so that the length of the thermostat valve 94 enlarges in the direction of the longitudinal axis Z.
[0071] The thermostat element 94 lies in a flow path from the opening 84 to the run-out of the second section 46b of the first suction channel which leads to the suction port 48 of the impeller 38 (see embodiment example according to
[0072] A second valve seat 95 which faces the valve 86 but is distanced to this is arranged in the valve insert 56′. A second valve surface 97 interacts with the second valve seat 95. The second valve seat 95 with the second valve surface 97 assumes the function of the mixing valve 21 in the return conduit 12, as has been described initially, whilst the valve set 86 together with the first valve surface 87 of the valve element 90 assumes the function of the mixing valve 20. I.e. in this embodiment too, a three-way valve which combines the functionality of the two mixing valves 20 and 21 is realized. An interaction is therefore achieved, i.e. if the flow path from the first suction connection piece 44 to the impeller 38 is opened further, then the flow path from the second suction connection piece 82 to the impeller 38 is simultaneously reduced in its cross-sectional size and vice versa.
[0073] It can be recognized that given an unchanged configuration of the pump casing 24 with the receiving space 50, it is easy for a mixing valve which is moved by a thermostat element 94 as an actuator to be able to be integrated as an alternative to the mixing valve which is described in the first embodiment example and which is driven by a servo motor 76.
[0074] A third variant of the centrifugal pump assembly is described by way of
[0075] A piston 105 which is connected to the valve element 100 extends through the valve seat 98. The piston 105 at its longitudinal end forms a pressure surface which is situated in a pressure region 108 which via the delivery channel 56 is connected to a delivery chamber 42 in the inside of the pump casing 24. The fluid pressure which is produced at the exit side of the impeller 38 thus acts upon the face side of the piston 105. An elastic bellows 106 seals the delivery region 108 with respect to the suction channels or the suction-side flow paths.
[0076] The valves insert 56″ laterally comprises a second suction connection piece 110 similarly to the second suction connection piece 82 in the second embodiment example. This second suction connection piece 110 is connected to a return conduit 12 in the heating facility. The second suction connection piece 110 runs out via an opening 112 into the inside of the valve insert 56″. The opening 112 is in connection with the second section 46b of the first suction channel which leads to the impeller 38, in the inside of the valve insert 56″. A flow path from the second suction connection piece 110 to the impeller 38 is therefore created. The exit-side pressure of the impeller 38 which, as described, acts upon the piston 105, is increased by way of a speed increase of the drive motor. This leads to a pressing force being produced on the piston 105, said pressure force being opposite to the spring force of the spring 102. If the pressing force is sufficiently large, the piston 105 displaces against the spring 102 and the valve element 100 is lifted from the valve seat 98. The first flow path through the first suction channel 46 or the first section 46a of the first suction channel 46 and through the valve seat 98 to the second section 46b of the first suction channel and herewith to the impeller 38 is released. Heated heating medium from the feed conduit 18 which is connected to the first suction connection piece 44 can hence be admixed. In this embodiment example, the mixing point 14 therefore also lies in the region of the branching of the second section 46b of the first suction channel 46. This state is shown in
[0077] If the pressure increases further, then in
[0078] Concerning the third embodiment example, a pressure-dependent actuator is thus provided, wherein this can be integrated very easily into an identical pump casing 24 with the receiving space 50, as used with the first two embodiment examples. It is only the additional bore for the delivery channel 96 which needs to be incorporated into the pump casing 24. In this embodiment too, the valve insert 56″ could also be inserted into the opening 54 of the receiving space 50 instead of into the opening 52, in order to displace the second suction connection piece 110 onto the other side of the receiving space. With this example, one then merely needs to also arrange the delivery channel 96 at the opposite longitudinal end of the receiving space 50 or two pressure channels 96 would need to be provided, of which an unused one would be closed by the section 60 of the valve insert 56″.
[0079] A fourth embodiment example is shown in
[0080] In this fourth embodiment example, a second suction connection piece 116 is inserted into the receiving space 50′ through its first opening 52′. This arrangement has the advantage that the second suction connection piece is fastened directly on the receiving space 50′ which is preferably configured as one piece with the pump casing 24′ by metal casting. A valve insert 120 is inserted from the axial end which is opposite in the longitudinal direction Z, through the second opening 54′, into the receiving space 54′. The valve insert 20 is configured in a tubular manner and with its open end which is arranged in the receiving space 50′ is in connection with the suction connection piece 116. A closure element 122 with an electrical servo motor 124 is inserted into the opposite open end of the valve insert 120. The servo motor 124 can be activated by the control electronics 28′ or further external mixing control electronics. The servo motor 124 via a spindle drive actuates an actuation element in the form of a drive rod 126 which extends through the closure element 122 in the direction of the longitudinal axis Z. Herein, the drive rod 126 is moved linearly in the direction of the longitudinal axis Z by the servo motor 124. The drive rod 126 is connected to a sleeve-like or tubular valve element 128 and thus moves the valve element 128 in the inside of the valve insert 120 in the direction of the longitudinal axis Z. The valve element 128 is guided in the inside of the valve insert 120 in a longitudinally movable manner. The valve element 128 comprises a groove 130, into which a projection 132 on the inner periphery of the valve element 120 engages, in order to prevent a rotation of the valve element 128.
[0081] That end of the valve element 128 which is connected to the drive rod 126 is configured in a closed manner, whereas the opposite end is configured in an open manner and engages into the inside of the second suction connection piece 116, wherein a flow path from the second suction connection piece 116 into the inside of the valve element 128 is given. In its outer peripheral surface, the valve element 128 comprises an opening 134. The opening 134 in the wall of the sleeve-like valve element 128 forms an exit opening which given a corresponding axial positioning of the valve element 136 in the inside of the valve insert 120 can be brought to overlap with an entry opening 136 in a peripheral wall of the valve insert 120. The entry opening 136 forms the entry opening of the second section 46′b of the suction channel 46 which leads to the suction port of the impeller 38′. If the valve insert 120 is inserted into the receiving space 50′, then the entry opening 136 comes to overlap with the run-out of the section 46′b of the suction channel 46. In its oval shape, the entry opening 136 is adapted to the cross-sectional shape of the suction channel 46 in this region. The closed longitudinal end of the sleeve-like valve element 128 slides with its outer periphery on the inner periphery of the valve insert 120. The exit opening 134 is the brought to overlap with the entry opening 136 to a different extent depending on the linear position of the valve element 128, so that the flow path through the inside of the valve element 128 to the impeller is opened to a different extent.
[0082] On installation into the heating facility according to
[0083] The tubular or sleeve-like configuration of the valve element 128 has the advantage that a maximal cross section is realized through both flow paths, so that the hydraulic resistance is minimized. The separation of the sealing function via the axial sealing on the valve seat 118 from the throughflow control function with the help of the opening 134 furthermore has the advantage that the friction in the system can be reduced, so that a smaller servo motor is sufficient for movement. The elliptical shape of the exit opening 136 further has the advantage that given a constant linear movement of the valve element 12, the free flow cross section towards the end is reduced in size to a greater extent, so that as a whole a favorable regulating (closed-loop control) behavior can be realized over the compete actuation path, in particular a linear regulating behavior.
[0084] Concerning all four described embodiments, it is the case that the valve elements are moved in a linear manner. The linear movement has the advantage that a spindle motor can be used for the drive. The spindle motor very simply realizes a transmission which simultaneously converts the rotation movement into a linear movement and slows down the movement of good regulation ability. The actuating motor with the transmission can then be arranged in the dry region. One merely needs to provide a linear feed-through or, into case of the described lever, a sealing packing, in order to introduce the actuation element into the wet space.
[0085] While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.