Interchangeable die, joining tool and joining method
11020789 · 2021-06-01
Assignee
Inventors
Cpc classification
B21J15/36
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An interchangeable die for a joining tool includes a die head partially defining a die feature, and a die shank which extends from the die head in an axial direction and is insertable into a shank receptacle of a die receiving portion of a joining tool. A fastening contour is partially defined on the interchangeable die for fastening the interchangeable die on the joining tool. The fastening contour is structured for fastening the interchangeable die on the joining tool by a motion including an insert movement and a rotate movement.
Claims
1. An interchangeable die for installation in a joining tool that includes a die receiving portion with a shank receptacle by use of a rotating device, said interchangeable die comprising: a die head partially defining a die feature open axially upward thereon; a die shank which extends from the die head in an axial downward direction and is insertable into the shank receptacle of the die receiving portion of the joining tool; a fastening contour partially defined in the die shank for fastening the interchangeable die on the joining tool by a motion including an insert movement and a rotate movement; a rotary entrainment contour partially defined in a circumferential portion of the die head and including a groove extending as a chord across the circumferential portion of the die head; and whereby the rotating device is able to grasp the rotary entrainment contour and rotate the interchangeable die; and a die latching recess located on a shank axial end face remote from the die head and releasably securable to the joining tool in one of a latched rotational and a latched longitudinal position.
2. An interchangeable die according to claim 1, wherein the fastening contour comprises: a first circumferential portion including a blocking portion; a second circumferential portion including a release portion; and in a first rotational position the die shank is one of axially insertable into or axially removable out of the shank receptacle; and in a second rotational position there is a connection, which is locked in the axial direction, to the joining tool.
3. An interchangeable die according to claim 2, wherein the release portion of the fastening contour comprises an axial recess partially defined by the die shank, open radially outward, and axial extending; and the blocking portion comprises a transverse recess partially defined by the die shank, open radially outward, and extending transversely with respect to the axial direction.
4. An interchangeable die according to claim 2, wherein the first and the second circumferential portions connect together in the circumferential direction.
5. An interchangeable die according to claim 1, and further comprising an identification device located on one of the die head or the die shank, and the identification device one of: optically detectable, or able to generate a characteristic acoustic signal which is acoustically detectable in the case of a movement of the interchangeable die relative to a die receiving portion.
6. An interchangeable die for installation in a joining tool that includes a die receiving portion with a shank receptacle by use of a rotating device, said interchangeable die comprising: a die head partially defining a die feature open axially upward thereon; a die shank which extends from the die head in an axial downward direction and is insertable into the shank receptacle of the die receiving portion of the joining tool; a fastening contour partially defined in the die shank for fastening the interchangeable die on the joining tool by a motion including an insert movement and a rotate movement, the fastening contour including a circumferential groove of triangular apex-inward cross section and a pair of diametrically opposed flattenings, extending as parallel chords across the circumference of the shank and extending axially downward from the circumferential groove to a free end of shank distal from the head; a rotary entrainment contour partially defined in a circumferential portion of the die head and including a groove extending as a chord across the circumferential portion of the die head; and whereby the rotating device is able to grasp the rotary entrainment contour and rotate the interchangeable die; and a die latching recess located on a shank axial end face remote from the die head and releasably securable to the joining tool in one of a latched rotational and a latched longitudinal position.
7. An interchangeable die according to claim 6, and further comprising an identification device located on one of the die head or the die shank.
8. An interchangeable die for installation in a joining tool that includes a die receiving portion with a shank receptacle by use of a rotating device, said interchangeable die comprising: a die head partially defining a die feature open axially upward thereon; a die shank which extends from the die head in an axial downward direction and is insertable into the shank receptacle of the die receiving portion of the joining tool; a fastening contour partially defined in the die shank for fastening the interchangeable die on the joining tool by a motion including an insert movement and a rotate movement; a rotary entrainment contour partially defined in a circumferential portion of the die head and including a groove extending as a chord across the circumferential portion of the die head; and whereby the rotating device is able to grasp the rotary entrainment contour and rotate the interchangeable die; and a die latching recess located on a shank axial end face remote from the die head and releasably securable to the joining tool in one of a latched rotational and a latched longitudinal position, the latching recess defining a triangular cross section with an apex pointing axially upward toward the head and extending longitudinally diametrically across the shank axial end face.
9. An interchangeable die according to claim 8, wherein the fastening contour comprises: a first circumferential portion including a blocking portion; a second circumferential portion including a release portion; and in a first rotational position the die shank is one of axially insertable into or axially removable out of the shank receptacle; and in a second rotational position there is a connection, which is locked in the axial direction, to the joining tool.
10. An interchangeable die according to claim 9, wherein the release portion of the fastening contour comprises an axial recess partially defined by the die shank, open radially outward, and axial extending; and the blocking portion comprises a transverse recess partially defined by the die shank, open radially outward, and extending transversely with respect to the axial direction.
11. An interchangeable die according to claim 9, wherein the first and the second circumferential portions connect together in the circumferential direction.
12. An interchangeable die according to claim 9, and further comprising an identification device located on one of the die head or the die shank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the invention are shown in the drawing and are explained in more detail in the following description. The drawing is as follows:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
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(21) The interchangeable die 10 comprises a die head 12 which is preferably circular in cross section, as well as a die shank 14 which is also circular in cross section. The diameter of the die shank 14 is preferably smaller than that of the die head 12. A longitudinal axis 16 is shown.
(22) The die head 12 comprises a head end face 20 which is remote from the die shank 14. A die feature 18 is realized on the head end face 20, for example in the form of an axial recess, as is usual for punch riveting or for other joining processes.
(23) A rotary entrainment contour 22, which can be formed, for example, by one or two radial grooves which extend in a chord-like manner, is realized on a circumferential portion 24 of the head of the die head 12.
(24) A circumferential portion 26 of the shank 14 is shown in
(25) A fastening contour 30 is realized on the die shank 14. The fastening contour 30 includes a first circumferential portion 32 which comprises a blocking portion 34. The blocking portion 34 can be realized on the die shank 14, for example, by a transverse recess 35 which extends in the direction transversely to the longitudinal axis 16. The fastening contour 30 additionally includes a second circumferential portion 36 which is realized as release portion 38. The release portion 38 preferably includes a longitudinal recess 39 which extends parallel to the longitudinal axis 16. The first circumferential portion 32 and the second circumferential portion 36 connect to one another in the circumferential direction such that a substantially L-shaped contour is produced, as is shown in
(26) The interchangeable die 10 additionally comprises die latching means 42 which are preferably realized on the die shank 14. The die latching means 42 can be formed, for example, by a latching recess 44, as is shown in
(27) Identification means 46 are preferably realized on the die head 12.
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(29) The joining tool 50 additionally comprises tool latching means 60 which preferably include a latching element such as a ball 62 and a spring 64.
(30) The tool latching means 60 can interact with the die latching means 42, as is shown in
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(32) Prior to this, the interchangeable die 10 has been inserted in the axial direction into the die receiving portion 52 by the die shank 14 having been inserted into the shank receiving means 54 such that the blocking member 58 was aligned in the circumferential direction with the release portion 38. As a result, axial insertion was possible as the release portion 38 extends from the shank end face 28. The interchangeable die 10 was then rotated with reference to the die receiving portion 52 such that the blocking member 58 passed into the blocking portion 34. Consequently an insert/rotate connection is set up. In this connection, in the position shown in
(33) In said position the tool latching means 60 are additionally in engagement with the die latching means 42 such that said relative rotational position is not inadvertently released (for example as a result of the joining tool 50 making rapid movements).
(34) A further embodiment of an interchangeable die is shown in
(35) The interchangeable die 10′ comprises a die shank 14′ with a fastening contour 30′ which is realized in a helical manner on the outer circumference 26 of the die shank 14′. The fastening contour 30′ extends once again from the shank end face 28 and comprises a narrow second circumferential portion 36 with a release portion 38′, to which the helical contour connects by way of the blocking portion 34′. In the rotational position shown in
(36) As also in the case of the preceding embodiment, a latching recess 44 can also be realized in the region of the shank end face 28.
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(38) The interchangeable die 10″ comprises a die shank 14″ which is realized with a blind hole 31 which proceeds from the shank end face 28. A blocking member 58″ in
(39) In the case of said embodiment, the joining tool 50 die receiving portion 52″ includes a shank receptacle 54″ which comprises a fastening device 56″ in the form of a journal which projects axially from the bottom and is designed for the purpose of penetrating the blind hole 31 of the die shank 14″. A fastening contour 30″,34″, and 38″ in
(40) The reference 58 in
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(42) The die holder 68 is consequently exchangeable in a simple manner.
(43) The die receiving portion 52, with the shank receiving means 54 and a blocking member 58 which projects into the shank receiving means 54, is realized on the die holder 68.
(44) A joining tool system 74 is formed by the joining tool 50 together with a plurality of interchangeable dies 10 and a transfer station 76.
(45) The transfer station 76 serves for temporarily storing at least one, in particular a plurality of interchangeable dies 10.
(46) The transfer station 76 comprises a base 78 which comprises a first interchangeable die receiving means 80 and a second interchangeable die receiving means 82. The interchangeable die receiving means 80, 82 are constructed identically in each case such that just the first interchangeable die receiving means 80 will be described below.
(47) The first interchangeable die receiving means 80 includes a U-shaped portion 84 which is rotatable relative to the base 78.
(48) The U-shaped portion 84 is arranged substantially horizontally. The U-shaped portion 84 is dimensioned such that a respective interchangeable die 10 can be moved into the U-shaped portion 84 in the substantially horizontal position, in particular, however, in a direction transversely with respect to the longitudinal axis of the interchangeable die 10. The U-shaped portion is additionally realized such that it cooperates with the rotary entrainment contour 22 of the interchangeable die 10 in order, in the received state, to hold the interchangeable die 10 in the direction of rotation, in particular in a positive locking manner.
(49) The interchangeable die 10 is held in the interchangeable die receiving means 80 such that the die shank 14 thereof is exposed, that is it is accessible for transfer into the die receiving portion 52.
(50) The U-shaped portion 84 has associated therewith a rotating device 88. The U-shaped portion 84 can be rotated relative to the base 78 by means of the rotating device 88 between the position shown in
(51) The U-shaped portion 84 can also be rotated back again by means of the rotating device 88 in order to open the interchangeable die receiving means 80 and to enable the interchangeable die 10 to be removed out of the transfer station 76.
(52) The rotating device 88 can be an active rotating device 88. A rotary drive which rotates the U-shaped portion 84 (and preferably all the U-shaped portion 84 at the same time) can be provided for this purpose. The rotary drive can be, for example, a pneumatic drive, an electric drive or another type of drive.
(53) The rotating device 88, however, can also be a passive rotating device which simply makes rotation possible. In this connection, a drive for rotating the U-shaped portion can be effected, for example, as a result of the tool 50 generating this type of rotational movement in a direct or indirect manner.
(54) The base 78 is mounted on a stationary framework 90 by means of a plurality of elastic elements 92 such that the base 78 is mounted in a floating manner. This makes it possible for the base to carry out compensating movements when placing interchangeable dies into storage and when removing them from storage. This increases the operating reliability and reduces wear and tear.
(55) The transfer of an interchangeable die 10 out of the transfer station 76 into the die receiving portion 52 is effected as follows, the method proceeding from a state where the interchangeable die 10 is locked in the transfer station 76, the U-shaped portion 84 consequently being rotated such that the interchangeable die receiving means 80 is closed.
(56) In a first step, the tool 50 is moved 94 (in particular by means of a robot or the like) such that the die receiving portion 52 is moved toward the die shank 14, as is shown with the reference 94. The rotational position of the tool 50, in this case, is chosen such that the blocking member 58 is aligned with the release portion 38 of the fastening contour 30 in the circumferential direction. Consequently, the die shank 14 is able to be inserted into the shank receiving means 54. As soon as the blocking member 58 is situated at the level of the blocking portion 34 (see
(57) As a result of the rotational movement, the blocking member 58 is transferred into the blocking portion 34. At the same time, the interchangeable die receiving means 80 is opened such that the U-shaped portion 84 is exposed, as is shown in
(58) The interchangeable die 10 can then be removed 98 out of the interchangeable die receiving means 80 in a direction transversely with respect to its longitudinal axis, as is shown with the reference 98.
(59) The sequence is reversed for placing an interchangeable die 10 in storage. First of all the interchangeable die is slipped in a translational manner into the open interchangeable die receiving means 80 by means of the tool 50 (in opposition to the direction of the arrow 98). The interchangeable die 10 is then rotated by means of the rotating device 88 (in opposition to the direction 96). As a result, the blocking member 58 is moved out of the blocking portion 34 into the release portion 38 of the fastening contour 30. At the same time, the interchangeable die 10 is locked in the interchangeable die receiving means 80. The tool 50 can then be removed axially from the die shank 14, in opposition to the direction of the arrow 94.
(60) In many cases it is desirable to know and to document which interchangeable die is situated where inside the joining tool system 74. To this end, as mentioned above with reference to
(61) In a corresponding manner, the joining tool system 74 can comprises an identification means sensor 100 (identification detecting means) which can be associated with the transfer station 76 and/or the tool 50. The ID sensor 100 can be an optical sensor, such as a scanner, a camera or the like. The identification means sensor 100, however, can also be an acoustic sensor (microphone) or an RFID sensor.
(62) The identification means sensor 100 can be arranged next to the transfer station 76, as is shown in
(63) For increased security, however, it is desirable for each interchangeable die receiving means 80, 82, etc. to have associated therewith its own identification means sensor 100.
(64) For the case where the identification means sensor 100 includes a camera or an optical scanner, it is generally also conceivable not to provide any separate identification means 46 on the interchangeable die 10. Rather, it is conceivable for the respective interchangeable die to be identified as a result of its die feature 18.
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(68) When mounting identification means 46 on the circumferential portion 24 of the head, it is preferred when they are arranged between the rotary entrainment contours 22 in the circumferential direction.
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(70) The interchangeable die 10 comprises a die shank 14 which includes a circumferential groove with an approximately triangular cross section for forming the transverse recess 35. The release portion 38 is formed by two parallel, diametrically opposite flattenings which form the longitudinal recesses 39 and of which only one is provided in
(71) A latching recess 44′, which is realized as a diametrical recess which is triangular in cross section, is realized on the shank end face 28.
(72) The die receiving portion 52 comprises two thin locking pin bores 106 at an axial height corresponding to the transverse recess 35. The locking pin bores 106 are aligned tangentially with respect to the shank receiving means 54. Two locking pins 108 are inserted into the locking pin bores 106. The spacing between the locking pins 108 (shown by the reference D2 in
(73) The dimensions are consequently chosen such that the interchangeable die 10 in the representation shown in
(74) To realize the tool latching means 60, a latching element is provided in the form of a hollow bushing 62′ which tapers at its one end in a wedge-shaped manner such that a latching cog is produced which is able to engage in the latching recess 44′. As is shown in detail in
(75) The mounting of said latching means 60, as can also be seen from
(76) In addition, an ejection opening 114, which extends inclinedly upward in the direction toward the shank receiving means 54 and which is realized in the die holder 68, can be seen in
(77) A fastening bore 118 for the releasable fastening of the die holder 68 on a framework is shown in
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(79) Said state corresponds to a relative rotational position between the interchangeable die 10 and the die holder 68, said position being designated in
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(82) The fastening contour 30′ of the interchangeable die 10′ of
(83) Additionally shown are die latching means 42 in the form of a latching recess 44 which is circumferential in the circumferential direction and has a substantially triangular cross section.
(84) The interchangeable die 10′ enables utilization of a transfer station 76 which does not comprise any active rotary drive for the rotating device 88. When the die receiving portion 52 is moved in the direction of the die shank 14′ (corresponding to the movement 94 in
(85) In the case of a joining tool system 74 which uses the interchangeable die 10′, transfer stations 76 which are structurally simpler can consequently be used.
(86) The pitch of the helical recess of the blocking portion 34 is preferably chosen, in this case, such that self-locking cannot occur between the locking portion 34 and the locking member 58.
(87) Pulling the die 10′ unintentionally out of the die receiving portion 52 is prevented in the case of said embodiment also preferably as a result of axial movement being restricted by relatively strong latching means which engage in the latching recess 44.
(88) It is obvious that the interchangeable die 10′ can also be provided with identification means 46, as is shown as an example in
(89) Although exemplary embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.