Modular bioelectrochemical systems and methods
10985394 · 2021-04-20
Assignee
Inventors
Cpc classification
H01M8/16
ELECTRICITY
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02W10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C02F3/005
CHEMISTRY; METALLURGY
H01M8/04082
ELECTRICITY
Y02W10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01M8/16
ELECTRICITY
H01M8/04082
ELECTRICITY
C02F1/469
CHEMISTRY; METALLURGY
Abstract
Bioelectrochemical systems (BES) having configurations with spiral wound structures and with frame-and-plate structures are provided. Systems may allow for production of an electrical current that is at least partially generated by anodophilic microorganisms connected directly or indirectly to an electrode. A spiral wound or frame-and-plate type bioelectrochemical system may include an anolyte influent point, a catholyte influent point, electrodes, ion selective membranes, mesh separators, gas collection devices, an exterior containment vessel, and one or more external electrical devices.
Claims
1. A reaction vessel to facilitate bioelectrochemical desalination of influent fluid, comprising: an anode reaction chamber comprising one or more anode elements in fluid communication with an anode electrolyte solution, and one or more microorganisms associated with the one or more anode elements; a cathode reactor chamber comprising one or more cathode elements in fluid communication with a cathode electrolyte solution; one or more deionization or desalination chambers with a desalination or deionization electrolyte solution in ion communication with the anode electrolyte solution and cathode electrolyte solution, and that include one or more electrode elements; a first ion exchange membrane (IEM) located intermediately in the anode chamber and the one or more deionization or desalination chambers; and a second IEM located intermediately in the one or more deionization or desalination chambers and the cathode chamber.
2. The reaction vessel as claimed in claim 1, wherein the one or more deionization or desalination chambers comprise one or more electrode elements (i) electrically connected to the one or more anode elements, one or more cathode elements, or combinations thereof, and (ii) configured to adsorb ions from the desalination or deionization electrolyte solution.
3. The reaction vessel as claimed in claim 1, wherein the one or more anode elements, the one or more cathode elements, the one or more electrode elements, or any combination thereof, comprise high surface area electrodes.
4. The reaction vessel as claimed in claim 1, wherein the one or more anode elements, the one or more cathode elements, the one or more electrode elements, or any combination thereof, comprises a porous electrically conducting material.
5. The reaction vessel as claimed in claim 1, further comprising one or more current collectors positioned next to the one or more anode elements, the one or more cathode elements, or combinations thereof.
6. The reaction vessel as claimed in claim 1, wherein a negative potential generated by microbial activities on the one or more anode elements drives electrons to transport from the anode chamber to one or more of the deionization or desalination chamber electrolytes or one or more external resistors, and finally to the one or more of the cathode electrode elements.
7. The reaction vessel as claimed in claim 1, wherein cations or anions in the anode chamber or the one or more deionization or desalination chambers move towards and get adsorbed by the one or more anode elements.
8. The reaction vessel as claimed in claim 1, wherein cations or anions in the cathode chamber or desalination chamber move towards and get adsorbed by the one or more cathode elements.
9. The reaction vessel as claimed in claim 1, wherein the first and second IEM are cation exchange membranes (CEM), anion exchange membranes (AEM), or any combination thereof.
10. The reaction vessel as claimed in claim 1, wherein the reaction vessel is a frame and plate reaction vessel.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(24) This description provides examples, and is not intended to limit the scope, applicability or configuration of the invention. Rather, the ensuing description will provide those skilled in the art with an enabling description for implementing embodiments of the invention. Various changes may be made in the function and arrangement of elements.
(25) Thus, various embodiments may omit, substitute, or add various procedures or components as appropriate. For instance, it should be appreciated that the methods may be performed in an order different than that described, and that various steps may be added, omitted or combined. Also, aspects and elements described with respect to certain embodiments may be combined in various other embodiments. It should also be appreciated that the following systems, methods, devices, and software may individually or collectively be components of a larger system, wherein other procedures may take precedence over or otherwise modify their application.
(26) Bioelectrochemical systems (BES) having configurations with spiral wound structures and with frame-and-plate structures are described for various different embodiments. Systems, devices, and methods are described for microbial desalination cells (MDCs) that use electrical current generated by microbes to simultaneously treat wastewater, desalinate water, and produce bioenergy or biochemicals. A microbial capacitive desalination cell (MCDC) addresses salt migration and pH fluctuation problems facing current MDCs and improves the efficiency of capacitive deionization. The anode and cathode chambers of the MCDC are separated from the middle desalination chamber by two specially designed membrane assemblies, comprising cation exchange membranes and layers of activated carbon cloth (ACC). According to various embodiments, taking advantage of the potential generated across the microbial anode and the air-cathode, the MCDC may remove dissolved solids without using any external energy. The MCDC desalination efficiency, according to various embodiments, is significantly higher, and in some embodiments 7 to 25 times higher, than traditional capacitive deionization processes. Compared to MDC systems, where the volume of concentrate can be substantial, all or at least a significant amount of the removed ions in the MCDC are adsorbed in the ACC assembly double layer capacitors without migrating to the anolyte or catholyte, and the electrically adsorbed ions may be recovered during assembly regeneration. The two cation exchange membrane based assemblies allow the free transfer of protons across the system and thus prevent significant pH changes observed in traditional MDCs.
(27) The terms “microbial capacitive deionization cell” and microbial capacitive desalination cell” are interchangeable and herein referred to as the devices. The devices of the present disclosure use exoelectrogenic microorganisms to catalyze the oxidation a reduced substrate and transfer electrons to an anode electrode. The electrons then pass through an active electrode forming a capacitor for ion adsorption. The types of active electrode materials will be described later. The charge potential forming the capacitor is applied by the charge potential difference between the anode and cathode electrodes. Electrolyte solution contained in the anode, cathode, and deionization chambers are physically separated by ion exchange membranes. Deionization occurs in the devices by either electrochemically adsorbing the ions directly from the electrolyte solution and/or by transferring the ion from the anode or cathode electrolytes to the deionization chamber for adsorption.
(28) In some embodiments, devices of the present disclosure maybe used to produce hydrogen gas or methane gas in a configuration referred to as a microbial capacitive electrolysis deionization cell (MCEDC). The energy for electrolysis may be supplied, in whole or in part, by bioelectrochemical reactors in combination with the MCEDC or through an external DC power supply.
(29) In some embodiments, devices of the present disclosure maybe used to produce inorganic and organic chemicals in a configuration referred to as a microbial chemical cell (MCC). The chemical production maybe catalyzed by enzymes or microorganisms.
(30) Various embodiments of systems for deionization according to the present disclosure include applying the electrical potential to the activated electrode with a positive or negative potential placed next to a cation exchange membrane (CEM) adjacent to anode chamber. Additionally, the activated electrode may be placed inside the anode and cathode chambers and/or inside a deionization chamber. The use of an anion exchange membrane (AEM) in addition to a CEM placed next to either the anode or cathode chamber, according to some embodiments, allows for specific desired ions to transverse ion selective barriers for device specific desired results. One or more activated electrode assemblies, membranes, spacers, conductive electrodes, and seals may be used in various embodiments, depending upon the particular requirements of an application.
(31) With reference now to
(32) Electrons generated in the anode chamber 101 by microorganisms 103 are transferred to an anode electrode 106 where they are transferred to an external electronic device 113 for storage or immediately applied to a high surface area electrode 106, 108 inside a desalination chamber. Cations and protons generated in the anode chamber 101 pass from the anode chamber 101 through the ion exchange membrane 104 and desalination chamber 112 to the cathode chamber 111, illustrated by arrow 114, where they are reduced. The electrical potential generated on the high surface area electrodes 106, 107 form a capacitor for ion adsorption. When the electrical potential is removed from the high surface area electrodes 106, 107, the stored energy can be recaptured by the external electrical devices 113. Ions adsorbed by the electrical potential are then desorbed from the high surface area electrodes 106, 107. External electrical devices may include, for example, one or more of resistors, DC/DC inverters, computers, power sources, capacitors, transistors, and/or other electronic devices.
(33) In some embodiments, multiple ion selective barriers with multiple activated electrodes are included in a “stack configuration”. Alternatively multiple ion selective barriers may be used with intermittent activated electrodes assemblies. Charged ions pass through a chamber which either contains a charged activated electrode or through the electron motive force pass through a selective ion barrier to a chamber which would contain an activated electrode for adsorption.
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(42) In other embodiments deionization devices may be included that provide for deionization in a “spiral wound” or “flow through capacitor”. Instead of having the electrolytes flow through framed plate modules, such as described above, the electrodes, membrane sheets, and spacers are glued together to form a leaf, and multiple leaves are rolled up around the collection tube. The anolyte and saline water may flow through separate channels, and air flow may be channeled through open pore spacers. The spacer directed electrolyte follow minimizes the distance between the electrodes and reduces internal resistance that may be present, such as resistance caused by low conductivity in wastewater, for example. The multiple layers of electrode/membrane assembly significantly increase the surface area to volume ratio, thereby providing for higher energy output. Moreover, the divided narrow channel within one spiral wound module reduces the leaking risk caused by water pressure in tubular systems.
(43) In a flow through capacitor configuration the anode, cathode, and deionization chamber are concentrically wound into a roll with spacers, ion selective barriers, and/or electrodes between the chambers. The anode and cathode electrolytes flow separately into a chambers formed by ion selective barriers and spacers. The deionization electrolyte flows into either a separate chamber with activated electrodes or through incorporation with the cathode electrolyte. One or more of the influents for the electrolytes are centrally located with the effluent also centrally located with the concentrically wound layers on the outside of the influent and effluent points. To allow for fluid to flow through the influent, the concentrically around the wound layers and back to the centrally located effluent, an adhesive or physical barrier may be added to form a channel. Additionally, an electrolyte solution may be added to the side of the concentrically wound layers so that flow of the electrolyte would move perpendicularly to the wound layers.
(44) Deionization devices of still other embodiments provide deionization in a “swiss roll” configuration. In a “swiss roll” device at least two electrolyte solutions flow into the reactor from the exterior of the device. The flow moves concentrically through wound anode, cathode, and deionization chambers until the flow reaches a centrally located effluent collection tube. Additionally, an electrolyte solution may be added to the “swiss roll” device from the side of the reactor to allow flow to move perpendicularly across the wound layers.
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(48) In one embodiment, a 10-layer spiral-wound BES using an activated carbon cloth electrode provides a surface/volume ratio can be increased by about 56 times as compared to a traditional tubular BES. In one embodiment, a spiral wound BES provides a surface/volume ratio of about 350 m.sup.2/m.sup.3. Such a BES in some situations may be operated to provide a power density in excess of 1 kW/m.sup.3, which has been considered the threshold for larger scale applications. In various embodiments, a spiral wound BES includes multiple layers of membranes, spacers, and electrodes in a leaf cell. Activated carbon cloth may be used as the electrode material, although other materials may be used as well. Carbon cloth has a relatively high surface area and low price, making it attractive for many applications. Separators such as ion exchange membranes and glass fibers may be used to insulate the electrodes to prevent short circuits.
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(61) In the exemplary embodiments described above, various methodology and reactor configurations for the microbial capactive deionization cell are described in general. The electrodes, spacers, electrolytes, current collectors, ion selective barriers, catalysis, microbes, substrates, and associated components may all be modified based on particular applications in which the reactor may be used.
(62) Electrodes
(63) Electrodes in the present invention are described as electrically conductive. The electrodes themselves have various shapes and sizes including but not limited to powder, granules, fibers, polymers, rods, felt, paper, wool, cloth, and brushes.
(64) Anode Electrode
(65) The following is a list of exemplary materials for use as the anode according to various embodiments of the present invention: Carbon cloth, Carbon felt, Activated Carbon Cloth, Carbon wool, Graphite fiber, Conductive polymer, Metal mesh (Ti, Cu, Ni, Ag, Au, Steel), Graphite Brush, Graphite Paper, Carbon aerogel, carbon nanotubes, graphene, and biochar. Any of the previous conductive electrode material may be uses in any combination with each other.
(66) Cathode Electrode
(67) The following is a list of exemplary materials for use as the cathode according to various embodiments of the present invention: Carbon cloth, Carbon felt, Activated Carbon Cloth, Carbon wool, Graphite fiber, Conductive polymer, Metal mesh (Ti, Cu, Ni, Ag, Au, Steel), Graphite Brush, Graphite Paper, Carbon Aerogel, carbon nanotubes, biochar, carbon cloth with catalysis coating, Teflon coated carbon cloth with catalysis coating for use as an air cathode, graphene.
(68) Adsorptive Electrode
(69) The following is a list of exemplary materials for use as the adsorptive electrode material according to various embodiments of the present invention: Activated carbon cloth, activated carbon cloth with imbedded titania, Carbon Aerogels as monoliths, Carbon Aerogels as powders, Carbon Aerogel in microsphere form, Carbon Aerogels in thin film composites, Carbon Aerogel silica modified, Carbon felt, Carbon black, Sintered activated carbons, Carbon nanotubes, biochar, and Black magnetite (Fe.sub.3O.sub.4)
(70) Current Collectors
(71) Current collectors, as used in the present disclosure, refer to electrodes for the purpose of enhancing the electrical conductivity of the electrode materials. The following is a list of exemplary materials for use as current collectors: Aluminum, Copper, Titanium, Stainless steel, Nickel foils, Graphite, and graphene.
(72) Spacers
(73) Spacers, as used in the present disclosure, refer to non conductive material added to the reactor devices to provide a space for fluids to flow or prevent conductive materials from connecting. The following is a list of exemplary materials for the use as a spacer in various embodiments: Nylon, Polyester, Polyethylene, Polypropylene, PEEK, PETG, PTFE, and PVC. All of the previous materials for spacers may be, for example, solid sheets or in a mesh format with the following mesh designs: Woven, Perforated, Knitted, and Molded.
(74) Ion Selective Barriers
(75) Ion selective barriers according to various embodiments are defined as barriers allowing for the transport of ion specific molecules. The following is a list of exemplary ion selective barriers: Anion exchange membranes, Cation exchange membranes, Proton exchange membranes, Ultrafiltration membranes, bipolar membranes, and ion exchange resins.
(76) Catalyst
(77) A catalyst is described in the present disclosure as enhancing a desired reaction. The following is a list of exemplary catalyst for various embodimetns: Platinum, Nickel, Copper, Tin, Iron, Palladium, Cobalt, tungsten, CoTMPP, and microbes.
(78) Microbes
(79) Microbes in the present disclosure refer to any microorganism that can exoelectrogenically transfer electrons. This includes microbe for the selective transfer of electrons to an anode, as well as electrons capable of accepting electrons from an electrode.
(80) Examples of microbial families capable of exoelectrogenic transfer are: Aeromonadaceae, Alteromonadeceane, Clostridiaceae, Comamonadaceae, Desulfuromonaceae, Enterobacteriaceae, Geobacteraceae, Pasturelaceae, and Pseudomonadaceae.
(81) Electrolytes Generally
(82) Electrolytes in the present disclosure are defined as a solution containing dissolved charged ions. The electrolyte may be used as the substrate for energy production, electron acceptance, or specifically for ion removal.
(83) Anolyte
(84) The anolyte in the present disclosure is the electrolyte solution added to the anode chamber of the devices. Various embodiments of the present disclosure are designed to specifically use wastewater containing various substrates for energy production. The following is a list of exemplary substrates: Carbohydrates, proteins, Lipids, Food waste, municipal waste, agricultural waste, industrial waste, produced water, reduced sulfur molecules, reduced iron molecules.
(85) Catholyte
(86) The following is a list of exemplary catholytes for use in the present disclosure: Potassium ferricyanide, solid peroxides, potassium permanganate, oxygenated salt water, trichloroethylene, persulfate, and oxidized uranium.
(87) Deionization Electrolytes
(88) The following is a list of exemplary electrolyte for deionization in the present disclosure. Saline water with 3-50 parts per thousand TDS. Brackish water with 0.5-3 part per thousands TDS, “Produced water” from oil or natural gas production containing hydrocarbon and saline water. Fresh water with micropollutants including but not limited to nitrates, phosphates, perchlorates, and bromates,
(89) Associated Components
(90) The following is a list of exemplary associated components for the present disclosure: Pumps, valves, external power source, gas collection device, external power collector, external conductors, external inducers, switches, and external resistors.
(91) It should be noted that the methods, systems and devices discussed above are intended merely to be examples. It must be stressed that various embodiments may omit, substitute, or add various procedures or components as appropriate. For instance, it should be appreciated that, in alternative embodiments, the methods may be performed in an order different from that described, and that various steps may be added, omitted or combined. Also, features described with respect to certain embodiments may be combined in various other embodiments. Different aspects and elements of the embodiments may be combined in a similar manner. Also, it should be emphasized that technology evolves and, thus, many of the elements are exemplary in nature and should not be interpreted to limit the scope of the invention.
(92) Having described several embodiments, it will be recognized by those of skill in the art that various modifications, alternative constructions, and equivalents may be used without departing from the spirit of the invention. For example, the above elements may merely be a component of a larger system, wherein other rules may take precedence over or otherwise modify the application of the invention. Also, a number of steps may be undertaken before, during, or after the above elements are considered. Accordingly, the above description should not be taken as limiting the scope of the invention.