Method of forming melt-blown non-wovens

Abstract

Synergistic visbreaking composition of peroxide and a hydroxylamine ester for increasing the visbreaking efficiency for polypropylene polymers at melt extrusion temperatures below 250° C. and its use in visbreaking polypropylene. The present invention is furthermore related to the use of such visbroken polypropylene polymers for producing melt blown non-wovens with improved barrier properties.

Claims

1. A method of forming melt blown non-wovens with improved barrier properties comprising a) providing a polypropylene homo- or copolymer, b) visbreaking said polypropylene homo- or copolymer by melt extrusion, whereby the melt extrusion temperature is from 200° C. to 245° C. in the presence of a synergistic visbreaking composition comprising peroxide (i) selected from the group consisting of 2,5-dimethyl-2,5-bis(tert-butyl-peroxy)hexane, 2,5-dimethyl-2,5-bis(tert-butyl-peroxy)hexyne-3, dicumyl peroxide, di-tert-butyl-peroxide, tert-butyl-cumyl-peroxide, and bis (tert-butylperoxy-isopropyl)benzene; and hydroxylamine ester (ii) selected from the group consisting of sterically hindered amine derivatives of the formula: ##STR00009## whereby the amounts of peroxide (i) and hydroxylamine ester (ii) are in the range of from 50 wt % (i):50 wt % (ii) to 85 wt % (i):15 wt % (ii) thereby providing a visbroken polypropylene homo- or copolymer; and c) producing melt blown non-wovens from said visbroken polypropylene homo- or copolymer.

2. The method of claim 1, in the absence of sulfur containing compounds.

3. The method of claim 1, whereby peroxide (i) and/or hydroxylamine ester (ii) are used as a masterbatch/masterbatches.

4. The method of claim 1, whereby peroxide (i) and/or hydroxylamine ester (ii) are added as mixture to the polypropylene homo- or copolymers to be visbroken.

5. The method of claim 1, whereby peroxide (i) and/or hydroxylamine ester (ii) are added separately to the polypropylene homo- or copolymers to be visbroken.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 shows the MFR.sub.2 values for the addition of only POX PP5% ig or only Irgatec® MB;

(2) FIG. 2 shows the calculated MFR.sub.2 values vs. the real MFR.sub.2 values for 1.6 wt % of total visbreaking agent minus the wt % of POX (peroxide) used;

(3) FIG. 3 shows the synergistic effect of using POX+Irgatec;

(4) FIG. 4 shows comparative examples 8: no synergistic effect of using Irgatec+thio-compound.

DETAILED DESCRIPTION

(5) In the following the invention is described in more detail.

(6) The synergistic visbreaking composition according to the present invention contains peroxide (i) and a hydroxylamine ester (ii).

(7) Ad Peroxide (i)

(8) Typical peroxide visbreaking agents are 2,5-dimethyl-2,5-bis(tert.butyl-peroxy)hexane (DHBP) (for instance sold under the tradenames Luperox 101 and Trigonox 101), 2,5-dimethyl-2,5-bis(tert.butyl-peroxy)hexyne-3 (DYBP) (for instance sold under the tradenames Luperox 130 and Trigonox 145), dicumyl-peroxide (DCUP) (for instance sold under the tradenames Luperox DC and Perkadox BC), di-tert.butyl-peroxide (DTBP) (for instance sold under the tradenames Trigonox B and Luperox Di), tert.butyl-cumyl-peroxide (BCUP) (for instance sold under the tradenames Trigonox T and Luperox 801) and bis (tert.butylperoxy-isopropyl)benzene (DIPP) (for instance sold under the tradenames Perkadox 14S and Luperox DC).

(9) Preferred peroxides are 5-dimethyl-2,5-bis(tert.butyl-peroxy)hexane (DHBP) and tert.butyl-cumyl-peroxide (BCUP)

(10) It is within the scope of the present invention to use either one specific peroxide or mixtures of different peroxides.

(11) The peroxide may be part of a masterbatch.

(12) In the sense of the present invention “masterbatch” means a concentrated premix of a propylene polymer with a free radical forming agent (peroxide).

(13) The peroxide compound may preferably be contained in the peroxide masterbatch composition in a range of from 1 to 50 wt %, like from 5 to 40 wt %, based on the total composition of the masterbatch.

(14) Ad Hydroxylamine Ester (ii)

(15) Suitable hydroxylamine esters are selected from the group of hydroxylamine esters known in the state of the art, like for example those disclosed in WO 01/90113. One commercially available suitable hydroxylamine ester is for example Irgatec® CR76, sold commercially by BASF.

(16) Preferred hydroxylamine esters (ii) are compounds of the formula

(17) ##STR00006##
wherein R.sub.a represents acyl;
One of R.sub.b and R.sub.c represents hydrogen and the other one represents a substituent; or
R.sub.b and R.sub.c both represent hydrogen or identical or different substituents; or
R.sub.b and R.sub.c together represent oxygen;
R.sub.1-R4 each represent C.sub.1-C.sub.6alkyl; and
R.sub.5 and R.sub.6 each represent independently of one another hydrogen, C.sub.1-C.sub.6alkyl or C.sub.6-C.sub.10aryl;
or R.sub.5 and R.sub.6 together represent oxygen.

(18) In the hydroxylamine ester (I) the term acyl with regard to the definition of R.sub.a preferably represents an acyl radical selected from the group consisting of —C(═O)—H, —C(═O)—C.sub.1-C.sub.19 alkyl, —C(═O)—C.sub.2-C.sub.19 alkenyl, —C(═O)—C.sub.2-C.sub.4 alkenyl-C.sub.4-C.sub.10 aryl, —C(═O)—C.sub.6-C.sub.10 aryl, —C(═O)—O—C.sub.1-C.sub.6 alkyl, —C(═O)—O—C.sub.6-C.sub.10 aryl, —C(═O)—NH—C.sub.1-C.sub.6 alkyl, —C(═O)—NHC.sub.6-C.sub.10 aryl and —C(═O)—N(C.sub.1-C.sub.6 alkyl).sub.2;

(19) C.sub.1-C.sub.19 alkyl in the acyl group R.sub.a is, for example, C.sub.1-C.sub.6 alkyl, e.g. methyl, ethyl, n-propyl or isopropyl or n-, sec- or tert-butyl or straight-chain or branched pentyl or hexyl, or C.sub.7-C.sub.19alkyl, e.g. straight-chain or branched heptyl, octyl, isooctyl, nonyl, tert-nonyl, decyl or undecyl, or straight-chain C.sub.11-C.sub.19 alkyl, which together with the —(C═O)— radical forms C.sub.14-C.sub.20 alkanoyl having an even number of C-atoms, e.g. lauroyl (C.sub.12), myristoyl (C.sub.14), palmitoyl (C.sub.16) or stearoyl (C.sub.18).

(20) C.sub.6-C.sub.10 aryl is, for example, carbocyclic monoaryl or diaryl, preferably monoaryl, e.g. phenyl, which may be monosubstituted or disubstituted by suitable substituents, e.g. C.sub.1-C.sub.4 alkyl, e.g. methyl, ethyl or tert-butyl, C.sub.1-C.sub.4 alkoxy, e.g. methoxy or ethoxy, or halogen, e.g. chlorine. In the case of disubstitution, the 2- and 6-positions are preferred.

(21) The above-mentioned acyl radical Ra may be substituted on the free valences by suitable substituents, e.g. fluorine or chlorine, and is preferably formyl, acetyl, trifluoroacetyl, pivaloyl, acryloyl, methacryloyl, oleoyl, cinnamoyl, benzoyl, 2,6-xyloyl, tert-butoxycarbonyl, ethylcarbmoyl or phenylcarbamoyl.

(22) C.sub.1-C.sub.6 alkyl as R.sub.1-R.sub.4 is preferably C.sub.1-C.sub.4 alkyl, in particular C.sub.1-C.sub.2 alkyl, e.g. methyl or ethyl.

(23) In preferred embodiments, R.sub.1-R.sub.4 are methyl or ethyl. Alternatively, from one to three substituents R.sub.1-R.sub.4 are ethyl. The remaining substituents are then methyl.

(24) R.sub.5 and R.sub.6 are preferably hydrogen. C.sub.1-C.sub.6 alkyl or C.sub.6-C.sub.10aryl as R.sub.5 and R.sub.6 are preferably methyl or phenyl.

(25) The hydroxylamine esters (I) are known or can be prepared by known methods, e.g. by acylation of the corresponding >N—OH compound in a customary esterification reaction with an acid R.sub.a—OH that introduces the group R.sub.a and corresponds to an acyl group selected, for example, from the group consisting of —C(═O)—H, —C(═O)—C.sub.1-C.sub.9alkyl, —C(═O)—C.sub.2-C.sub.19 alkenyl, —C(═O)—C.sub.2-C.sub.4 alkenyl-C.sub.6-C.sub.10 aryl, —C(═O)—C.sub.6-C.sub.10 aryl, —C(═O)—O—C.sub.1-C.sub.6 alkyl, —C(═O)—O—C.sub.6-C.sub.10 aryl, —C(═O)—NH—C.sub.1-C.sub.6 alkyl, —C(═O)—NH—C.sub.6-C.sub.10 aryl and —C(═O)—N(C.sub.1-C.sub.6 alkyl).sub.2, or a reactive functional derivative thereof, e.g. the acid halide Ra—X, e.g. the acid chloride, or anhydride, e.g. (R.sub.a).sub.2O. The hydroxylamine esters (I) and methods for their preparation are described in WO 01/90113.

(26) A preferred hydroxylamine ester (I) is selected from the group consisting of sterically hindered amine derivatives of the formula:

(27) ##STR00007##
wherein R.sub.1′ and R.sub.2′ independently of one another represent hydrogen or methyl;
R.sub.a represents C.sub.1-C.sub.8 alkanoyl; and
R.sub.a′ represents C.sub.8-C.sub.22 alkanoyl.

(28) According to a more preferred embodiment the hydroxylamine ester (I) is selected from the group consisting of sterically hindered amine derivatives of the formula:

(29) ##STR00008##

(30) Most preferred is a compound of the above formula, in which the alkylgroup is a C.sub.17-group. Such a compound is commercially available under the tradename Irgatec® CR76.

(31) The hydroxylamine ester can also be added in the form of a masterbatch containing these compounds in a polymer matrix in a concentration of, for example, from about 1 to 50% by weight, preferably from 2 to 10% by weight.

(32) Ad Synergistic Visbreaking Agent Composition

(33) The synergistic visbreaking agent composition of the present invention contains peroxide (i) and a hydroxylamine ester (ii) in a range of from 1 wt % (i):99 wt % (ii) to 99 wt % (i): 1 wt % (ii), preferably in the range of 20 wt % (i):80 wt % (ii) to 95 wt % (i):5 wt % (ii), more preferably in the range of 25 wt % (i):75 wt % (ii) to 90 wt % (i):10 wt % (ii), even more preferably in the range of 30 wt % (i):70 wt % (ii) to 85 wt % (i):15 wt % (ii) and most preferably in the range of 50 wt % (i):50 wt % (ii) to 85 wt % (i):15 wt % (ii).

(34) The weight percentages are related to the pure compounds (i) and (ii).

(35) The peroxide and the hydroxylamine ester can be used directly as mixture or the two components of the composition can be added separately to the to be visbroken polypropylene polymer.

(36) Preferably the peroxide and the hydroxylamine ester are added to the to be visbroken polypropylene polymer directly as a mixture.

(37) Preferably the hydroxylamine ester is added in the form of a masterbatch and the peroxide in pure form.

(38) More preferably the peroxide as well as the hydroxylamine ester is added in the form of a masterbatch.

(39) Ad Polypropylene Polymer to be Visbroken

(40) The polypropylene polymers to be visbroken can encompass propylene homopolymers, propylene random copolymers and polypropylene blends.

(41) Propylene random copolymers comprise one or two comonomers in various proportions up to 20 wt %, preferably up to 10 wt %, of total content of comonomers. Examples of comonomers are: olefins such as 1-olefins, e.g. ethylene, 1-butene, 1-pentene, 1-hexene, 1-heptene or 1-octene, isobutylene, cycloolefins, e.g. cyclopentene, cyclohexene, norbornene or ethylidenenorbome, dienes such as butadiene, isoprene, 1,4-hexadiene, cyclopentadiene, dicyclopentadiene or norbornadiene; also acrylic acid derivatives and unsaturated carboxylic anhydrides such as maleic anhydride.

(42) Preferred comonomers are ethylene, 1-butene, 1-hexene and 1-octene.

(43) Polypropylene blends which can be used are mixtures of polypropylene with polyolefins, preferably with polypropylene based polymers.

(44) Preferably propylene homopolymers or propylene random copolymers are used as starting material, more preferably only propylene homopolymers are used.

(45) The addition to the polypropylene, propylene copolymers or polypropylene blend can be carried out in all customary mixing machines in which the polymer is melted and mixed with the additives. Suitable machines are known to those skilled in the art. They are predominantly mixers, kneaders and extruders.

(46) The process is preferably carried out in an extruder by introducing the synergistic visbreaking agent composition during processing.

(47) Particularly preferred processing machines are single-screw extruders, contra-rotating and co-rotating twin-screw extruders, planetary-gear extruders, ring extruders or co-kneaders. It is also possible to use processing machines provided with at least one gas removal compartment to which a vacuum can be applied.

(48) Suitable extruders and kneaders are described, for example, in Handbuch der Kunststoffextrusion, Vol. 1 Grundlagen, Editors F. Hensen, W Knappe, H. Potente, 1989, pp. 3-7, ISBN:3-446-14339-4 (Vol. 2 Extrusionsanlagen 1986, ISBN 3-446-14329-7).

(49) The above-described compositions comprising peroxide (i) and hydroxylamine ester (ii) are added to the to be visbroken propylene polymer in concentrations, based on the amount of polymer to be visbroken, of from about 0.001 to 5.0% by weight, in particular from 0.01 to 2.0% by weight and particularly preferably from 0.02 to 1.0% by weight. As mentioned above, the peroxide (i) and the hydroxylamine ester ii) can be added as individual compounds or as mixtures to the polymer to be visbroken.

(50) In addition to the synergistic visbreaking agent composition selected antioxidants, acid scavengers and/or processing stabilizers or mixtures of these may be added to the to be visbroken propylene polymer in small amounts of up to 3.0 wt %, preferably up to 1.5 wt %, more preferably up to 1.0 wt % based on the polypropylene polymer at the most. For additive, typical we add max. 1 wt % to total

(51) Examples of suitable antioxidants are:

(52) Pentaerythrityl tetrakis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate) (Irganox® 1010), octadecyl-3-(3,5-di-tertbutyl-4-hydroxyphenyl)propionate) (IRGANOX 1076), 3,3′,3′,5,5′,5′-hexa-tert-butyl-α,α′,α′-(mesitylene-2,4,6-triyl) tri-p-cresol (IRGANOX 1330), calcium diethyl bis(((3,5-bis(1,1-dimethylethyl)-4-hydroxyphenyl)methyl)phosphonate) (IRGANOX 1425), 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)-1,3,5-triazine-2,4,6(1H,3H,5H)trione (IRGANOX 3114), tris(2,4-di-tert-butylphenyl) phosphite (Irgafos® 168), tris(nonylphenyl) phosphite, tetrakis(2,4-di-tertbutylphenyl) [1,1-biphenyl]-4,4′-diylbisphosphonite (IRGANOX P-EPQ), didodecyl 3,3′-thiodipropionate (IRGANOX PS 800), dioctadecyl 3,3′-thiodipropionate (IRGANOX PS 802); 5,7-di-tert-butyl-3-(3,4-dimethylphenyl)-3H-benzofuran-2-one (IRGANOX HP 136) and distearylhydroxylamine (Irgastab® FS 042).

(53) Suitable acid scavengers are for example calcium stearate, zinc stearate, hydrotalcites or calcium lactate or calcium lactylate from Patco (Pationic®)

(54) The polypropylene polymers are visbroken at elevated temperatures, but still below a melt extrusion temperatures of below 250° C., preferably at a melt extrusion temperature from 160° C. to below 250° C. and more preferably from 200° C. to 245° C.

(55) The period of time necessary for degradation can vary as a function of the temperature, the amount of material to be degraded and the type of, for example, extruder used.

(56) The synergistic visbreaking agent composition increases the visbreaking efficiency compared to the use of the individual components as is shown in the experimental part. It is shown that the molecular weight reduction effect is higher than expected, indicating a synergism between the two radical generating agents.

(57) Therefore by using the synergistic visbreaking agent composition it is possible to use smaller amounts of visbreaking agents in order to achieve the desired result.

(58) Thus a further aspect of the present invention is the use of such a composition comprising a peroxide (i) and a hydroxylamine ester (ii) for increasing the melt flow rate MFR.sub.2 (230° C./2.16 kg) measured according to ISO 1133 of polypropylene polymers at melt extrusion temperatures below 250° C.

(59) In another aspect the present invention is related to a method for increasing the visbreaking efficiency for polypropylene polymers at melt extrusion temperatures below 250° C. by adding the synergistic visbreaking composition of peroxide (i) and a hydroxylamine ester (ii) to the polypropylene polymer to be visbroken.

(60) In a further aspect the present invention is related to the use of polypropylene polymers being visbroken with the synergistic visbreaking composition for producing melt blown non-wovens with improved barrier properties.

(61) The melt blown non-wovens produced from a polypropylene polymer being visbroken with the synergistic visbreaking composition shows increased barrier properties compared to polypropylene polymers being visbroken either by the use of peroxide or by the use of hydroxylamine ester alone.

(62) The increased barrier properties are shown by a higher hydrohead value (3rd drop, cm H2O resp. mbar), measured according to standard test WSP 80.6 (09).

(63) Further, the present invention is also directed to an article selected from the group consisting of filtration media (filter), diapers, sanitary napkins, panty liners, incontinence products for adults, protective clothing, surgical drapes, surgical gown, and surgical wear in general, comprising the melt-blown non-wovens, preferably in an amount of at least 80.0 wt %, more preferably in an amount of at least 95.0 wt %, based on the total weight of the article. In one embodiment of the present invention, the article consists of the melt-blown non-woven.

EXPERIMENTAL PART

A. Measuring Methods

(64) The following definitions of terms and determination methods apply for the above general description of the invention including the claims as well as to the below examples unless otherwise defined.

(65) Calculation of Total Expected MFR.sub.2

(66) Under the proviso that the total MFR of the composition visbroken with peroxide and hydroxylamine follows the additive law, the total MFR will be the sum of the MFR (peroxide)+MFR (hydroxylamine).

(67) Meaning that the calculated MFR is the sum of MFR of material visbroken only with peroxide and the MFR of material visbroken only with hydroxylamine ester, which have been measured (see also FIG. 1)

(68) MFR.sub.2 (230° C.) is measured according to ISO 1133 (230° C., 2.16 kg load). The MFR.sub.2 of the polypropylene composition is determined on the granules of the material, while the MFR.sub.2 of the melt-blown web is determined on cut pieces of a compression-molded plaque prepared from the web in a heated press at a temperature of not more than 200° C., said pieces having a dimension which is comparable to the granule dimension.

(69) Hydrohead

(70) The hydrohead or water resistance as determined by a hydrostatic pressure test is determined according to the WSP (worldwide strategic partners) standard test WSP 80.6 (09) as published in December 2009. This industry standard is in turn based on ISO 811:1981 and uses specimens of 100 cm.sup.2 at 23° C. with purified water as test liquid and a rate of increase of the water pressure of 10 cm/min. An H.sub.2O column height of X cm in this test corresponds to a pressure difference of X mbar.

(71) Filtration Efficiency

(72) Air filtration efficiency was determined based on EN 1822-3 for flat sheet filter media, using a test filter area of 400 cm.sup.2. The particle retention was tested with a usual aerosol of di-ethyl-hexyl-sebacate (DEHS), calculating efficiency for the fraction with 0.4 μm diameter from a class analysis with 0.1 μm scale. An airflow of 16 m.sup.3.Math.h.sup.−1 was used, corresponding to an airspeed of 0.11 m.Math.s.sup.−1.

B. Examples

(73) Materials Used

(74) PP-Homo-1: HC001A-B1: propylene homopolymer with a density of 905 kg/m.sup.3 and an MFR (2.16 kg, 230° C.) of 3.7 g/10 min. It is distributed by Borealis.

(75) PP-Homo-2: HJI20UB: propylene homopolymer Borealis with an MFR.sub.2 (2.16 kg, 230° C.) of 75 g/10 mM, and a density of 0.905 g/cm

(76) PP-Homo-3: HD120MO: propylene homopolymer of Borealis with an MFR.sub.2 (2.16 kg, 230° C.) of 9 g/10 min and a density of 0.905 g/cm Antioxidant (AO): Irganox 1010 (FF) provided by BASF

(77) Acid Scavenger (AS): Calcium stearate provided by Faci.

(78) Pure POX: peroxide pure: 2,5-dimethyl-2,5-bis(tert.butyl-peroxy)hexane (DHBP) (CAS No. 78-63-7; sold under trade nameTrigonox 101 from AkzoNobel, NL)

(79) Peroxide (POX PP5% ig): Masterbatch 5% in PP. DHBP-5-ICS produced by United Initiators.

(80) (5% 2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane (DHBP) in 95% PP) Hydroxylamine ester: Irgatec® CR 76, Masterbatch 3.3 wt % in PP, provided by BASF (Irgatec® MB)

(81) Thio-Compound 1: 1-Octadecanethiol, CAS NO. 2885-00-9, assay 98% was purchased from Sigma Aldrich and used as it is.

Example IE1 to 1E3+CE1 to CE5

(82) X wt % PP-Homo-1 were mixed with 0.1 wt % Irganox 1010 (FF), 0.05 wt % Calcium stearate (CAS No. 1592-23-O) y wt % Peroxide Masterbatch and z wt % Irgatec® CR 76 Masterbatch by using extruder ZSK 18 at 240° C., with a throughput of 7 kg/h.

(83) The wt % amounts can be seen in Table 1. Furthermore the MFR.sub.2 (2.16 kg, 230° C.) values are given in Table 1.

(84) TABLE-US-00001 TABLE 1 Example CE1 CE2 CE3 IE1 IE2 IE3 CE4 CE5 Component [wt %] [wt %] [wt %] [wt %] [wt %] [wt %] [wt %] [wt %] PP-homo-1 99.85 98.25 99.05 98.25 98.25 98.25 99.05 98.25 AO 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 AS 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 POX PP5% ig 0 1.6 0.8 0.4 0.8 1.2 0 0 Irgatec ® MB 0 0 0 1.2 0.8 0.4 0.8 1.6 MFR.sub.2 3.76 35.3 16.17 34.16 36.19 37.14 9.1 18.4 IE . . . Inventive Example CE . . . Comparative Example

(85) Table 2 shows the calculated MFR.sub.2 (2.16 kg, 230° C.) that has been expected compared to the real MFR.sub.2 (2.16 kg, 230° C.)

(86) TABLE-US-00002 TABLE 2 Irgatec ® POX MB MFR PP5% ig MFR Additive MFR 1.6 [wt %] − [wt %] Calc. [wt %] Calc. raw real POX [wt %] 0.4 6.7 1.2 26.3 33.0 37.14 0.4 0.8 10.4 0.8 18.4 28.8 36.16 0.8 1.2 14.1 0.4 10.5 24.6 34.16 1.2 1.6 18.4 1.6 35.3 0

(87) FIG. 1 shows the MFR.sub.2 values for the addition of only POX PP5% ig or only Irgatec® MB

(88) FIG. 2 shows the calculated MFR.sub.2 values vs. the real MFR.sub.2 values for 1.6 wt % of total visbreaking agent minus the wt % of POX (peroxide) used.

Example IE4 and CE6 and CE 7

(89) PP-homo-2 was mixed with 0.1 wt % Irganox 1010 (FF) and 0.05 wt % Calcium stearate (CAS No. 1592-23-0).

(90) Then PP-homo-2 has been visbroken by using a co-rotating twin-screw extruder at 240° C. and using 1700 ppm pure POX (Trigonox 101) to achieve the target MFR.sub.2 of 800 g/10 min for CE6.

(91) For CE7 1.5 wt % of Irgatec® CR76 MB was used to achieve the target MFR.sub.2 of 800 g/10 min.

(92) For IE4 1.1 wt % of Irgatec® CR76 MB and 300 ppm pure POX (Trigonox 101) was used to achieve the target MFR.sub.2 of 800 g/10 min.

(93) The polypropylene compositions of IE4, CE6 and CE7 have been converted into melt-blown non-woven webs on a Reicofil MB250 line using a spinneret having 470 holes of 0.4 mm exit diameter and 35 holes per inch. Webs were produced at different melt temperatures, throughputs, DCD (die to collector distance) and air volumes.

(94) The processing conditions for and properties of the melt-blown webs are indicated in tables 3 and 4

(95) TABLE-US-00003 TABLE 3 Processing conditions for the production of the melt-blown webs Melt Web Temperature Air volume Throughput weight MFR web Example ° C. DCD mm m.sup.3/h kg/h .Math. m g/m.sup.2 g/10 min IE4 270 200 270 10 9.5 1041 CE6 270 200 310 10 10 1000 CE7 270 200 200 10 9.5 976

(96) TABLE-US-00004 TABLE 4 Properties of the melt-blown webs Filtration Quality Hydrohead Efficiency factor (3.sup.rd drop) Example % 100/Pa cm H.sub.2O* IE4 36.7 0.597 106.6 CE6 25.18 0.561 81.5 CE7 30.52 0.627 88.4

(97) As can be seen from Table 4 and from FIG. 3 the use of polypropylene polymer, which has been visbroken with the inventive synergistic visbreaking agent composition for producing melt blown non-woven webs gives webs having higher hydrohead values compared to the comparative examples.

Comparative Example 8

(98) For this Comparative Example PP-homo-3 has been visbroken by Irgatec® MB and/or by Thio-1 by using extruder ZSK 18 at 250° C., with a throughput of 7 kg/h.—results see Table 5

(99) TABLE-US-00005 TABLE 5 Irgatec ® No Irgatec ® MB Thio-1 MB + Thio-1 visbreaking [wt %] [wt %] [wt %] PP-homo-3 100 wt % 99.725 99.775 99.698 Irgatec ® MB 0 0.08 0 0.08 Thio-1 0 0 0.025 0.025 MFR.sub.2 8 10.5 15.3 14.1

(100) As can be seen from FIG. 4 there is absolutely no synergistic effect by using Irgatec® in combination with Thio-1 in view of visbreaking efficiency.