Gas turbine annular combustor arrangement
11029028 · 2021-06-08
Assignee
Inventors
Cpc classification
F23R2900/03041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/03043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/03044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23R3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A combustor arrangement, the combustor arrangement being annular and being arranged about an axis, the axis defining an axial direction, having an annular housing to house a plurality of burners and an annular combustion chamber, the burners arranged circumferentially about the axis inside the annular housing, wherein an annular space is defined between the housing, the burners and the annular combustion chamber, the annular space arranged to guide a compressed fluid. A plurality of stiffening plates, each arranged within the annular housing, wherein two adjacent ones of the burners are separated by one of the stiffening plates. A combustor separating wall arrangement separates the annular space from the annular combustion chamber provides openings for the burners. The stiffening plates are arranged angled and connected to the combustor separating wall arrangement and two boundary walls of the housing, and further plates extend into the annular space.
Claims
1. A combustor arrangement, the combustor arrangement being annular and being arranged about an axis, the axis defining an axial direction, comprising: an annular combustion chamber; an annular housing that houses a plurality of burners and the annular combustion chamber; the plurality of burners arranged circumferentially about the axis inside the annular housing; an annular space being defined between the annular housing, the plurality of burners and the annular combustion chamber, the annular space arranged to guide a compressed fluid; a plurality of stiffening plates, each arranged within the annular housing, wherein two adjacent ones of the plurality of burners are separated by one of the stiffening plates; a combustor separating wall arrangement separating the annular space from the annular combustion chamber and providing openings for the plurality of burners; further plates extending into the annular space; wherein the stiffening plates are arranged angled to, and connected to the combustor separating wall arrangement and two boundary walls of the annular housing, and the further plates, wherein the combustor separating wall arrangement comprises: the openings which each hold a tip region of a respective burner of the plurality of burners; a heat shield with cooling holes, the cooling holes arranged for guiding the compressed fluid into the combustion chamber; an impingement plate parallel to the heat shield and defining a cooling cavity between the heat shield and the impingement plate, the impingement plate comprising further holes for impingement cooling of the heat shield, wherein the further holes are arranged to be supplied with the compressed fluid from the annular space, further comprising burner rings each being located inside one of the openings of the combustor separating wall arrangement, each of the burner rings having a through-hole into which the tip region of the respective burner is mounted, wherein the stiffening plates and the impingement plate are connected fixedly to another; and wherein the impingement plate is slidably locked to each of the burner rings and to the heat shield.
2. The combustor arrangement according to claim 1, wherein the combustor separating wall arrangement comprises a support ring located in the annular space, the support ring comprising the openings of the combustor separating wall arrangement to slidably hold the plurality of burners, wherein the stiffening plates are connected to the support ring.
3. The combustor arrangement according to claim 1, wherein the stiffening plates are manufactured from sheet metal or integrally formed with the annular housing.
4. The combustor arrangement according to claim 1, wherein each of the burner rings comprises elongated effusion cooling holes directed onto the tip region of the respective burner or onto a front face of the tip region of the respective burner, and/or into a groove between a rim of each of the burner rings and the tip region of the respective burner.
5. The combustor arrangement according to claim 1, wherein the further plates comprise at least a barrier penetrating the annular space such that cooling air from a combustion chamber liner is guided to an axial mid region of the annular space, the barrier being a liner extension plate of the combustion chamber liner.
6. The combustor arrangement according to claim 5, wherein the liner extension plate and the combustion chamber liner are angled to another via an obtuse angle between 155° and 180°.
7. The combustor arrangement according to claim 5, wherein a further wall of the annular housing and the combustion chamber liner define a cooling fluid passage there-between with a cooling fluid passage cross-section, the cooling fluid passage leading into a diffuser, the diffuser being defined by one of the two boundary walls of the annular housing and the liner extension plate.
8. The combustor arrangement according to claim 7, wherein an inlet into the cooling fluid passage is defined by a section of the further wall smoothly becoming parallel, in respect of a cooling fluid flow direction along the liner during operation, to the liner of the combustion chamber.
9. The combustor arrangement according to claim 7, wherein the liner extension plate and the combustion chamber liner are connected via bolts.
10. The combustor arrangement according to claim 7, wherein the liner extension plate and the combustion chamber liner and the combustor separating wall arrangement are connected via bolts.
11. The combustor arrangement according to claim 10, wherein a contact region between a connection of the liner extension plate and the combustion chamber liner and the combustor separating wall arrangement is sealed by means of rope seals or brush seals in order to minimize leakage from the annular housing to the annular combustion chamber through the contact region.
12. The combustor arrangement according to claim 9, wherein the bolts comprise bolt heads and threads, and wherein the bolts are configured such that the bolt heads extend into the diffuser and/or the threads extend into the annular space, or the bolt heads extend into the diffuser and/or the threads extend into the cooling fluid passage.
13. The combustor arrangement according to claim 9, wherein the bolts are fastened via nuts applied from the annular space.
14. The combustor arrangement according to claim 9, wherein the barrier provides an axial stop for engaging the combustion chamber liner with the barrier.
15. The combustor arrangement according to claim 9, wherein a contact region between a connection of the liner extension plate and the combustion chamber liner is sealed by means of rope seals or brush seals in order to minimize leakage from the annular housing to the annular combustion chamber through the contact region.
16. The combustor arrangement according to claim 13, wherein an extension sleeve is provided for each of the bolts positioned between one of the nuts and the barrier for providing continuous strain on each of the bolts.
17. The combustor arrangement according to claim 1, wherein the angular arrangement is perpendicular.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, of which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9) The illustration in the drawing is schematic. It is noted that for similar or identical elements in different figures, the same reference signs will be used.
(10) Some of the features and especially the advantages will be explained for an assembled gas turbine, but obviously the features can be applied also to the single components of the gas turbine but may show the advantages only once assembled and during operation. But when explained by means of a gas turbine during operation none of the details should be limited to a gas turbine while in operation.
DETAILED DESCRIPTION OF THE INVENTION
(11) In the following a combustor arrangement of a gas turbine engine is discussed.
(12) To explain the principle, the gas turbine engine comprises, in flow series, an air inlet (not shown), a compressor section (not shown), a plurality of burners (only one burner shown in the figures in an abstract way), a combustion chamber—according to the figures an annular chamber is depicted —, an expansion turbine (not shown), and an exhaust (not shown). The compressor, the combustor comprising the burners and the combustion chamber, and the expansion turbine are generally arranged in flow series within a casing.
(13) In the following an arrangement of an annular combustion chamber and a plurality of burners connected to the annular combustion chamber, including further components and surrounding walls, will be called an annular combustor 100.
(14) The gas turbine engine is generally arranged about a rotational axis, which is the rotational axis for rotating components, in particular the compressor and the expansion turbine. The rotational axis is also coincident with the axis of symmetry of the annular combustor 100.
(15) In operation of the gas turbine engine, air provided via the inlet is compressed by the compressor and a main portion of the compressed air is delivered to the annular combustor 100. The compressed air exiting from the compressor and flowing towards the combustion section is schematically represented in the attached figures by arrows. A main amount of the compressed air enters the burners where it is mixed with a gaseous or liquid fuel. The air/fuel mixture is then burned and the resulting combustion gas from this combustion is channelled through the combustion chamber to the expansion turbine, for transforming the energy from the operative air/fuel mixture into working power, leading to a rotation of the rotor or of several rotors.
(16) In the following the terms radial, circumferential and axial are with respect to the rotational axis of the gas turbine engine. Even though the rotational axis is not depicted in the attached figures, the orientation is indicated in the figures as axial direction A, radial direction R, and circumferential direction C, all of these directions being perpendicular to another. If the circumferential direction C is perpendicular to the drawing plane of the respective figure then it is not indicated in the figure.
(17) Referring now to
(18) It has to be understood in the abstract drawing of
(19) The annular housing 2 can also be called “hood” for the set of burners 3. The annular housing 2 defines an annular space 5 in which the burners 3 are positioned. The annular space 5 is a region via which compressed fluid 6—typically compressed air—is guided, particularly to the burners 3 for combustion and to further components for cooling. Outside the annular housing 2 typically also compressed cooling air is present. There may be also configurations in which ambient air surrounds the annular housing 2.
(20) Another separator of the annular space 5 is shown by a combustor separating wall arrangement 15. The combustor separating wall arrangement 15 is a separating barrier between the annular space 5 and the annular combustion chamber 4. The combustor separating wall arrangement 15 provides openings 16, each opening 16 to hold tip regions 30 of the burners 3.
(21) The combustor separating wall arrangement 15 as defined in
(22) The impingement plate 11 is boundary for the annular space 5. The heat shield 17 is boundary for the annular combustion chamber 4.
(23) The annular housing 2 comprises two boundary walls 44 (or outer walls) that are substantially opposite to another and close the annular space 5 from a radial inwards and radial outwards direction.
(24) Stiffening plates 10—only one is shown in
(25) The fixed connections may be provided by welding. Additionally or alternatively the components may be inserted into another such that an extension is inserted into a slot. Afterwards the components may be welded as well.
(26) The combustor separating wall arrangement 15 may also comprise a plurality of burner rings 12, one per burner 3. The burner ring 3 may be fixedly connected to the heat shield 17 and locked slidably to the impingement plate 11 by a locking ring 14 (see also
(27) The combustion chamber 4 is surrounded by a dual liner through which compressed fluid 6 is guided, advantageously in a direction reverse to main fluid flow of the combusted mixture. The compressed fluid 6 then is guided between a pair of the first further plate 20 and the boundary wall 44. The pair of the first further plate 20 and the boundary wall 44 may form a diffuser for the compressed fluid 6 before entering the annular space 5.
(28) A main fraction of the compressed fluid 6 may be led to the burner 3, particularly to slots of a swirler 60 of the burner 3, as indicated by an arrow in the drawing. Another fraction of the compressed fluid 6 will be guided through the annular space 5 and the outside of the burner 3 for cooling purposes so that the compressed fluid 6 is provided to the impingement plate 11 and burner tip 30.
(29) The stiffening plates 10 may be flat metal components, advantageously made of sheet metal, with a blanking or cutting in the centre. The blanking may be substantially circular. The blanking may be in a region adjacent to the swirler 60 of the burner 3. This allows pressure variations within the annular casing 5 to even out and allows free travel of compressed fluid 6 so that the compressed fluid 6 is provided from all circumferential directions of the swirler 60.
(30) An elongated effusion cooling hole 13 is indicated abstractly as an example of a plurality of these holes arranged about the circumference of the burner ring 12. This will be explained in more detail in relation to
(31)
(32) Among others, the stiffener plates 10, the annular housing 2 and the combustor separating wall arrangement 15 are shown again in the figure. Also a combustion liner 41—an inner wall of a dual wall liner—is shown for convective cooling on a back surface of the combustion liner 41. An outer wall of the dual wall liner is not depicted in this view.
(33) An opening 62 within the hood—i.e. the annular housing 2—for each burner 3 is shown. Via this opening 62 the fuel supply lines may be located to provide fuel to the respective burner 3. More importantly in scope of this invention, via this opening 62 the burner 3 can easily be removed for maintenance.
(34) Besides, one of the fixed connections is shown by the welded connection 63 between the stiffening plate 10 and the boundary wall 44. A further fixed connection 64 is indicated between the stiffening plate 10 and the liner extension plate (the further plate 20).
(35) No specific cooling channels are needed to supply the cooling cavity in between the heat shield 17 and the impingement plate 11. The impingement plate 11—or impingement panel—is fixedly connected to the stiffeners (the stiffening plates 10) between the burner rings 12 which are locked to the impingement plate 11 and the heat shield 17. The compressed fluid 6, i.e. compressor discharge air—flows through a cooling channel of the convective dual wall liner along the combustion chamber liner 41 and exhausts into the hood—the annular housing 2. Cooling air for the heat shield 17 is taken directly from the hood.
(36) Thus, the impingement plate 11 is not only used for cooling purposes but also to take some load and give support to the burner rings 12 and heat shield 17. No separate air feed for the heat shield 17 cooling.
(37) Effusion holes are introduced in the burner ring 12 in the region with highest heat load. This may be explained later in more detail. By this design the burner ring can be made fairly short.
(38) The burners 3 are provided with a sufficient amount of compressed fluid 6 to mix with fuel. As main fuel possibly gaseous fuel is provided. Other types of fuels may be possible. When leaving a space of the burner 3, the fuel/air mixture is combusted within the combustion chamber 4. A flame 65 is indicated in an abstract way in
(39) According to
(40) Turning to
(41) The support ring 22 is a ring that about the axis of the annular combustor or about the axis of the gas turbine engine. The support ring 22 may be a flat ring or may be conical and/or segmented, when the overall shape of the ring is considered. In
(42) The support ring 22 is advantageously welded via a welded connection 63 to the stiffening plates 10. The burner rings 12 may be locked—advantageously in an unlockable fashion—to the support ring 22.
(43) The support ring 22 provides additional stiffness to the overall construction and reduces mechanical loads on the impingement plate 11.
(44) The combustor separating wall arrangement 15, the two boundary walls 44 of the housing 2, and the further plates 20, 21 are individually manufactured elements. They are separate elements that are connected together during assembly of the combustor arrangement. Particularly these are not merely different sub sections of a common sheet metal.
(45) In consequence, the stiffening plates 10 are fixedly connected to the combustor separating wall arrangement 15 by a connection to the support ring 22, to the two boundary walls 44 of the housing 2, and to the first further plate 20 (i.e. the liner extension plate) extending into the annular space 5. Additionally, the stiffening plates 10 are arranged perpendicular to the combustor separating wall arrangement 15—i.e. perpendicular to the support ring 22—, to the two boundary walls 44 of the housing 2, and to the first further plate 20 extending into the annular space 5.
(46)
(47) In operation,
(48) Particular additional support struts for mechanical support to the combustor separating wall arrangement 15 are not needed. The combustor front panel shows a simple support ring 22, which is easy to manufacture. A reduced amount of material is used in this construction but gaining sufficient stiffness and sufficient cooling properties.
(49)
(50) In
(51) The tip region 30 of the burner 3 has a substantially cylindrical outwards surface which is in immediate contact with a substantially cylindrical inwards surface of the burner ring 12. In between a piston ring 66 may be present, which may be positioned in a slot of the cylindrical outwards surface of the tip region 30.
(52) The burner ring 12 comprises a plurality of elongated effusion cooling holes 13, two of which are shown in the figure. The elongated effusion cooling holes 13 in the figure is angled and crosses a substantial amount of material of the burner ring 12. A front surface 68 that is pierced by the elongated effusion cooling holes 13 is facing the annular combustion chamber 4.
(53) The tip region 30 of the burner 3 comprises a front face 67. The front face 67 is facing the annular combustion chamber 4. The front face 67 may be angled in relation to the front surface 68 of the burner ring 12.
(54) An exit of the elongated effusion cooling holes 13 is directed onto a rim of the burner 3. Particularly the exit of the elongated effusion cooling holes 13 will be directed onto a groove 31 between a rim of burner ring 12 and the rim of the burner 3.
(55) Cooling air to cool the burner ring 12 is compressed fluid 6′ that has been used to cool the heat shield 17 and that is guided between the impingement plate 11 and the heat shield 17.
(56) The elongated effusion cooling holes 13 are present in the burner ring 12 and may be concentrated to an area exposed to the highest heat load. These long holes allow for effective use of the cooling air. The outlets of the elongated effusion cooling holes 13 are positioned so that the cooling air is released to give an impingement effect on the burner tip (the tip region 30 and particularly an end closest to the annular combustion chamber 4).
(57) Due to gravity and other forces, the burner 3 and also the burner tip 30 may not be centered in the burner ring 12 but rather lie against the burner ring 12 on one side with a potential risk to block the elongated effusion cooling holes 13 in that position. To solve this and ensure a cooling flow through all of the elongated effusion cooling holes 13 at all times, the groove 31 is introduced at the outlet of the elongated effusion cooling holes 13.
(58) By this cooling scheme, the cylindrical outwards surface of tip region 30 of the burner 3 can be close contact with the substantially cylindrical inwards surface of the burner ring 12 with minimized leakage of cooling air at this interface. This may allow to further reduce the cooling air consumption. Air will egress via the elongated effusion cooling holes 13 instead.
(59) By the long effusion holes, cooling is concentrated to the area exposed to the highest heat load. The long holes allow efficient usage of the cooling air consumption may be reduced. The outlets of the effusion holes have an impingement cooling effect on the burner before the air ends up into the combustion chamber. The groove 31 ensures no cooling holes are blocked by the burner in case of off-axis placement.
(60) In
(61) Based on the design of
(62) The annular combustion chamber 4 shows a dual wall configuration at a radial inwards and a radial outwards wall. A combustion chamber liner 41 limits the space of the annular combustion chamber 4. In the following the explanation is focusing on the radial inward dual wall structure but all will also apply for the outward dual wall structure.
(63) The dual wall structure comprises the combustion chamber liner 41 and a further wall 42 (a cooling panel), which both limit in between a cooling fluid passage 43. The combustion chamber liner 41 may have cooling features applied to improve convective cooling. In the figure a reverse flow cooling is shown, so that the main direction of the compressed fluid 6 is in opposite direction as a main direction of a combustion product travelling through the annular combustion chamber 4 to a subsequent expansion turbine section.
(64) The cooling fluid passage 43 has an inlet 46 with a smoothly converging wall—i.e. an inlet section 47 of the further wall 42 reduces the distance to the liner 41—such that pressurized compressor discharge air as compressed fluid 6 can enter the cooling fluid passage 43 with minimised pressure losses. When traveling within the cooling fluid passage 43 the compressed fluid 6 convectively cools the combustion chamber liner 41.
(65) Once beyond the combustion chamber 4 the compressed fluid 6 will be led into the annular space 5. The cooling fluid passage 43 will merge into a diffuser (or diffuser) 45 to convert dynamic pressure back to static pressure before the cooling fluid 6 exhausts into the annular space 5 ready to pass through the burner and take part in the combustion. The diffuser 45 is defined by two opposing walls that increase in distance along a main direction of a flow of the compressed fluid 6. The two opposing walls are the first further plate 20 (the liner extension plate) extending into the annular space 5 and the boundary walls 44, the latter being part of the annular housing 2.
(66) By extending into the annular space 5 the first further plate 20 also defines a barrier 40 as a liner extension plate that separates incoming compressed fluid 6 from fluid that already has entered the annular space 5.
(67) The barrier 40 is a continuation or an extension of the combustion chamber liner 41—therefore also called liner extension plate—, but geometrically there will be a bent present by an angle α between a direction of the barrier 40 and a direction of the liner 41. The angle α is advantageously obtuse and for example between 160° and 175°. That means in consequence that the two surfaces have only a slight bent between 5° and 20° (which corresponds to an angle β which is shown in
(68) The diffuser 45 allows reducing a local speed of the compressed fluid 6 before being exhausted into the annular space 5. Dynamic pressure is converted back to static pressure.
(69) A length of the barrier 40 penetrating into the annular space 5 is such that the compressed fluid 6 will be directed to a curved section 70 of the annular housing 2 such that the compressed fluid 6 will be redirected into a central region of the annular space 5 with minimal pressure losses.
(70) In
(71) In
(72) So that the nuts 52 do not get loose from the bolts 50 caused from vibration an extension sleeve 56 may be present between the nuts 52 and the barrier 40. The extension sleeve 56 will be concentric about the bolt 50. The extension sleeve 56 may have sufficient flexibility so that a continuous force is applied to the nut 52 so that the nut 52 will not get loose.
(73) Rope seals 57 may be placed in the overlapping region between the barrier 40 and the combustion chamber liner 41 so that no compressed fluid 6 can branch off through the bolted connection or even entering the annular combustion chamber 4 and also hot fluid from the annular combustion chamber 4 is blocked.
(74) Typically, a design of a rope seal 57 comprises a metal hose with a core of elastic fibers may be used for sealing in high temperature environments.
(75) Alternatively also a brush seal could be used (not shown).
(76) The impingement plate 17 may be fixed to an axial end of the barrier 40, for example by welding. Alternatively (not shown) the impingement plate 17 may also overlap to the overlapping region so that all three components—the impingement plate 17, the barrier 40, the liner 41—are held together by the bolt 50.
(77) The liners 41 are bolted to the barrier 40 for easy dismantling at repair. The liner 41 and the barrier 40—or a transition ring connected to the barrier 40—may be manufactured to the same diameter with good precision. For assembly, the liners 41 and the barrier 40 are then bolted together using radially oriented bolts 50. The barrier 40 or the transition ring is machined to have an axial stop 55 which allows for accurate axial positioning of the liners 41.
(78) During operation the rope seals 57 or brush seals may be used to minimize eventual leakage through the bolt connection. The extension sleeves 56 may be used for the bolts 50 to get sufficient margin on the bolt strain so the bolts would not get loose due to settling or break due to vibrations or due to too high thermal stresses.
(79) The bolt connection only has a small negative impact on the cooling channels (i.e. the cooling fluid passage 43), not blocking the cooling channels, as only a small bolt head 51 resides in the space of the diffuser 45.
(80) The bolts 50 may be advantageously arranged in radial direction R, the barrier 40 may be advantageously arranged in axial direction A. By this orientation it would be possible to access the bolt heads 51 and the nuts 53 for maintenance of the combustor, e.g. for separating the connected components.