Double filter with pass-through and method for dynamically compensating for the inlet fluid contamination
11027292 · 2021-06-08
Assignee
Inventors
Cpc classification
F15C1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B15/40
PERFORMING OPERATIONS; TRANSPORTING
B05B1/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B1/08
PERFORMING OPERATIONS; TRANSPORTING
B05B15/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A multiple-fluidic circuit substrate structure with an integral inter-circuit bypass lumen effectively provides multiple parallel filtered fluid inlets having filtered fluid outlets with at least one inter-circuit pass-through channel in fluid communication between the filtered fluid outlets to automatically provide full flow of filtered fluid to each of a plurality of fluidic circuits or to two or more circuits even if one fluidic circuit's corresponding inlet fluid filter is clogged.
Claims
1. A multiple fluid circuit spray device, comprising: a fluid oscillator circuit substrate or chip having an input end, at least first and second fluidic circuits defined in first and second sides, and an output end which is transverse to said first and second sides and a plane between said sides; said first side including a first filter subchamber having an upstream end and a downstream end and a first filter dividing the upstream end of said first filter subchamber from the downstream end of said first filter subchamber, with said upstream end being in registry with said input end to receive liquid from a source of pressurized fluid; said second side including a second filter subchamber having an upstream end and a downstream end and a second filter dividing the upstream end of said second filter subchamber from the downstream end of said second filter subchamber with said upstream end being in registry with said input end to receive liquid from a source of pressurized fluid; an inter-circuit transverse bypass lumen or liquid flow path positioned downstream of the first filter subchamber and downstream of the second filter subchamber; said first fluidic circuit having an inlet in communication with said first filter subchamber and with said inter-circuit transverse bypass lumen or liquid flow path, wherein said first fluidic circuit includes an outlet throat leading through an outlet orifice to ambient at said output end to generate a first spray of said fluid to ambient; and said second fluidic circuit having an inlet in communication with said second filter subchamber and with said inter-circuit transverse bypass lumen or liquid flow path, wherein said second fluidic circuit includes an outlet throat leading through an outlet orifice to ambient at said output end to generate a second spray of said fluid to ambient.
2. The multiple fluid circuit spray device of claim 1, wherein said inter-circuit transverse bypass lumen or liquid flow path is configured as a rectangular or oval passage which has a lateral width which is symmetrical about a central axis and terminates in opposing lateral passage sides, and said first fluidic circuit is a multiple power nozzle oscillator having first and second power nozzle lumens or passages with power nozzle inlets which are equally spaced from opposing lateral passage sides of the inter-circuit transverse bypass lumen or liquid flow path.
3. The multiple fluid circuit spray device of claim 2, wherein said second fluidic circuit is at least one of a reversing chamber oscillator, a multiple power nozzle oscillator, and a feedback oscillator.
4. The multiple fluid circuit spray device of claim 1, further comprising a nozzle housing for enclosing said fluid oscillator circuit substrate or chip and including at least one fluid inlet port.
5. The multiple fluid circuit spray device of claim 4 wherein said at least one fluid inlet port simultaneously and continuously provides inlet fluid to said upstream ends of said first inlet and said second inlet, whereby inlet fluid flowing through said first or second filter subchambers may pass through said inter-circuit bypass lumen or liquid flow path and into said first or second fluidic circuits.
6. A method for maintaining a selected outlet spray pattern in a multi-outlet multiple fluid circuit spray device, comprising: providing a fluid oscillator circuit substrate or chip having an input end, first and second sides, and an output end which is transverse to said first and second sides and a plane between said sides; defining at least first and second fluidic circuits in said first and second sides, respectively; incorporating in said first fluidic circuit a first filter subchamber having an upstream end and a downstream end and a first filter dividing the upstream end of said first subchamber from the downstream end of said first filter subchamber, with said upstream end being in registry with said input end to receive liquid from a source of liquid; incorporating in said second fluidic circuit a second filter subchamber having an upstream end and a downstream end and a second filter dividing the upstream end of said second filter subchamber from the downstream end of said second filter subchamber, with said upstream end being in registry with said input end to receive liquid from said source of liquid; defining an inter-circuit transverse bypass lumen or liquid flow path positioned downstream of the first filter subchamber and downstream of the second filter subchamber; incorporating in said first side, an inlet in communication with said first filter subchamber and with said inter-circuit transverse bypass lumen or liquid flow path; and an outlet throat leading through an outlet orifice to ambient at said output end to spray said fluid to ambient; incorporating in said second side, an inlet in communication with said second filter subchamber and with said inter-circuit transverse bypass lumen or liquid flow path; and an outlet throat leading through an outlet orifice to ambient at said output end to spray said fluid to ambient; enclosing said fluid oscillator circuit substrate or chip in a housing having at least one fluid inlet port; and wherein said at least one fluid inlet port is configured to simultaneously provide inlet fluid to said upstream ends of said first and second filter subchambers, whereby inlet fluid flowing through said first or second filter subchambers may pass through said inter-circuit transverse bypass lumen or liquid flow path and into said first or second fluidic circuits.
7. The method of claim 6, wherein the step of defining at least first and second fluidic circuits includes providing at least one of a reversing chamber oscillator, a multiple power nozzle oscillator, and a feedback oscillator.
8. The method of claim 6, wherein said inter-circuit transverse bypass lumen or liquid flow path is configured as a rectangular or oval passage which has a lateral width which is symmetrical about a central axis and terminates in opposing lateral passage sides, and said first fluid circuit is a multiple power nozzle oscillator having first and second power nozzle lumens or passages with power nozzle inlets which are equally spaced from said opposing lateral passage sides of said inter-circuit transverse bypass lumen or liquid flow path.
9. The method of claim 8, wherein, when said first filter is clogged, fluid flows through said inter-circuit transverse bypass lumen or liquid flow path from said second filter and flows substantially equally into said first and second power nozzle lumens or passages.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and still further objects, features and advantages of the present invention will become apparent upon consideration of the following detailed description of a specific embodiment thereof, particularly when taken in conjunction with the accompanying drawings, wherein like reference numerals in the various figures are utilized to designate like components, and wherein:
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DESCRIPTION OF THE PREFERRED EMBODIMENT
(8) Referring now to a more detailed consideration of an illustrative embodiment of a fluidic spray nozzle device in accordance with the present invention,
(9) The first side fluidic circuit 50 on the first or top side 32 of the substrate may take a variety of forms, but in the embodiment best illustrated in
(10) In the fluidic circuit embodiment illustrated best in
(11) There are also three sections of passages molded into the second or bottom side 34 of substrate 30 as illustrated in
(12) The unitary, integral multiple-circuit fluid spray nozzle device of the invention incorporates first and second integrated filter arrays 150 and 152 in the respective first and second fluidic circuits 50 and 60 that are formed in the first and second opposing sides of the molded fluidic chip member or substrate 30. Each filter incorporates an array formed of plural spaced posts or pillars, posts 154 in filter 150 and posts 156 in filter 152, for example. These posts may have a selected cross-sectional shape, and are so located and spaced in the fluidic circuits as to trap loose particles or other contaminants in the fluid to prevent clogging of the respective power nozzles 110, 112 or 140, 142 or the corresponding outlet apertures 116, 146. As described in the aforesaid ‘409 and ‘658 patents, the spaced posts provide additional flow passages through the circuits if one or more of the passages between adjacent posts become clogged, allowing the corresponding fluid outlet orifices to continue to function in spite of a partial blockage. The spacing between adjacent posts in each of the filters is selected to allow a continuing flow from an input end to its corresponding outlet end.
(13) As illustrated, the spray nozzle of the present invention incorporates two fluidic circuits operating in parallel and defining parallel fluid paths from two input streams of fluid, typically from a common source, under pressure as indicated by arrows 82 and 92 to supply fluid to two outlet spray orifices, 116 and 146. However, as noted above, even in multiple fluidic circuit nozzles such as these, integrated filters such as those defined by arrays of spaced posts 154 or 156 can be substantially clogged by a single large piece of debris such as cardboard, paper, or packaging materials, and if one of the inlet filter sections (e.g., 80 or 90) becomes significantly clogged, the flow to that side's corresponding outlet is clogged, and the resulting outlet spray is reduced, so the multi-circuit nozzle produces no better a result than is obtained if a fluidic circuit's internal orifice is clogged, because the nozzle assembly is rendered significantly less effective for creating and maintaining the desired spray.
(14) To overcome this problem, and to maintain the outlet flow from both orifices of a multi-circuit nozzle device, a transverse flow pass-through, or bypass lumen 170 is provided through the body of the substrate between the top and bottom pass-through chambers 110 and 132 that are downstream of the filters 150 and 152, respectively, to interconnect the first and second fluidic circuits 50 and 60. As illustrated, the lumen 170 may be generally rectangular in cross-section, with rounded corners to facilitate flow and is in fluid communication with and between the upper and lower circuits 50 and 60 to enable condition responsive cross-flow or shared flow between the filter arrays in each circuit with the outlets of the opposite circuits. Each side's filter section and the pass-through lumen are made with enough cross sectional flow-accommodating area to allow for full flow to each of the fluidic circuit outputs, but with small enough filter spacing to strain debris from the inlet fluid and prevent clogging of the various orifices in the fluidic circuits and to maintain sprays from both side's outlet orifices in case one side's filter section is occluded or blocked. The integral, inter-circuit bypass lumen 170 thus extends between the top side fluidic circuit 50 and the bottom side fluidic circuit 60 to provide an alternate path for input fluid to reach both of the outputs 54 and 64 even if one of the inlet fluid filters should become clogged.
(15) In an exemplary embodiment illustrated in
(16) Referring now to
(17) Although the use of two filtered fluidic circuits on opposite sides of a substrate are illustrated, it will be apparent that the multi-circuit nozzle of the invention is not limited to two circuits; for example, if desired an additional filtered fluidic circuit can be added to one or both of the sides of the substrate with a suitable pass-through lumen, or lumens, interconnecting selected or all of the fluidic circuits downstream of the filters to allow full flow to the outlets of the oscillator circuits even if one circuit's inlet fluid filter is clogged. Referring particularly to the exemplary embodiment illustrated in
(18) In the illustrated embodiments, the fluidic circuit subchambers are in fluid communication with fluidic oscillators and, in the embodiments illustrated in
(19) In summary, persons of skill in the art will appreciate that the fluid circuit substrate and structure of the present invention makes available a multiple fluid circuit or multi-level liquid spray device, comprising an input port 20 defining a first inlet fluid feed 82 and a second inlet fluid feed 92; a fluid oscillator circuit substrate or chip 30 having, optionally, first and second fluidic circuits 50 and 60 defined in first and second sides 32 and 34 and an output end 38 which is transverse to the first and second sides and a plane between the sides. The molded geometry in the first side includes a first fluid filtering subchamber 80 having an upstream and a downstream end and a first filter post array 150 comprising a first series of spaced posts 154 forming a first filter dividing the upstream end of the first subchamber 80 from the downstream end of the first subchamber with the upstream end being in registry with and defining the first fluid inlet 52 to receive a suitable fluid such as a liquid from a source of liquid.
(20) The molded geometry of the second side 34 of substrate 30 includes a second subchamber 90 having an upstream and a downstream end and a second filter post array 152 comprising a second series of spaced posts 156 forming a second filter dividing the upstream end of the second subchamber 90 from the downstream end of the second subchamber 90 with the upstream end being in registry with and defining the second inlet fluid feed 62 to receive liquid from the source of liquid. There is a bypass or inter fluidic circuit lumen 170 connecting the first and second subchambers downstream of the filter arrays. As illustrated in
(21) In the embodiment illustrated, the first fluid oscillator circuit 50 has at its output end 54 an outlet throat and an outlet orifice 116 in communication with ambient space in order to spray liquid into that space. Similarly, the second fluid oscillator circuit has at its output end 64 an outlet throat and an outlet orifice 146 in communication with ambient space to spray liquid into that space. A housing (such as housing 16 of
(22) The multi-circuit liquid spray device of the present invention may employ any one of a variety of different fluid circuits. For example the first fluidic oscillator may have a silhouette be selected from a reversing chamber oscillator or a multiple power nozzle-type oscillator or a feedback-type oscillator. The second side of fluidic substrate 100 may also have any of those types of oscillator.
(23) In another form of the invention a spray nozzle with a single output spray and redundant input filters may be provided. In this case, one fluidic circuit (for example 50) extends from its input (for example 52) through its first filter 150 and its oscillator 114 to spray aperture 54. The second fluidic circuit (60) is modified so that it has no oscillator or spray outlet at all (not shown), in which case the second inlet feed 62 supplies fluid through filter 152 in fluidic circuit 60 and through bypass lumen 170, also to oscillator 114 and to spray outlet aperture 54. In this embodiment (and method) the fluid entering both inlets 52 and 62 is supplied through corresponding filters 150 and 152 to the single spray output, so if either filter becomes clogged, the output spray is maintained with flow of filtered fluid through the unclogged filter. To provide a specific example of the method and operation of the present invention, as noted above, transverse bypass lumen 170 is configured as a rectangular or oval passage which has a lateral width which is symmetrical about central axis A-A and terminates in opposing lateral passage sides 170A, 170B, and the first fluid oscillator 50 is a multiple power nozzle-type oscillator having first and second power nozzle lumens or passages 110, 112 with power nozzle inlets 110A, 112A which are equally spaced from said transverse lumen's opposing lateral passage sides 170A, 170B, so bypass fluid flow is driven by fluid pressure equally into the power nozzles. When first filter 150 is clogged, fluid flows through transverse bypass lumen 170 (from the second side's second filter 152 and flows substantially equally into the first and second power nozzle lumens or passages 110, 112, to generate and maintain stable oscillations within and spray from first side fluidic 50.
(24) The novel method of the present invention, broadly speaking, incorporates steps for maintaining constant fluid spray outputs in a multi-circuit fluidic spray device even if one of the circuits becomes partially or completely clogged by debris in the supplied fluid. The method includes supplying at least first and second parallel fluidic circuits simultaneously, using, for example, fluid from a common source of fluid under pressure to provide first and second output sprays in a desired spray pattern. The method includes directing the fluid flowing in each of the parallel circuits through corresponding first and second fluid flow paths to respective first and second spray outlets, filtering the fluid in each of the fluid flow paths; and compensating for an unexpected filter blockage in a first one of the fluid flow paths by directing a portion of fluid flow in a second one of the fluid flow paths to the first one of the flow paths to maintain constant flow at both of the spray outlets.
(25) It will be seen from the foregoing that the present invention is also directed to a method of compensating for filter blockage in one of multiple generally parallel fluidic circuits in a spray nozzle or the like. In the case of two fluidic circuits on a single substrate, the method includes directing the fluid flow in each of the circuits through corresponding first and second fluid flow paths incorporating corresponding fluid filters, and supplying filtered fluid in each of the first and second flow paths to corresponding first and second oscillation chambers via respective power nozzles to direct oscillating fluid to respective spray outlets. Compensating for filter blockage in a first one of the fluid flow paths comprises directing a portion of fluid flow in the second one of the fluid flow paths to the first one of the flow paths by way of a bypass lumen extending between the circuits downstream of filters in each of said flow streams. Similarly, compensating for filter blockage in the second one of the fluid flow paths comprises directing a portion of fluid flow in the first one of the fluid flow paths to the second one of the flow paths by way of the same bypass lumen extending between the circuits downstream of filters in each of said flow streams.
(26) Having described preferred embodiments of a new and improved method, it is believed that other modifications, variations and changes will be suggested to those skilled in the art in view of the teachings set forth herein. It is therefore to be understood that all such variations, modifications and changes are believed to fall within the scope of the present invention as set forth in the claims.