Cooling of a fluid with a refrigerant at triple point
11022347 · 2021-06-01
Assignee
Inventors
Cpc classification
F25B19/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/2507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/2513
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/1933
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B6/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/0272
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25B2309/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/1931
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B25/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/385
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B6/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A closed cooling system for cooling a fluid of an open fluid system including a first heat exchanger and a compressor facilitating circulation of a refrigerant in the closed cooling system, where the refrigerant facilitates providing a solid state cooling bank which is thermally coupled to the open fluid system thereby cooling fluid conducted through the open fluid system.
Claims
1. A closed cooling system for cooling a fluid of an open fluid system, the closed cooling system comprising: a first heat exchanger; a compressor configured to facilitate circulation of a refrigerant in the closed cooling system; and a solid state cooling bank facilitated by the refrigerant and which is thermally coupled to the open fluid system and thereby configured to cool fluid conducted through the open fluid system, wherein the open fluid system comprises an inlet and an outlet.
2. The closed cooling system according to claim 1, wherein the cooling bank comprises a phase shift of the refrigerant in the first heat exchanger.
3. The closed cooling system according to claim 1, wherein a temperature of the refrigerant at a pressure of a triple point of the refrigerant is below minus 20° C.
4. The closed cooling system according to claim 1, wherein the refrigerant is Carbon Dioxide.
5. The closed cooling system according to claim 1, wherein the fluid is hydrogen.
6. The closed cooling system according to claim 1, wherein the first heat exchanger comprises the refrigerant wherein the refrigerant is at least partly present within the first heat exchanger in a solid state and in a gaseous state, the closed cooling system further comprising: an injection valve controlled by a level indicator, the injection valve facilitating regulating the pressure within the first heat exchanger by allowing refrigerant in the liquid state to enter the first heat exchanger, the compressor controlled by a pressure indicator, the compressor facilitating regulating the pressure within the first heat exchanger by removing refrigerant in the gaseous state from the first heat exchanger, wherein the injection valve and the compressor facilitates ensuring the refrigerant is at least partly present in at least one of a liquid state, a solid state or a gaseous state, and a second heat exchanger facilitating phase shift of the refrigerant from the gaseous state removed from the first heat exchanger by the compressor to the liquid state ready for injection into the first heat exchanger via the injection valve, wherein the fluid to be cooled is introduced into the first heat exchanger comprised in at least one fluid conductor which is part of the open fluid system and separate from the closed cooling system.
7. The closed cooling system according to claim 6, wherein the fluid conductor is implemented in the first heat exchanger as a tube or plate.
8. The closed cooling system according to claim 6, wherein the closed cooling system further comprises a third heat exchanger precooling the fluid.
9. The closed cooling system according to claim 8, wherein the third heat exchanger is located at a height in the cooling system above the height of the first heat exchanger and the second heat exchanger.
10. The closed cooling system according to claim 8, wherein the cooling system further comprises a temperature dependent valve facilitating mixing the fluid from the third heat exchanger or from storage with fluid from the first heat exchanger to obtain a predefined temperature of the fluid at an outlet of the open fluid system.
11. The closed cooling system according to claim 1, wherein the closed cooling system is part of a fueling station.
12. The closed cooling system according to claim 1, wherein the solid state cooling bank of the cooling system provides cooling capacity to the cooling system so that the cooling system can comply with the cooling capacity needed at a peak requirement at a refueling of a vehicle.
13. The closed cooling system according to claim 1, wherein the flow of fluid through the open fluid system is terminated by a valve controlled by a controller if a temperature of the fluid conducted through the fluid conductor between the first heat exchanger and the outlet of the open fluid system drops below a predefined threshold value.
14. The closed cooling system according to claim 1, wherein the pressure of the first heat exchanger is regulated by the compressor on a basis of pressure measurements made within the closed cooling system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, a few exemplary embodiments of the invention are described with reference to the figures, of which
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7)
(8) At the triple point the refrigerant 3 is present in three phases namely the liquid 3a, the solid 3b and the gaseous 3c state. The preferred refrigerant 3 according to this invention is carbon dioxide the triple point of which is at minus 56.6° C. (Celsius) at 5.18 bar. This means by regulating the pressure of the vessel (according to this invention, the first heat exchanger 2) comprising the carbon dioxide the state of the carbon dioxide can be changed. This is a well-known property of any refrigerant 3 and is therefore know by the skilled person and will not be describe further in this document. Other refrigerants with appropriate triple point may be used as an alternative to carbon dioxide. Fluid such as hydrogen cooled by cooling banks made from such refrigerants may be temperature regulated e.g. by mixing with fluid directly from the fluid storage 13.
(9) As mentioned, the compressor 6 is regulating the pressure of the first heat exchanger 2 by sucking out carbon dioxide in the gaseous state 3c from the first heat exchanger 2. This reduces the pressure within the first heat exchanger 2 leading to a transformation of refrigerant in the liquid state 3a to refrigerant in the solid state 3b. The fact that the temperature of solid state carbon dioxide is lower that the liquid state carbon dioxide (below the triple point pressure) is used to create an energy storage in the form of solid state carbon dioxide 3b within the first heat exchanger 2. This energy storage is physically transformed into a block of carbon dioxide ice also referred to as dry ice or CO.sub.2 ice at the lower part of the first heat exchanger 2 when the energy storage is completed. A non-completed energy storage 3b′ is illustrate in
(10) As illustrated on
(11) The fluid conductor 9 both with in the heat exchangers and outside is preferably made of stainless steel of a tubular shape, but other in the art well known alternatives could also be used. The requirement to the total surface of the fluid conductor 9 in the heat exchanger 2 is defined from the temperature difference between the refrigerant (e.g. carbon dioxide of a temperature about minus 56° C.) and the fluid (e.g. hydrogen of a temperature about minus 10° C.). To avoid problems with pressure reduction in long fluid conductors 9 the required surface may be divided between several parallel fluid conductors 9 loops within the first heat exchanger 2 (note that only one loop is illustrated in the figures). Preferably the entire fluid conductor in the first heat exchanger 2 is below the surface of the part of the refrigerant which is in the liquid 3a or solid state 3b. This is advantageous in that this is leading to an optimized heat/cool exchange between the fluid in the fluid conductor and the refrigerant. However, having the refrigerant 3 in the solid state increases the risk of clocking and thereby blocking the flow of refrigerant in the cooling system. This risk should be compare to the described advantages which in situations may trump this risk.
(12) As indicated, as the pressure drops towards the pressure of the triple point the carbon dioxide the carbon dioxide in the first heat exchanger 2 gradually turns from liquid state 3a to solid state 3c via a slush-icy phase. Hence energy storage according to this invention should be understood as refrigerant 3 which is cooler than the fluid of the open fluid system 10 no matter the if the state of the refrigerant 3 is liquid 3a, solid 3b, gaseous 3c or changing from one of these states to the other.
(13) Therefore no matter the state of the carbon dioxide, carbon dioxide kept at a pressure close to its triple point will be able to exchange cold to a fluid comprised by an open fluid system 10 that enters the first heat exchanger 2 via the fluid conductor 9 (given of course that the fluid is above the temperature of the carbon dioxide).
(14) According to a preferred embodiment of this invention the pressure (and thereby temperature) of the refrigerant 3 is kept close to the triple point and therefore the refrigerant 3 is at least partly present within the first heat exchanger 2 in a liquid state 3a, in a solid state 3b and in a gaseous state 3c. This is especially true when the refrigerant 3 is warmer than a fluid of the open fluid system 10 which flows through the first heat exchanger 2 in the fluid conductor 9. With this said then the when the energy storage is completely build i.e. when all the liquid state refrigerant 3a is turned into solid state refrigerant 3b only two states of the refrigerant 3 is present in the first heat exchanger 2 i.e. solid 3b and gaseous 3c state.
(15)
(16) The measurement from the level indicator 5 may be supplied to a not illustrated data processor e.g. in the form a PLC (Programmable Logic Controller; PLC) or simple logic circuits including contactors. Inputs from other sensors such as the pressure indicator 7, flow indicators, etc. may also be used as input to the not illustrated data processor. Such data processor may than process the data and provide output signals compressor, valves, outlet 16 etc. Alternatively the sensors may be connected directly to the valve, compressor, heat exchanger, etc. they provide data for and thereby these are controlled autonomously i.e. not from a controller.
(17) The controller receives input form transducers or sensors relating to time, pressure, temperature, flow, etc. and processes these data to control the compressor, valves, pressure, temperature, flow, etc. Thereby ensuring an energy storage of solid state refrigerant capable of cooling the flow of e.g. hydrogen through the open fluid system to a desired end temperature of e.g. minus 33° C. to minus 40° C. (both included).
(18) The controller may control the compressor including starting and stopping the compressor cycles after a predetermined time. The predetermined time may be determined based on knowledge of how fast the solid state energy storage is build (either from experiments or calculations). The time of operation the compressor may not be the same as the time the compressor is not in operation.
(19) In the same way the predetermined level of ice in the first exchanger 2 may be determined e.g. based on knowledge of frequency of refueling and thereby needed cooling capacity or simply the desired size of the energy storage. A consideration is of the cost of building and maintain the size of the energy storage which should be balanced with the requirements of cooling the fluid of the open fluid system such as frequency of refueling.
(20) The controller may be connected to an external data processor via a data network facilitating remotely change, operation and control of the cooling system. In the situation the cooling system is part of a hydrogen refueling station, the controller of the cooling system and the refueling station may be the same and may be controlled remotely.
(21) Refrigerant 3 in the liquid state 3a can then be supplied to the first heat exchanger 2 from third heat exchanger 8. In a preferred embodiment the refrigerant 3 simply flows by means of gravity force from the third heat exchanger 8 to the first heat exchanger 2 due to physical location of the heat exchangers 2, 8.
(22) Further the pressure regulating means includes a pressure indicator 7 measuring pressure within the first heat exchanger 2 or at the conductor connecting the first heat exchanger 2 with the compressor 6. When this pressure is above the triple point of the refrigerant 3 liquid state refrigerant 3a is present and the compressor 6 should be started to lower the pressure and thereby facilitate phase shift back to solid state refrigerant 3b. The pressure indicator could be any conventional manometer/pressure gangue suitable for operating at pressures around the triple point of the chosen refrigerant 3.
(23)
(24) It is advantageous to pre-cool the fluid of the open fluid system 10 in the second heat exchanger 12 in that the second heat exchanger 12 is cheap to operate compare to the first heat exchanger 2. The third heat exchanger 8 may determine the precooling factor of the second cooling system 12 but a good compromise between expenses in the cooling system is to pre-cool the fluid to a temperature of minus 10° C. to minus 15° C. Then the first heat exchanger 2 is cooling the fluid from this temperature to the desired end temperature of the fluid. The second heat exchanger 12 may be bypassed so that fluid directly from the fluid storage 13 is mixed with fluid cooled by the first heat exchanger 2 e.g. if the fluid out of the first heat exchanger 2 is colder that around minus 40° C. as would most likely be the case if carbon dioxide is used as refrigerant.
(25) In the situation where the energy storage is complete i.e. all liquid refrigerant 3a in the first heat exchanger 2 has changed phase to solid state 3b, the fluid conducted in fluid conductors 9 will be cooled down to around minus 56.6° C. which is lower than the desired end temperature of the fluid. Therefore to obtain a desired end temperature of the fluid a temperature regulating valve 14 (or pulse controlled on-off valve) is inserted between the fluid output of the first 2 and second heat exchangers 12. By adjusting this temperature regulating valve mixing the minus 10° C. to minus 15° C. fluid with the colder than minus 40° C. it is possible to obtain a desired end temperature of the fluid. The desired end temperature of the fluid e.g. hydrogen supplied to a vehicle is between minus 33° C. and minus 40° C.
(26) Third heat exchanger 8 is used to condense the gaseous state refrigerant 3c removed from the first heat exchanger 2 by the compressor 6 and/or from the second heat exchanger 12. As mentioned the now liquid state refrigerant 3a can now be provided to the first heat exchanger 2 via the injection valve 4. Further the liquid state refrigerant 3a is returned to the second heat exchanger 12. The third heat exchanger 8 could be part of any type of conventional cooling systems which therefore is not explained in further details.
(27) According to an embodiment of the invention the third heat exchanger 8 is located (physical) above the first 2 and second 12 heat exchanger this is advantageous in that gravity is sufficient to lead liquid form refrigerant 3a from the third heat exchanger 8 to the first 2 (if the injection valve 5) is open and to the second heat exchanger 12.
(28)
(29) The closed cooing system 1 according to the present invention at least comprises the first heat exchanger 2, the compressor 6 and the third heat exchanger 8. In addition the closed cooling system 1 may comprise pressure indicator 7, level indicator 5, additional valves 15a, inlets 15b, injection valve 4, second heat exchanger 12 and temperature regulating valve 14 and other components necessary for the normal operation of a cooling system. Further, the closed cooling system 1 may include a valve 22 controlling the pressure between the first heat exchanger 2 and the second heat exchanger 12. This pressure regulating valve 22 facilitates a stabilization of the closed cooling system 1 e.g. in situations where the load is high on the second heat exchanger 12, then the solid state cooling bank 3b′ of the first heat exchanger 2 may then serve as an overload protection of the second heat exchanger 12 and thereby a protection mechanism of the closed cooling system as such. This is advantageous in that in this way the cooling system may actually continue cooling fluid of the open fluid system 10 in situation with no power to the closed cooling system 1.
(30) In addition to the components of the closed cooling system 1,
(31) The fluid storage 13 comprising an amount of fluid which is preferably hydrogen in the gaseous state, but could in principle be any kind of fluid in either gaseous or liquid state. Such fluids would then be dictated by the application in which they are used.
(32) As mentioned above fluid from the fluid storage 13 is pre-cooled by the second heat exchanger 12 before it is further cooled by the first heat exchanger and if necessary the output of the first 2 and second heat exchangers 12 is mixed to reach a desired temperature at the outlet 16 of the open fluid system 10. The preferred temperature at the outlet 16 is between minus 33° C. and minus 40° C. (both included) in order to be able to use conventional components/materials. Below minus 40° C. there is a risk the conventional components/materials may change behavior or properties.
(33) An example of a more specific output temperature range could be between minus 30° C. and minus 40° C. and if the fluid is hydrogen and supplied to a vehicle 11 a preferred temperature could be minus 37° C. According to an embodiment of the invention the temperature of the fluid such as hydrogen in the fluid storage 13 is the same as the ambient temperature of the fluid storage 13. In case the fluid storage 13 is isolated then the fluid inside could be stored at a temperature below its ambient temperature. However this is not preferred in that this will require energy used to keep the stored fluid cold between refueling of vehicles 11 due to radiation from the fluid which is inevitably no matter the amount of insulation. Therefore it is preferred to provide an energy storage of the refrigerant 3 instead of storing the fluid at the temperature desired at the outlet 16.
(34)
(35) The coolant could be any compound suitable for cooling the fluid of the open fluid system 10 even the same compound as the refrigerant 3 i.e. the refrigerant may also be referred to as a compound. Hence a water and salt or water and glycose solvents may be used as coolant 20. But any chemical combination suitable for obtaining a desired temperature of the coolant when solidifying and thereby turning into the solid state cooling bank 3b′ could be used.
(36) In using a solvent including water a change in volume happens when turning the coolant from its liquid state to its solid state. Therefore it is advantageous if the cooling bank enclosure 21 is not completely filled with coolant to leave room for this change in volume. This drawback may in some situations be overcome by the possibility of designing a coolant with an exact defined phase shift temperature from liquid to solid and thereby temperature of the solid state cooling bank 3b′.
(37) It should be mentioned that the solid state cooling bank 3b′ of the cooling bank enclosure 21 also may be provide by a simple heat exchanger i.e. a cooling system different from the cooling system of
(38) However in most cases the cooling system 1 illustrated in
(39)
(40) Therefore
(41)
(42) The time T6 between refueling is preferably used to prepare the energy storage in the first heat exchanger 2 for the next refueling. Preferably this is done by regulating the pressure in the first heat exchanger 2 and thereby provides a phase shift from liquid refrigerant 3a to solid refrigerant 3c and thereby providing or building an energy storage of cooling capacity within the first heat exchanger 2. This is preferably done by starting the compressor 6 either when a first refueling is terminated (stop of flow in fluid conductor 9 is measured, when increase of pressure or decrease of temperature in the first heat exchanger 2 is measured. The latter pressure and temperature change indicates that all of the refrigerant 3 of the first heat exchanger 2 is back in the liquid state 3a (the energy storage 3b′ is not present any more i.e. all stored cooling capacity of the energy storage is radiated to the flow of hydrogen in the fluid conductor 9 in the first heat exchanger 2) and therefore it is time to build up the energy storage of solid refrigerant 3b again. It should be mentioned that the load on the third heat exchanger 8 may also have influence on the start of the compressor e.g. in a situation where the second heat exchanger provides large quantities of refrigerant in the gaseous state.
(43) From the curve illustrated on
(44) In an embodiment, the cooling compressor capacity of the present invention may not comply with requirement e.g. from SAE j2601 to cool the flow of hydrogen for refueling of a vehicle without having the energy storage. Hence the capacity of the cooling system may not be enough to cool the hydrogen down the a temperature of below minus 33° C. at the peaks T1 and T4 if the hydrogen flows through the first heat exchanger in the situation where the energy storage is not built sufficiently.
(45) The cooling system of the present invention is utilizing the time just before and after the actual refueling (flow of hydrogen in the open fluid system) to build up the solid state energy storage in preparation of the successive refueling.
(46)
(47) The fueling station comprise an open fluid system 10 as described above comprising a hydrogen storage 13 which via hydrogen conductors 9 is in fluid connection with an outlet 16 of the open fluid system 10. The open fluid system 10 is open in that fluid is allowed to exit the open fluid system 10 in contrast to the closed cooling system 1 in which the refrigerant is not allowed to exit. Between the hydrogen storage 13 and the outlet 16 the hydrogen conductor 9 may pass through a first 2 and/or a second 12 heat exchanger and a fluid/hydrogen dispenser 18.
(48) The purpose of the hydrogen dispenser 18 may include to measure or at least to display to the person refueling a vehicle 11 the amount of hydrogen used and e.g. also the costs of the used hydrogen.
(49) The outlet 16 is preferably in the form of a nozzle which fits an opening to the hydrogen storage of the vehicle 11 and thereby facilitates flow of hydrogen from the fueling station 17 to the vehicle 11. The nozzle as other parts of a hydrogen fueling station 17 preferably complies with the SAE-J 2600 standard.
(50) From
(51) Further, the cooling system 1 is mentioned above in relation to cooling fluids for driving motors of vehicles, but the cooling system 1 could also be used in other applications.
(52)
(53) The hydrogen fueling station 17 preferably comprising a closed cooling system 1 and an open fluid system 10 as describe throughout the document.
(54) Generally in closed cooling systems it is not appreciated to produce refrigerant in the solid state and therefore the compressor is operating the in a way making sure that the pressure in the heat exchanger stays above the level where solid refrigerant is created. Typically the cooling system is matched with the cooling requirement from the medium to be cooled so that the flow of such medium exchange heat to the refrigerant in at a rate requiring the compressor to run continuously.
(55) In systems for fueling for a fluid to a vehicle such cooling system is not very appropriate in that e.g. during night time there may pass long time between refueling and thereby the need of cooling capacity is not continuously. In fact as described above a fueling requires a large peak cooling capacity which most of the time i.e. when no vehicle is being refueled is being unexploited.
(56) Further, the reason for avoiding producing refrigerant in a solid state is that there is a risk that this solid state refrigerant is being sucked out of the heat exchanger and to the compressor. If this happens this may have damaging consequences for the compressor. This risk is a drawback by using a cooling system having an energy storage made of refrigerant in the solid state and should be compared to the advantages of such system which in situations may trump this risk. The advantages of the cooling system 1 described in this document is at least that it manage to comply with high peak cooling requirements also requirements exceeding its cooling capacity (thereby reducing size and cost) e.g. in relation to refueling a vehicle 11 with hydrogen, it allows discontinued operation of the compressor 6 and thereby varying energy prices may be exploited to operate the compressor 6 when energy prices is low, the physical size and energy consumption of the cooling system is reduced compared to know cooling systems having the same cooling capacity and lifetime e.g. of compressor 6 is increased in that it does not have to start and stop as often as compressors of known cooling systems.
(57) It should be mentioned that the cooling system and open fluid system may require data processing units for operating optimal. By data processing units is understood e.g. microprocessors or logic circuits which by inputs from the fueling station is able to produce outputs for controlling the filing station. This includes controlling the production of solid state refrigerant, operation of compressor, outlet, dispenser, flow, storage, heat exchangers, etc. The fact that no data processor are illustrated should not indicate that such are not necessary for the fueling station, cooling system and/or the open fluid system to operate.
(58) In addition different measuring equipment could also be needed e.g. for measuring temperature, pressure, leakage, etc.
(59) Finally it should be mentioned that the triple point properties such as pressure and temperature of the refrigerant 3 may deviate a bit from the theoretical values in the physical fueling station 17. This would mainly be due to thermal inertia in stored in conductors, heat exchangers, etc. but the overall principals of the present invention does still apply.