Aircraft propulsion assembly equipped with a main fan and with at least one offset fan
11015521 · 2021-05-25
Assignee
Inventors
- Augustin Marc Michel Curlier (Moissy Cramayel, FR)
- Adrien Pierre Jean Pertat (Moissy Cramayel, FR)
- Pierre-Alain Jean Philippe Reigner (Moissy Cramayel, FR)
- Laurent Soulat (Moissy Cramayel, FR)
- Kevin Morgane Lemarchand (Moissy Cramayel, FR)
- Tewfik Boudebiza (Moissy Cramayel, FR)
- Gilles Alain Charier (Moissy Cramayel, FR)
- Nathalie Nowakowski (Moissy Cramayel, FR)
Cpc classification
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D35/04
PERFORMING OPERATIONS; TRANSPORTING
F02K3/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D35/04
PERFORMING OPERATIONS; TRANSPORTING
F02K3/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An aircraft propulsion assembly comprising at least a main turbine mounted along a longitudinal axis, at least one main fan arranged upstream of the main turbine along the longitudinal axis and driven in rotation by the said main turbine, the said main fan being ducted by a main fan casing, an auxiliary turbine mounted along the longitudinal axis, the auxiliary turbine being independent of the main turbine, an auxiliary fan of axis offset with respect to the longitudinal axis and driven by the auxiliary turbine, the auxiliary fan being ducted by an auxiliary fan casing, the main casing being separate and distinct from the auxiliary casing so as respectively to generate a main secondary flow and an auxiliary secondary flow which remain independent of one another until they are discharged into the atmosphere.
Claims
1. An aircraft propulsion assembly comprising: at least one main turbine mounted along a longitudinal axis; at least one auxiliary turbine mounted along the longitudinal axis, wherein the auxiliary turbine is independent of the main turbine; at least one auxiliary fan having an offset axis with respect to the longitudinal axis and driven by the auxiliary turbine, the auxiliary fan being streamlined by an auxiliary fan casing, wherein at least one main fan is positioned upstream of the main turbine along the longitudinal axis and rotatably driven by said main turbine, said main fan being streamlined by a main fan casing, wherein the main casing is separate and distinct from the auxiliary casing in such a way as to generate an independent main secondary flow and an independent auxiliary secondary flow respectively until they are discharged into the atmosphere.
2. The assembly according to claim 1, wherein the auxiliary turbine comprises a free power turbine which is driven by a gas generator comprising the main turbine and rotatably driving the auxiliary fan.
3. The assembly according to claim 1, comprising two auxiliary fans which are driven by the auxiliary turbine.
4. The assembly according to claim 1, comprising a first power transmission system which is connected to the auxiliary fan and a second power transmission system which is connected to the first power transmission system, wherein the second power transmission system is arranged: downstream of the auxiliary turbine between the auxiliary turbine and the auxiliary fan, or upstream of the auxiliary turbine between the auxiliary fan and the main fan.
5. The assembly according to claim 4, wherein the first and/or second power transmission system comprises a differential gear system.
6. The assembly according to claim 4, wherein the first and/or second power transmission system comprises a speed reduction unit, wherein the speed reduction unit is an epicyclical gear mechanism.
7. The assembly according to claim 1, wherein the first and/or second power transmission system comprises two constant velocity joints in series with a slide link.
8. The assembly according to claim 2, wherein the main fan and the gas generator form a turbomachine, the turbomachine being designed to be fixed under an aircraft wing and the auxiliary fan being designed to be fixed on the wing, wherein the axes of the turbomachine and the auxiliary fan are located in the same vertical plane.
9. The assembly according to claim 8, wherein the turbomachine is a multi-flow turbojet or a turboprop.
10. The assembly according to claim 8, wherein the turbomachine and the auxiliary fan are mounted on the wing by means of a pylon.
11. The assembly according to claim 1, comprising a gas generator comprising the main turbine, the main fan driving a primary flow circulating in a primary channel which passes through the gas generator and the main secondary flow in the main fan casing around the gas generator.
12. An aircraft comprising a fuselage, two wings on either side of the fuselage, and at least two propulsion assemblies according to claim 1, each propulsion assembly comprising a turbomachine and a fan, one of the turbomachine and the fan being fixed under the wing and the other being fixed on the wing, wherein the axes of the turbomachine and the axes of the fan are in the same vertical plane.
Description
DESCRIPTION OF THE FIGURES
(1) Other features and advantages will emerge from the following description of embodiments of the invention in a non-limiting manner with reference to the appended drawings in which
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION OF AN EMBODIMENT OF THE INVENTION
(13)
(14) The turbojet 40 comprises a “main” fan 8 upstream of the gas generator 30. The main fan 8 is streamlined by a main fan casing 51C illustrated more precisely in
(15) The main fan 8 compresses the air entering the propulsion assembly 1 which is divided into a primary flow circulating through a primary channel which passes through the gas generator 30 and a main secondary flow circulating through a secondary channel around the gas generator 30. The secondary channel is formed by the casing 51C and a casing housing the gas generator 30.
(16) The secondary channel downstream of the main fan 8 is short according to this embodiment. The secondary flow FS8 of the main fan and the primary flow FP, the latter forming the gases produced by the combustion chamber, are separated; the two flows are discharged into the atmosphere through distinct, concentric exhaust nozzles which are not shown. The turbojet 40 could, however, be a mixed-flow turbojet, the two flows being mixed upstream of the gas exhaust nozzle.
(17) A free power turbine 7, also known as the auxiliary turbine, is also mounted downstream of the LP turbine 6. The free power turbine 7 is rotatably driven by the primary flow gases of the gas generator 30 independently of the LP and HP bodies. This free power turbine 7 is formed integrally with a power shaft 13 which is coaxial with the longitudinal axis XX and rotatably drives it.
(18) The propulsion assembly 1 comprises a propeller according to the invention. According to the embodiment shown, this is another “auxiliary” fan 9 which is mounted along an axis XY which is offset with respect to the longitudinal axis XX. The term “offset” means that the axes XX and XY are not coaxial. The auxiliary fan 9 has an auxiliary fan casing 91, as can be seen in
(19) In particular, the rotor of the fan is rotatably driven by an intermediate shaft 10. This is composed of two parts in this example; a lower part 10i and an upper part 10s. The two parts are connected to each other by means of a suitable coupling 10a. This coupling enables the easy dismantling of the two parts of the intermediate shaft. It also makes it possible to ensure the transmission of movement in the event of non-alignment resulting from deformations in the structure which are likely to occur during flight. The rotor can of course be driven by a one-piece intermediate shaft 10.
(20) The upper part 10s of the intermediate shaft 10 is rotatably driven via the output shaft 13 of the free power turbine 7 by means of a first power transmission system 11. Advantageously, but in a non-limiting manner, this first power transmission system 11 comprises a conical counter-gear 11sc which meshes with the drive shaft 92a of the fan 9. At the other end, the lower part 10i cooperates with a second power transmission system 12. Advantageously, but in a non-limiting manner, the second power transmission system 12 comprises a conical gear 12ic which meshes with the shaft 13 of the free power turbine. The lower part 10i of the intermediate shaft 10 is rotatably driven by the shaft 13. The meshing of bevel gears makes it possible to simplify the integration of the different modules. The angular gearbox inside the auxiliary fan enables speed transformations between input shafts and output shafts with a gear ratio of between 0.5 and 1.5.
(21) The turbomachine formed by the turbojet 40 provides part of the thrust on the aircraft by means of the entire primary and secondary flow that is produced. The main secondary flow FS8 is generated by the main fan 8 and the auxiliary secondary flow FS9 is generated by the auxiliary fan 9. It is understood that the flow from all the fans, main and auxiliary, form the secondary flow. The bypass ratio is, in this case, the ratio of the secondary flow (main secondary flow and auxiliary secondary flow) passing through the fans to the primary flow passing through the gas generator. The free power turbine 7 rotatably drives the rotor of the fan 9 via the intermediate shaft 10 and the first and second power transmission systems 11, 12.
(22) This propulsion assembly 1 is shown mounted on the aerofoil 20 of an aircraft with the auxiliary fan 9 above the wing 20 and the main fan 8 below the wing 20. The assembly comprises a turbojet which is suspended on a pylon under the wing towards the front with respect to the leading edge of the wing. The auxiliary fan 9 is of course mounted on the wing by means of a pylon 21 or any other equivalent structure forming a support for the fan on the wing 20. The auxiliary fan 9 may stand out above the wing or may be flush with the wing depending on the desired aerodynamic conditions. According to this depiction, the plane of rotation of the auxiliary fan 9 is upstream of the leading edge of the wing 20.
(23) With respect to a prior art arrangement where the offset auxiliary fan is to be at the same axial level as the main fan 8 of the turbojet 40, the centre of gravity CG of the propulsion assembly is offset downstream because the offset auxiliary fan 9 is downstream with respect to the main fan 8. This positioning is favourable in terms of flight stability.
(24) The axes of the turbojet 40 and the auxiliary fan 9 are advantageously in the same vertical plane which is favourable in terms of stability during flight because the thrust forces are in the same vertical plane. It is thereby noted that the bypass ratio is increased with respect to that of the turbojet but without the ground clearance being affected.
(25) Another advantage of the solution is that the propulsion assembly comprises thrust reversal means. These thrust reversal means comprise thrust reverser doors as shown in
(26) It is still possible to arrange the thrust reverser doors on the auxiliary fan 9. With reference to
(27) According to an alternative embodiment which is not shown, the first power transmission system 11 further comprises a link comprising first and second constant velocity joints which are finger ball-type joints connected by a slide link. The first joint is connected to the intermediate shaft while the second joint is connected to the fan rotor. This combination makes it possible to make up for the angular displacements between the axial and radial displacements of the intermediate shaft.
(28) Advantageously, but in a non-limiting manner, the joint(s) may be a Rzeppa joint. Such a joint comprises a drive shaft and a driven shaft; a bowl is formed integrally with one axis and a nut is formed integrally with the other axis with balls interposed. These elements are arranged in such a way as to allow the driven shaft to be driven at the same speed of rotation as the input shaft while at the same time acknowledging an angular misalignment between them.
(29) Advantageously, but in a non-limiting manner, the joint(s) may be a known sliding VL joint. This joint comprises a drive shaft and a driven shaft. Balls retained in a cage can be moved within outer and inner crossed grooves respectively. The grooves enable axial displacement of one axis with respect to the other while at the same time ensuring torque transmission. The second joint may also be a Rzeppa joint. The connection between the two joints is therefore a sliding connection, for example by means of sliding splines.
(30) According to an alternative embodiment, the connecting shaft between the main fan and the auxiliary fan module may be inclined at an angle of between −45° and +45° with respect to the axes of the drive and driven members. This configuration makes it possible to vary the axial position of the auxiliary fan module with respect to the main fan and the gas generator.
(31) According to yet another alternative embodiment, the first power transmission system 11 may comprise a differential gear system.
(32) According to yet another alternative embodiment of the invention, the first power transmission system 11 may comprise a speed reduction unit. In particular, the auxiliary fan 9 is driven by its fan shaft which in turn is driven by means of a speed reduction unit which is supported by the shaft 10. The reduction unit preferably has an epicyclical gear train having a side gear, a ring gear and planet gears. The planet gears are supported by a fixed frame, attached to the casing of the propulsion assembly. The wheels forming the planet gears mesh, on the one hand on the teeth of the planet wheel and, on the other hand on the teeth of the ring gear. The side gear meshes with the set of planet gears, the number of which depends on the size of the reduction unit, the reduction ratio and the input torque.
(33) According to one embodiment, these planet gears have double herringbone helical toothing. In this case, the translational degree of freedom on the axis of the fan between the various components of the reduction unit is blocked. The axial translational degree of freedom between each component is restored, such that significant internal stresses are not experienced during the axial expansion of the environment under thermal load. For example, it is possible for this purpose to use planet gear guidance by sliding bearings without an axial stop and a fan rotor/ring gear connection made with the aid of a spline which is not axially blocked and therefore slides on the axis of the fan.
(34) These planet gears are spur gears according to another embodiment. The axial translational degree of freedom is maintained between the side gear/planet gears and planet gears/ring gear. In this case, it is not necessary to use sliding splines and it is possible to favour, for example, the use of spherical roller bearings to guide the planet gears.
(35) The shaft element of the fan 9 is engaged, at the input of the reduction unit, with the side gear and, at the output, the fan shaft is driven by the ring gear with which it is formed integrally. The shafts positioned along the axis XY, supported by sets of ball or roller bearings with the fixed structure of the propulsion assembly, are in this case coaxial in the direction XY which is parallel and offset with respect to the direction XY of the shaft 13.
(36) The reduction unit may be a planar or spherical reduction unit.
(37) It is understood that these alternative embodiments of the first power transmission system 11 can be applied to the second power transmission system 12.
(38)
(39) The main fan 8 is also driven by the turbine 6 by means of a second power transmission system 12.
(40) The first power transmission system 11 and the second power transmission system 12 are similar to those presented in the first embodiment illustrated in
(41) According to a variant of the previous embodiment illustrated in
(42)
(43) An auxiliary fan 9 is also positioned along an axis XY which is offset with respect to the longitudinal axis XX of the gas generator. The auxiliary fan 9 is driven by the LP shaft of the LP turbine via the first transmission system 11. The second power transmission system 12 is arranged between the LP compressor 2 and the main fan rotor 8. The intermediate shaft 10 mechanically connects the first power transmission system 11 and the second power transmission system 12.
(44) The first and/or second power transmission system(s) is/are similar to the one/those presented in the first embodiment. The first and second transmission systems 11, 12 make it possible to make an angular gearbox and possibly reduce the speed or achieve a torque distribution across several outputs. These first and second power transmission systems are arranged upstream of a plane which is perpendicular to the axis XX and upstream of the gas generator. The auxiliary fan is positioned upstream of this plane as well. The air inputs of the main and auxiliary fans are arranged substantially in the same plane perpendicular to the axis XX.
(45) According to a variant of this previous embodiment illustrated in
(46) According to another embodiment illustrated in
(47) The first and/or second power transmission systems are similar to those presented in the first embodiment. The first and second transmission systems 11, 12 make it possible to make an angular gearbox and possibly reduce the speed or achieve a torque distribution across several outputs. The first and second power transmission systems are arranged upstream of a plane which is perpendicular to the axis XX and upstream of the gas generator. The auxiliary fans are positioned upstream of this plane as well.
(48) According to a variant of the previous embodiment illustrated in
(49)
(50) The first and/or second power transmission systems are similar to those presented in the first embodiment. The first and second transmission systems 11, 12 make it possible to make an angular gearbox and possibly reduce the speed or achieve a torque distribution across several outputs. The first and second power transmission systems are arranged upstream of a plane which is perpendicular to the axis XX and upstream of the gas generator. The auxiliary fans are positioned upstream of this plane as well.
(51) According to a variant of this previous embodiment illustrated in
(52) These different configurations therefore make it possible to simplify the design of a distributed propulsion assembly while maintaining a known architecture onto which at least one additional fan module is integrated. The exhaust stream of the generator is covered by the exhaust stream of the main fan; the reduced speed delta between the two exhaust streams makes it possible to reduce the shearing effect of the air layers and significantly reduce the perceived jet noise. This configuration also conforms to the current and future aviation noise standards.
(53) The invention is not limited to these embodiments. The turbomachine could be a propellant with a propeller instead of the fan 8 or the fan 9 may be replaced by a propeller.
(54) Alternatively, the turbomachine may be arranged on the wing whereas the fan 9 is under the wing. The elements are the same as those in the embodiment of
(55) It is also understood that the auxiliary fan and the main fan may be positioned in a horizontal plane rather than a vertical one.