Coupler between a coaxial connector and a coaxial cable
11018443 · 2021-05-25
Assignee
Inventors
Cpc classification
H01R9/0518
ELECTRICITY
H01R9/0524
ELECTRICITY
International classification
H01R4/00
ELECTRICITY
Abstract
A coupler (100; 100′) between a first coaxial connector and a coaxial cable (10) has a first coaxial connector with an inner conductor (2), at least one hollow cylindrical insulator part (27; 271, 272) and a hollow cylindrical outer conductor (1) and a first spring sleeve (9) for accommodating an outer conductor (11) of the coaxial cable (10), which spring sleeve is connected to the outer conductor (1) of the first coaxial connector. In addition, the coupler (100; 100′) in accordance with the invention has a locking device, which is axially movable relative to a longitudinal axis of the first coaxial connector and is supported on a conically realized outer surface (20) at a distal end of the first spring sleeve (9). The outer conductor (1) of the first coaxial connector is connected to the locking device via a bayonet connection.
Claims
1. An electrical connector, comprising: an outer conductor; an inner conductor coaxial to said outer conductor; a locking device movably arranged on said outer conductor; and a stop mounted to said outer conductor, wherein a contact portion of said outer conductor is resiliently compressible in a radially inward direction, said stop limits a motion of said locking device in an axial direction relative to said outer conductor, said locking device, in a fully engaged state of said locking device and said stop, precisely defines a distance between said stop and a contact point of said locking device and said outer conductor, and an axial position of said locking device relative to said outer conductor definitively defines a diameter of said contact portion at a free end of said contact portion.
2. The electrical connector of claim 1, wherein: said motion of said locking device in said axial direction relative to said outer conductor alters an amount of compression of said contact portion in said radially inward direction.
3. The electrical connector of claim 1, wherein: said contact portion comprises a tapered outer surface, and said locking device abuts said tapered outer surface.
4. The electrical connector of claim 3, wherein: said tapered outer surface decreases in diameter with decreasing distance to said free end.
5. The electrical connector of claim 1, wherein: said contact portion defines a generally tubular hollow that receives a coaxial cable such that said contact portion presses an outer conductor of said coaxial cable directly against a component of said coaxial cable radially inward of said outer conductor.
6. The electrical connector of claim 1, wherein: said locking device is engageable to said stop in a manner that inhibits motion of said locking device relative to said outer conductor in said axial direction and that inhibits motion of said locking device relative to said outer conductor in a direction opposite said axial direction.
7. The electrical connector of claim 1, wherein: said locking device forms a first portion of a bayonet connection, and said stop forms a second portion of said bayonet connection that engages said first portion.
8. An electrical connector, comprising: an outer conductor; an inner conductor coaxial to said outer conductor; a locking device; and a stop, wherein a contact portion of said outer conductor is resiliently compressible in a radially inward direction, said locking device comprises an engagement portion and a clamping portion adjustably positionable relative to said engagement portion, said engagement portion engages said stop such that said stop limits a motion of said locking device in an axial direction relative to said outer conductor, and a position of said clamping portion relative to said outer conductor definitively defines a diameter of said contact portion at a free end of said contact portion.
9. The electrical connector of claim 8, wherein: a position of said clamping portion relative to said engagement portion is manually adjustable.
10. The electrical connector of claim 8, wherein: said locking device comprises an intermediate portion that interconnects said engagement portion and said clamping portion, said clamping portion threadingly engages said intermediate portion.
11. The electrical connector of claim 8, comprising: a counter-nut that inhibits rotation of a thread of said clamping portion relative to a thread of said intermediate portion.
12. The electrical connector of claim 8, wherein: said contact portion comprises a tapered outer surface, and said clamping portion abuts said tapered outer surface.
13. The electrical connector of claim 8, wherein: said tapered outer surface decreases in diameter with decreasing distance to said free end.
14. The electrical connector of claim 8, wherein: said contact portion defines a generally tubular hollow.
15. The electrical connector of claim 8, wherein: said engagement portion forms a first portion of a bayonet connection, and said stop forms a second portion of said bayonet connection that engages said first portion.
16. The electrical connector of claim 15, wherein: said stop is generally peg-shaped, and said engagement portion comprises an elongate opening that engages said stop.
17. An electrical connector, comprising: an outer conductor; an inner conductor coaxial to said outer conductor; a locking device; and a stop, wherein a contact portion of said outer conductor is resiliently compressible in a radially inward direction, said locking device comprises an engagement portion, a clamping portion and an intermediate portion that interconnects said engagement portion and said clamping portion, said engagement portion engages said stop such that said stop limits a motion of said locking device in an axial direction relative to said outer conductor, a position of said clamping portion relative to said outer conductor definitively defines a diameter of said contact portion at a free end of said contact portion, said intermediate portion engages said outer conductor in a manner than inhibits rotation of said intermediate portion relative to said outer conductor, said engagement portion is rotatable relative to said intermediate portion.
18. The electrical connector of claim 17, wherein: a position of said clamping portion relative to said engagement portion is manually adjustable.
19. The electrical connector of claim 17, wherein: said clamping portion threadingly engages said intermediate portion.
20. The electrical connector of claim 19, comprising: a counter-nut that inhibits rotation of a thread of said clamping portion relative to a thread of said intermediate portion.
21. The electrical connector of claim 17, comprising: said engagement portion forms a first portion of a bayonet connection, and said stop forms a second portion of said bayonet connection that engages said first portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The coupler in accordance with the invention is explained in detail in the following, with its embodiments and variants, on the basis of the drawing. The figures of the drawing show:
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DETAILED DESCRIPTION OF THE INVENTION
(8) The first embodiment 100 of the coupler in accordance with the invention is described in detail in the following on the basis of
(9) The coupler 100 has a first coaxial connector, which is constructed according to a coaxial plug-and-socket connector standard suitable for high-frequency signals, for example according to the Threaded Neill-Concelman (TNC) standard.
(10) This first coaxial connector comprises a substantially hollow cylindrical outer conductor 1, an inner conductor 2, which is arranged so as to be coaxial with the outer conductor 1 and which is substantially cylindrical, and at least one insulator part 3.sub.1 and 3.sub.2, which adjoins, respectively, the inner cylindrical surface of the outer conductor 1 and the outer cylindrical surface of the inner conductor 2, and which is substantially in the form of a hollow cylinder.
(11) Instead of two insulator parts 3.sub.1 and 3.sub.2, there may also be provided a single insulator part, which fills the entire space between the inner cylindrical surface of the outer conductor 1 and the outer cylindrical surface of the inner conductor 2, or a greater number of insulator parts, which fill the space between an axially extending inner cylindrical surface of the outer conductor 1 and an axially extending outer cylindrical surface of the inner conductor 2.
(12) As shown by
(13) As explained in greater detail further below, the outer conductor 1 of the first coaxial connector has, at its first axial end 4, a hollow cylindrical groove 6, into which a corresponding cylindrical sleeve of the outer conductor belonging to the second coaxial connector is inserted in a force-fitting manner when the coaxial plug-and-socket connector is in the connected state. The inner conductor 2 of the first coaxial connector is realized, at the first axial end 4 of the first coaxial connector, as a spring sleeve 7, which in the following is referred to as a third spring sleeve 7, and accommodates a substantially cylindrical inner conductor of the second coaxial connector in a force-fitting and/or form-fitting manner.
(14) A spring sleeve is understood to mean a substantially sleeve-type body that, at its distal end, has a plurality of slots that each extend in the longitudinal axial direction and are mutually spaced apart in respectively equidistant angular segments. A spring shackle is realized between each two adjacent slots. Each spring shackle may optionally have, at its end, an extension that is directed radially inward or outward and that serves as a contact element.
(15) A spring sleeve 9, referred to as a first spring sleeve, is press-fitted on the inner cylindrical surface at the second axial end 8 of the outer conductor 1, and thus connected in a force-fitting manner to the first coaxial connector. For the purpose of axially fixing the first spring sleeve 9 in the outer conductor 1 of the first coaxial connector, the first spring sleeve 9 preferably has a radially outwardly directed extension that comes against the end face at the second end 8 of the first coaxial connector.
(16) This first spring sleeve 9 accommodates the coaxial cable 10 to be measured, and establishes an electrical connection between the outer conductor 1 of the first coaxial connector and the shielding of the coaxial cable 10 serving as an outer conductor 11 of the coaxial cable 10.
(17) For this purpose, the coaxial cable 10 to be measured is freed from its cable sheath, at its end, over a sufficient length, such that the shielding serving as an outer conductor 11 of the coaxial cable 10 is exposed over this sufficient length. The mechanical connection and the electrical contacting between the first spring sleeve 9 and the shielding, serving as the outer conductor 11 of the coaxial cable 10, are effected in that the coaxial cable 10 is inserted into the first spring sleeve 9 until the end face of the exposed shielding, serving as an outer conductor 11 of the coaxial cable 10, comes axially against a radially inwardly directed ridge 12 of the first spring sleeve 9. A portion of spring sleeve 9 that contacts the exposed shielding of the coaxial cable 10 may be designated a contact portion.
(18) The radially inwardly directed ridge 12 is positioned axially within the first spring sleeve 9 in such a manner that a sufficient region of the shielding, serving as an outer conductor 11 of the coaxial cable 10, bears against the inner cylindrical surface of the first spring sleeve 9. It is thereby ensured that the transfer impedance between the shielding, serving as an outer conductor 11 of the coaxial cable 10, and the first spring sleeve 9 of the coupler 100 is within a suitable value range. The ridge 12 is additionally positioned axially within the first spring sleeve 9 in such a manner that there is a sufficient distance between the ridge 12 of the first spring sleeve 9 and the second end, configured as a second spring sleeve 15, of the inner conductor 2 belonging to the first coaxial connector.
(19) In order additionally to guide the coaxial cable 10 in the first spring sleeve 9, the insulator part 13 of the coaxial cable 10 is exposed over a certain length with respect to the shielding, serving as an outer conductor 11 of the coaxial cable 10, and contacts the inner cylindrical surface of the radially inwardly directed ridge 12. The insulator part 13 of the coaxial cable 10 is preferably exposed over the axial length of the inner cylindrical surface of the ridge 12 with respect to the shielding, as represented in
(20) Finally, the inner conductor 14 of the coaxial cable 10 is exposed over such a length with respect to the insulator part 13 that it bears directly against the inner cylindrical surface of the second spring sleeve 15 of the inner conductor 2, both in the case of a coaxial cable 10 fixed into the coupler 100 and in the case of a coaxial cable 10 inserted, and not yet fixed, into the coupler 100.
(21) In order to insert the coaxial cable 10 as easily as possible into the first spring sleeve 9, the inner surface, preferably the inner cylindrical surface, of the first spring sleeve 9 is realized such that it is conical at the distal end, or rounded in relation to the end face of the first spring sleeve 9.
(22) The mechanical fixing of the coaxial cable 10 in the coupler 100 is effected by a locking device. This locking device comprises a first sleeve-type component 16, a second sleeve-type component 17, a third sleeve-type component 18 and a nut 19.
(23) In the mechanical fixing of the coaxial cable 10, this locking device is moved axially, over a defined length, along the longitudinal axis of the coupler 100, in the direction of the first end 4 of the first coaxial connector. As its axial movement progresses, the locking device, which is supported on the conically realized outer surface 20 at the distal end of the first spring sleeve 9, in particular on the conically realized outer cylindrical surface 20 at the distal end of the first spring sleeve 9, causes the elastic first spring sleeve 9 to be subjected to ever greater radially inward compression. The radially inwardly directed compression force of the elastic first spring sleeve 9 is transmitted to the shielding that is arranged within the first spring sleeve 9 and that serves as an outer conductor 11 of the coaxial cable 10, and enables the coaxial cable 10 to be mechanically fixed in an adequate manner in the coupler 100. The adequate mechanical fixing also ensures a sufficient electrical contact between the shielding, serving as an outer conductor 11 of the coaxial cable 10, and the first spring sleeve 9 of the coupler 100.
(24) The defined length of the axial movement of the locking device is determined by the axial length of at least one elongate bore 21, which in each case is provided in the first sleeve-type component 16 of the locking device. The defined length of the axial movement of the locking device determines a defined compression force by the first spring sleeve 9 upon the shielding, serving as an outer conductor 11 of the coaxial cable 10, and thus a specific mechanical stability between the coaxial cable 10 and the coupler 100 when the coaxial cable 10 is in the state of having been fixed in the coupler 100.
(25) Preferably, two elongate bores 21 are provided in the first sleeve-type component 16. In divergence therefrom, any other technically appropriate number of elongate bores 21 may also be realized in the first sleeve-type component 16, and is also covered by the invention. The axial lengths of the individual elongate bores 21 are consistently identical.
(26) The diameter of the inner cylindrical surface of the first sleeve-type component 16 corresponds to the diameter of the outer cylindrical surface of the first coaxial connector at its second end, such that the first sleeve-type component 16 of the locking device can slide over the first coaxial connector.
(27) Guided in each elongate bore 21 is an associated guide pin 22, which is fastened in a bore 23 of the first coaxial connector. The fastening of the guide pin 22 into the associated bore 23 is preferably effected by means of a screwed connection or a compression connection. For this purpose, the guide pin 22 has an external thread, which corresponds to the internal thread of the bore 23. The length of the guide pin 22 is designed such that, in the fastened state, i.e. in the screwed-in state, it reaches sufficiently far into the associated elongate bore 21 so as to ensure reliable guiding of the guide pin 22 in the elongate bore 21 as the coaxial cable 10 is being fixed into the coupler 100. In this way, a bayonet connection is realized between the locking device, in particular the first sleeve-type component 16 of the locking device, and the outer conductor 1 of the first coaxial connector, which bayonet connection exactly defines the axial movement of the locking device in relation to the outer conductor 1 of the first coaxial connector. Guide pin 22, e.g. by virtue of interaction with a respective elongate bore 21 may constitute a stop that limits motion of the locking device in an axial direction.
(28) A spring 26 is clamped-in between the first end face 46 of a step 24 provided on the outer conductor 1 of the first coaxial connector and the opposite second end face 25 of the first sleeve-type component 16 of the locking device. The step 24 may be realized, as a shoulder, flange or ridge, radially outwardly on the outer conductor 1 of the first coaxial connector.
(29) This spring 26 fixes the position of each guide pin 22, within the associated elongate bore 21, in the axial direction. For the purpose of better fixing the spring 26 between the first end face 46 of the outer conductor 1 of the first coaxial connector and the second end face 25 of the first sleeve-type component 16, the first sleeve-type component 16 has, on the end face, an annular groove 44, in which the spring 26 is seated.
(30) The bayonet connection effects, not only an axial movement, but also a radial movement of the first sleeve-type component 16 in relation to the outer conductor 1 of the coaxial connector. Since, in the case of the locking device being supported on the conically realized outer cylindrical surface of the first spring sleeve 9, the radial movement of the first sleeve-type component 16 results in additional wear of the locking device and of the first spring sleeve 9, and is therefore unwanted, the locking device has the third sleeve-type component 18.
(31) In a first preferred variant, this third sleeve-type component 18 is fixed, by means of at least one fixing component 27, in an associated recess 28 of the third sleeve-type component 18, and at the same time in an associated recess 29 in the radial extension 45 of the first spring sleeve 9. The third sleeve-type component 18 of the locking device is thereby fixed radially to the first spring sleeve 9. Preferably, as represented in
(32) The fixing component 27 is preferably a fixing pin having a round cross section. In addition, the fixing pin may also have other cross sections such as, for example, a square cross section or a hexagonal cross section. Also possible instead of a fixing pin, and covered by the invention, are components having a different geometry, for example ball-shaped fixing components.
(33) The recess 28 in the third sleeve-type component 18 is preferably a bore, while the recess 29 in the radial extension 45 of the first spring sleeve 9 is preferably realized as a groove. In addition, the invention also covers other forms of the recess 28 and of the recess 29 that match the geometry of the fixing component 27.
(34) The third sleeve-type component 18 of the locking device is preferably inserted between the outer cylindrical surface of the first spring sleeve 9, the radial extension 45 of the first spring sleeve 9, and the inner cylindrical surface of the first sleeve-type component 16 of the locking device.
(35) Alternatively, in a second variant, the first spring sleeve 9 does not have a radial extension 45. In this case, the third sleeve-type component 18 of the locking device is inserted between the outer cylindrical surface of the first spring sleeve 9, the end face at the second end 8 of the outer conductor 1 of the first coaxial connector, and the inner cylindrical surface of the first sleeve-type component 16 of the locking device. In the second variant, the fixing components 27 are each seated in an associated recess, i.e. a bore or groove, on the end face at the second end 8 of the outer conductor 1 of the first coaxial connector, and in an associated recess 28 in the third sleeve-type component 18.
(36) For the purpose of axially driving the third sleeve-type component 18 with the axial movement of the first sleeve-type component 16 as the coaxial cable 10 is being fixed into the coupler 100, the third sleeve-type component 18 has a radially outwardly directed extension 30. This radially outwardly directed extension 30 of the third sleeve-type component 18 is driven axially in the direction of the first coaxial connector by means of a radially inwardly directed extension 31 of the first sleeve-type component 16.
(37) The radially outwardly directed extension 30 of the third sleeve-type component 18 and the radially inwardly directed extension 31 of the first sleeve-type component 16 are formed at such an axial position on the third sleeve-type component 18, and on the first sleeve-type component 16, respectively, that the radially outwardly directed extension 30 of the third sleeve-type component 18 is positioned closer to the first coaxial connector than is the radially inwardly directed extension 31 of the first sleeve-type component 16.
(38) An annular component 32 is preferably arranged between the radially outwardly directed extension 30 of the third sleeve-type component 18 and the radially inwardly directed extension 31 of the first sleeve-type component 16.
(39) The radially outwardly directed extension 30 of the third sleeve-type component 18 and the radially inwardly directed extension 31 of the first sleeve-type component 16 are in each case preferably realized as ridge, or flange, extending over the entire angular range of 360° of the third sleeve-type component 18, and of the first sleeve-type component 16, respectively.
(40) The annular component 32 arranged between the radially inwardly directed extension 31 of the first sleeve-type component 16 and the radially outwardly directed extension 30 of the third sleeve-type component 18 is preferably made of a material that has a comparatively low coefficient of sliding friction. In this way, the radial movement of the first sleeve-type component 16 and the radial fixing of the third sleeve-type component 18 in relation to the first spring sleeve 9 result in a significantly lesser wear of the radially inwardly directed extension 31 of the first sleeve-type component 16 and of the radially outwardly directed extension 30 of the second sleeve-type component 18 than without interposition of the annular component 32.
(41) In order for a continuously identical compression force to be exerted by the first spring sleeve 9 upon the shielding serving as an outer conductor 11 of the coaxial cable 10, even in the case of inaccuracies of the outer diameter of the shielding, belonging to the coaxial cable 10, that are due to the production process, the locking device additionally has a second sleeve-type component 17. This second sleeve-type component 17 is supported on the conically realized outer cylindrical surface at the distal end of the first spring sleeve 9. By its external thread located on the outer cylindrical surface, the second sleeve-type component 17 can be screwed into an associated internal thread on the inner cylindrical surface of the third sleeve-type component 18. In this way, the axial position of the second sleeve-type component 17 is adjusted in a comparatively accurate manner, in relation to the first spring sleeve 9, according to the existing external diameter of the shielding serving as an outer conductor 11 of the coaxial cable 10 to be measured, and a previously defined compression force, by the first spring sleeve 9 upon the shielding serving as an outer conductor 11 of the coaxial cable 10, is thereby set in the case of a coaxial cable 10 fixed in the coupler 100.
(42) Provided in the locking device, for the purpose of axially positioning the second sleeve-type component 17 in a fixed manner in relation to the third sleeve-type component 18, there is a nut 19, which is screwed onto the external thread of the second sleeve-type component 17 and locked against the end face of the third sleeve-type component 18.
(43) In order to reduce the force expended by the user of the measurement system in fixing the coaxial cable 10 to be examined in the coupler 100, the coupler 100 has at least one grip 33, preferably two grips 33, directed radially in relation to the longitudinal axis of the coupler 100. Each grip 33 is fastened in an associated bore 34 of the first sleeve-type component 16. The fastening is preferably effected by means of a screwed connection, as indicated in
(44) Whereas
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(47) In the second embodiment 100′ of the coupler, the bayonet connection between the outer conductor 1 of the first coaxial connector and the first sleeve-type component 16 of the locking device is realized in that at least one guide pin 22 is fastened in an associated bore 35 in the first sleeve-type component 16 of the locking device, and is guided in an associated elongate bore 36 in the outer conductor 1 of the first coaxial connector. The fastening of each guide pin 22 in the associated bore 35 in the first sleeve-type component 16 is preferably effected by a screwed connection. Preferably also provided in the second embodiment 100′ of the coupler are two elongate bores 36, in each of which a guide pin 22 is guided. Alternatively, in the second embodiment 100′ of the coupler, any technically appropriate number of the combination of elongate bores 36 and associated guide pins 22 may be realized. Guide pin(s) 22, e.g. by virtue of interaction with a respective elongate bore 36, may constitute a stop that limits motion of the locking device in an axial direction.
(48)
(49) In
(50) The second coaxial connector 37 has an outer conductor 38 realized substantially as a hollow cylinder, and an inner conductor 39 realized substantially as a cylinder. There is an insulator part 40 inserted between the outer conductor 38 and the inner conductor 39 of the second coaxial connector 37.
(51) When the plug-and-socket connector is in the connected state, the substantially sleeve-type end of the outer conductor 38 belonging to the second coaxial connector 37 is inserted in a hollow-cylinder groove 6 at the first end 4 of the outer conductor 1 belonging to the first coaxial connector. The sleeve-type end of the outer conductor 38 belonging to the second coaxial connector 37 is connected in a force-fitting manner, in particular by its inner cylindrical surface, to the inside cylindrical surface of the hollow-cylinder groove 6 belonging to the first coaxial connector.
(52) When the plug-and-socket connector is in the connected state, the inner conductor 39 of the second coaxial connector 37 is plugged-in, in a force-fitting and form-fitting manner, in the third spring sleeve 7 at the first end 4 of the inner conductor 2 belonging to the first coaxial connector.
(53) For additional mechanical fixing of the plug-and-socket connector, passed over the outer conductor 38 of the second coaxial connector there is a cap nut 41, the internal thread of which realizes a screwed connection with an external thread 5 provided on the outer cylindrical surface of the outer conductor 1 of the first coaxial connector.
(54) There is a sealing ring 42, for example an O-ring, inserted in a groove provided on the outer cylindrical surface of the outer conductor 38 belonging to the second coaxial connector 37, preferably in a corner between the outer cylindrical surface and an adjoining end face of the outer conductor 38. This sealing ring 42 is pressed against an edge that is located between the outside cylindrical surface in the hollow cylindrical groove 6, provided at the first end 4 of the outer conductor 1 of the first coaxial connector, and the adjoining end face. A functional sealing of the plug-and-socket connector against ingress of moisture is thereby realized.
(55) Finally, the high-frequency measurement cable 43, which is connected to an interface of the measuring device, for example a vectorial network analyzer, is electrically and mechanically contacted, in the usual technical manner, to the second coaxial connector 37.
(56) In industrial practice, not only conventional coaxial cables, having a shielding that serves as an outer conductor 11 and having an insulating cable sheath, but also so-called rigid coaxial cables, and, in cable assembly, also semi-rigid coaxial cables, each having a metallic tube as an outer conductor 11 of the coaxial cable 10 instead of the shielding, and without insulating cable sheaths, are measured in respect of their transmission characteristic. The termination of such semi-rigid coaxial cables to the coupler is also covered by the invention. In this case, the metallic tube of the outer conductor belonging to the semi-rigid coaxial cable is clamped-in within the inner cylindrical surface of the first spring sleeve 9 and, with its end face, comes against the radially inwardly directed ridge 12 of the first spring sleeve 9.
(57) By the invention is not limited to the embodiments and variants of the coupler described in the disclosure. The invention also covers, in particular, all combinations of the features respectively claimed in the individual claims, of the features respectively disclosed in the description, and of the features respectively represented in the individual figures of the drawing, insofar as they are technically appropriate.