End effector for a riveting device
11027326 · 2021-06-08
Assignee
Inventors
Cpc classification
B23P19/006
PERFORMING OPERATIONS; TRANSPORTING
B21J15/32
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21J15/32
PERFORMING OPERATIONS; TRANSPORTING
B23P19/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The disclosure relates to an end effector for a riveting device, wherein the end effector includes a riveting module for placing a rivet element in a structural part, a rivet dispenser for dispensing rivet elements from a rivet magazine and a handling device for delivering a rivet element from the rivet dispenser to the riveting module The handling device includes an adjustment kinematics and a gripper arranged thereon for grabbing the rivet element. In some cases the adjustment kinematics has at least two adjustment axes for positioning the gripper.
Claims
1. An end effector for a riveting device, the end effector comprising a riveting module for placing a rivet element in a structural part, a rivet dispenser for dispensing rivet elements from a rivet magazine and a handling device for delivering a rivet element from the rivet dispenser to the riveting module, wherein the handling device comprises an adjustment kinematics and a gripper arranged thereon for grabbing the rivet element, and wherein the adjustment kinematics has at least two adjustment axes for positioning the gripper, wherein at least two of the adjustment axes are axes of rotation.
2. The end effector as claimed in claim 1, wherein the adjustment kinematics for the positioning of the gripper comprises at least three adjustment axes.
3. The end effector as claimed in claim 1, wherein the adjustment axes of the adjustment kinematics are arranged kinematically sequentially and/or kinematically parallel.
4. The end effector as claimed in claim 1, wherein the handling device is designed as an industrial robot, in particular as a bending-arm robot.
5. The end effector as claimed in claim 1, wherein the gripper comprises at least two gripping fingers and can grab rivet elements of different type and/or different size.
6. The end effector as claimed in claim 1, wherein the gripper holds the rivet element in a force-fitting and/or form-fitting manner while conveying the rivet element.
7. The end effector as claimed in claim 1, wherein the riveting module comprises a riveting tool and at least one riveting finger, wherein the riveting finger extends along a geometrical longitudinal axis along which the rivet element is inserted into the structural part.
8. The end effector as claimed in claim 1, wherein the rivet dispenser comprises a stopper for stopping and position-defined holding of a rivet element fed from a rivet magazine.
9. The end effector as claimed in claim 1 wherein the end effector comprises an interim magazine for storing of rivet elements.
10. The end effector as claimed in claim 9, wherein the interim magazine comprises spring elements which hold the rivet elements received in the interim magazine in a position-defined manner.
11. The end effector as claimed in claim 9, wherein the interim magazine has no actuator.
12. The end effector as claimed in claim 1, wherein the adjustment kinematics for the positioning of the gripper comprises at least four adjustment axes.
13. A riveting device comprising an end effector, wherein the end effector comprises a riveting module for placing a rivet element in a structural part, wherein the riveting device further comprises a rivet dispenser for dispensing rivet elements from a rivet magazine and a handling device for delivering a rivet element from the rivet dispenser to the riveting module, wherein the handling device comprises an adjustment kinematics and a gripper arranged thereon for grabbing the rivet element, and wherein the adjustment kinematics has at least two adjustment axes for positioning the gripper, wherein at least two of the adjustment axes are axes of rotation.
14. The riveting device as claimed in claim 13, wherein the riveting device comprises a robot which carries the end effector, and wherein the handling device is arranged separately from the end effector on the robot carrying the end effector.
15. The riveting device as claimed in claim 13, wherein the riveting device comprises a control system, wherein the handling device comprises a control system which communicates via an interface with the control system of the riveting device.
16. The riveting device as claimed in claim 13, wherein the gripper of the handling device is configured to grab a rivet element at the rivet dispenser and the handling device is configured to delivers the rivet element to the riveting module via a movement of the adjustment kinematics and pass the rivet element on to the riveting module.
17. The riveting device as claimed in claim 16, wherein the gripper is configured to take up the rivet element at the rivet dispenser and/or an interim magazine in a position-defined manner and/or wherein the gripper is configured to pass on the rivet element in position-defined manner to the riveting module and/or the interim magazine, wherein the gripper is configured to only releases the rivet element during the handover when the rivet element is situated in the longitudinal axis of the riveting finger and/or in a holding position of the interim magazine.
18. The riveting device as claimed in claim 13, wherein the adjustment axes of the adjustment kinematics are arranged kinematically sequentially and/or kinematically parallel.
19. The riveting device as claimed in claim 13, wherein the riveting device comprises an interim magazine for storing of rivet elements.
20. The riveting device as claimed in claim 13, wherein the gripper comprises at least two gripping fingers and can grab rivet elements of different type and/or different size.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the disclosure shall be explained more closely with the aid of a drawing representing merely one sample embodiment. In the drawing:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION
(11)
(12) Furthermore, the end effector 2 may have a drilling module (not shown) for the drilling of rivet holes, and/or a measurement module (not shown) for measuring the holes drilled.
(13) The riveting device 1 here has a robot, which carries the end effector 2. The robot can be designed as a gantry robot. The end effector 2 may be carried as a machining tool, in particular by a riveting device or otherwise a boring and riveting device, as is described in the German utility model application DE 20 2015 104 273. In this respect, reference is made to DE 20 2015 104 273.
(14) The structural part 5 here has two parts 5a, 5b to be joined together. Here, they form a subassembly after being riveted. Here, the structural part 5 or the subassembly is an aircraft structural part.
(15) The placement of rivet elements 4 in structural parts 5 is generally done in the following sequence. The structural part 5, or the parts 5a, 5b to be joined together, is at first drilled and the borehole is then measured. Depending on the measurement result for the borehole, the type and/or the size, especially the diameter and length, of the rivet element 4 is then determined, especially by means of a measurement module (not shown). As a result, there are a variety of rivet elements 4 which need to be supplied to the riveting module 3, depending on the measurement result.
(16) Usually it cannot be determined prior to the drilling which precise rivet element 4 will be needed for the borehole being made. This can only be determined from the actual geometry of the borehole. Therefore, various rivet elements 4 must be kept on hand, such as in proximity to the riveting module 3. If the rivet element 4 to be used is known according to the measurement, it can be supplied to the riveting module 1.
(17) The proposed riveting device 1, here the end effector 2, comprises a rivet dispenser 6 for dispensing rivet elements 4 from a rivet magazine 7. The rivet magazine 7 may be arranged at the end effector 2 and/or at the robot carrying the end effector 2. In some embodiments, it is arranged separately from the end effector 2, especially separately from the riveting device 1.
(18) Further rivet dispensers 6 may be provided, especially for rivet elements 4 of different type and/or different size, as is shown in
(19) The proposed riveting device 1, here the end effector 2, comprises a handling device 8 for delivering a rivet element 4 from the rivet dispenser 6 to the riveting module 3.
(20) The handling device 8 comprises an adjustment kinematics 9 and a gripper 10 arranged thereon for grabbing the rivet element 4. The adjustment kinematics 9, in turn, has per the proposal at least two adjustment axes A1, A2, A3, A4, A5, A6, A7 for positioning the gripper 10. In this way, the rivet elements 4 can be securely passed on to the riveting module 3. A canting or skewed insertion can be reliably prevented.
(21) Furthermore, a more flexible arrangement of rivet dispenser 6 and riveting module 3 relative to each other becomes possible, so that on the whole a more compact construction results. Moreover, the costs can be reduced through the use of customary handling devices 8.
(22) In some embodiments, the rivet dispenser 6 can be arranged at the end effector 2, but in the proposed riveting device 1 the rivet dispenser 6 may also be arranged separately from the end effector 2 on the riveting device 1.
(23) This holds likewise for the handling device 8. The handling device 8 in the proposed end effector 2 is arranged on the latter, but alternatively the handling device 8 in the proposed riveting device 1 may also be arranged separately from the end effector 2 on the riveting device 1.
(24) In particular, the rivet dispenser 6 and/or the handling device 8 may be arranged on the robot carrying the end effector 2.
(25) The adjustment kinematics 9 for the positioning of the gripper 10 can have not only at least two adjustment axes A1, A2, A3, A4, A5, A6, A7, as is shown in
(26) The adjustment axes A1, A2, A3, A4, A5, A6, A7 of the handling device 8 here can each have their own independent drive unit. In this way, the most flexible possible motion control system is achieved. Alternatively, however, individual adjustment axes A1, A2, A3, A4, A5, A6, A7 may also be driven jointly and indirectly via a driven force transmitting element.
(27) In some embodiments, the adjustment axes A1, A2, A3, A4, A5, A6, A7 of the adjustment kinematics 9 are arranged kinematically sequentially and/or kinematically parallel. Depending on the disposition of the rivet dispenser 6 relative to the riveting module 3, a kinematically sequential and/or a kinematically parallel arrangement of the adjustment axes A1, A2, A3, A4, A5, A6, A7 may make possible a compact layout.
(28) In addition or alternatively, at least one adjustment axis A1, A2, A3, A4, A5, A6, A7 of the handling device 8 is a rotation axis and/or a linear axis. In some embodiments, at least two adjustment axes A1, A2, A3, A4, A5, A6, A7 of the handling device 8 are rotation axes and/or linear axes. In the sample embodiment of
(29) In the sample embodiment of
(30) For further increasing the flexibility of the handling device 8, the adjustment kinematics 9 for the positioning of the gripper 10 may have at least five, such as at least six, further such as at least seven adjustment axes A1, A2, A3, A4, A5, A6, A7. In such an embodiment, a design of the handling device 8 as an industrial robot has proven to be especially expedient. In the sample embodiment of
(31) For the grabbing of the rivet elements 4, here the gripper 10 comprises at least two gripping fingers 11. In the delivery process, the gripper 10 holds the rivet element 4 such as with non-positive fit and/or positive fit. In some embodiments, the gripper 10 can grab rivet elements 4 of different type and/or different size. In this way, different rivet elements 4 can be delivered to the riveting module 3 with the gripper 10. In some embodiments, the gripper 10 grabs precisely one rivet element 4. Here, it is not designed to deliver several rivet elements 4 at the same time.
(32) In addition or alternatively, a further gripper 10 can be arranged at the adjustment kinematics 9. In some embodiments, the two grippers 10 are arranged opposite each other and can turn as a unit. In this case, a rivet element 4 can be removed in simple fashion for example from the riveting module 3 with a gripper 10 and after an adjustment movement with the further gripper 10 a rivet element 4 already held by the latter can be handed off to the riveting module 3. In addition, further grippers 10 may be arranged at the adjustment kinematics 9. These will then be arranged like a magazine, especially in the form of a turret.
(33) The riveting module 3 can comprise a riveting tool 12 and at least one riveting finger 13. The riveting finger 13 here extends along a geometrical longitudinal axis A. In some embodiments, the riveting module 3 can move, especially in linear manner, to receive a rivet element 4. For the receiving of a rivet element 4, it can be moved from a working position in which the riveting module 3 places the rivet element 4 in the structural part 5 to a handoff position in order to receive the rivet element 6. Then, for the placing of the rivet element 6 in the structural part 5, the riveting module can move with the received rivet element 4 back to the working position.
(34) In addition or alternatively, the rivet dispenser 6 may comprise a stopper 14 for stopping and position-defined holding of a rivet element 4 fed from a rivet magazine 7. By “position-defined” is meant that it is determined in position and orientation. The stopper 14 brings about a defined position of the rivet element 4 in the rivet dispenser 6. This facilitates the grabbing of the rivet element 4 by the gripper 10 of the handling device 8.
(35) In addition or alternatively, the riveting device 1, especially the end effector 2, comprises an interim magazine 15, especially one with no actuator, for the storing of rivet elements 4. As explained in the general part of the specification, an end effector 2 or a riveting device 1 with an actuator-free interim magazine 15 is also disclosed, especially one without a handling device or with a handling device other than the one described.
(36) The interim magazine 15 here can be designed to take up rivet elements 4 of different type and/or different size. Furthermore, the interim magazine 15 has storage places 16 for rivet elements 4. Some and especially all storage places 16 are designed to take up rivet elements 4 of different type and/or different size. This increases the flexibility when loading the interim magazine 15 with rivet elements 4. In some embodiments, the interim magazine 15 is designed such that the rivet elements 4 can be removed one at a time from each storage place 16.
(37) Here, the interim magazine 15 can be arranged interchangeably, especially by a clamping device, on the riveting device 1, especially the end effector 2. In addition or alternatively, the interim magazine 15 or one magazine may also be arranged on the robot of the riveting device 1. The interim magazine 15 may have a plurality of interim magazine elements 17, which are arranged interchangeably, especially by a clamping device, on the riveting device 1, especially the end effector 2 and/or the robot. In this way, the riveting device 1 or the end effector 2 may be outfitted with different preloaded interim magazines 15 or interim magazine elements 17 depending on the processing job.
(38) The interim magazine 15 here may have the shape of a turret or strip. In some embodiments, the interim magazine 15, as shown in
(39) In addition or alternatively, the interim magazine 15 may have several storage levels 18, which here can be formed by separate comb structures. In some embodiments, a storage level 18 may be formed by an interim magazine element 17.
(40) In some embodiments, the interim magazine 15 has guide slots 19, in which the rivet elements 4 are taken up. Each guide slot 19 can form one storage place 16 for a rivet element 4. These guide slots 19 can enable a position-defined holding of the rivet elements 4.
(41) In addition or alternatively, the interim magazine 15 may have spring elements 20, such as tension spring clips, for holding the rivet elements 4. These can hold the rivet elements 4 received in the interim magazine 15 in position-designed manner. Here, the guide slot 19 and/or the storage place 16, especially the spring element 20, can have an inlet opening.
(42) In some embodiments, the spring element 20 clamps the rivet element 4 on both sides, as shown in
(43) The interim magazine 15 or an interim magazine element 17 can be built up in layers, as is shown in
(44) In some embodiments, at least one layer 15a is fashioned as a stamped part, especially a stamped steel plate. In addition or alternatively, at least one layer 15b may be formed as a milled part.
(45) For the holding of the spring elements 20, especially in exact position, at least one layer 15a, 15b can have an especially round holding contour 15c, along which the spring element 20 can run at least for a portion. The holding contour 15c can be formed corresponding to the round section of the spring element 20. The holding contour 15c can extend along a smaller arc section than the round section of the spring element 20.
(46) According to an embodiment, the robot and/or the end effector has an inspecting unit (not shown) for the detecting of predetermined properties of the rivet elements 4 which are relevant to the drilling process and/or the riveting process.
(47) For the inspecting of the rivet elements 4, the handling device 8 may deliver the rivet elements 4 from the rivet dispenser 6 and/or from the interim magazine 15 and/or from the riveting module 3 to the inspecting unit and detect, in particular measure, relevant properties of the rivet elements 4 for the drilling process and/or the riveting process. The rivet elements 4 here may be rivets 4a and/or rivet collars 4b. In some embodiments, the gripper 10 holds the rivet elements 4 during the detecting process.
(48) After this, the riveting device 1 on the basis of the detected, especially measured, relevant properties of the rivet elements 4 may adapt the drilling process and/or the riveting process to the rivet element 4 and/or select a rivet element 4 suitable to a borehole for a borehole produced and possibly measured.
(49) Here, the inspecting unit measures and detects, as predetermined properties relevant for the drilling process and/or the riveting process, a rivet head diameter DK and/or a rivet head length LK and/or an angle of a countersunk rivet head W and/or a transition radius R. Here, a transition radius R is a radius between two sections of a rivet element 4, especially between head 4c and shaft 4d of a rivet. In addition, the shaft diameter Ds may optionally also be determined. In some embodiments, the inspecting unit detects or measures only one section of a rivet element 4.
(50) Of special importance is in particular the measuring of the heads 4c of the rivet elements 4 and the adapting of the borehole, especially the countersink, to the head 4c of the rivet element 4 or the selection of a rivet element 4 with a matching head 4c for a borehole, especially the countersink of a borehole.
(51) Thus, according to an embodiment, the inspecting unit detects, for example as predetermined properties of the rivet elements 4 relevant to the drilling process and/or the riveting process, the rivet head diameter and/or the rivet head length prior to the feeding to the riveting module 3 and the riveting module 3 then produces the borehole on the basis of the rivet head diameter and/or the rivet head length, in particular, it determines the countersink depth for the borehole and performs the drilling.
(52) Here, the inspecting unit has an optical sensor. With the optical sensor of the inspecting unit, predetermined properties relevant to the drilling process and/or the riveting process are detected. In some embodiments, a control system 21 detects, in particular measures, these properties by means of the optical sensor.
(53) In addition or alternatively, the inspecting unit may have a light for the measuring of the predetermined properties relevant to the drilling process and/or the riveting process, which illuminates the rivet element 4 during the detection. The light, here, is arranged opposite the sensor of the inspecting unit. The axis of illumination and the axis of viewing of the optical sensor can be arranged coaxially in this case. The viewing direction of the sensor and the light should be oriented to each other here.
(54) In the sample embodiment, the inspecting unit is designed as a bilaterally telecentric system. This enables a precise measurement without a precise positioning of the rivet element 4 between the light and the optical sensor.
(55) Here the measurement tolerance with the inspecting unit is less than +/−5 μm, such as less than +/−3 μm, such as it is substantially +/−2 μm.
(56) In addition or alternatively, the riveting device 1, especially the end effector 2 or the robot, may have a collecting container (not shown) to hold unneeded rivet elements 4. In some embodiments, the handling device 8 delivers the rivet elements 4 from rivet dispenser 6 and/or the interim magazine 15 and/or the riveting module 3 to the collecting container. In some embodiments, the collecting container has an opening, especially one with a rosette, through which the gripper 10 can introduce rivet elements 4 into the collecting container. In this way, rivet elements 4 no longer needed for the next processing steps can be taken from the interim magazine 15 and/or the rivet dispenser 6 and/or the riveting module 3 to the collecting container. The delivering of rivet elements 4 can occur during the movement of the end effector 2 from one processing station to another processing station.
(57) Here the riveting device 1 comprises a control system 21, such as an NC-control system. Further, the handling device 8 comprises its own control system 22, especially an NC-control system, which communicates via an interface 23 with the control system of the riveting device 1. In this way, a handling device 8 available on the market can be easily and cost-effectively used for the proposed riveting device 1 or the proposed end effector 2.
(58) The feeding of a rivet element 4 to the riveting module 3 can occur in that the gripper 10 of the handling device 8 grabs a rivet element 4 at the rivet dispenser 6, see
(59) In some embodiments, however, the gripper 11 even after the grabbing or taking up of the rivet element 4 may deliver it by a movement of the adjustment kinematics 9 to the interim magazine 15 and pass it on to the interim magazine 15. From the interim magazine 15, if it is required, it may then be grabbed by the gripper 10 of the handling device 8 and be delivered via a movement of the adjustment kinematics 9 to the riveting module 3 and handed off to it.
(60) In
(61) After this, the handling device 8 may deliver the received rivet element 4 either to the interim magazine 15 and/or to the riveting module 3.
(62) When the rivet element 4 has been taken up by the interim magazine 15, especially in defined position, the gripper 10 opens and releases the rivet element 10. The gripper 10 may now approach another storage place 20 of the interim magazine 15 and take up another rivet element 4 in defined position or take up another rivet element 4 from the rivet dispenser 6.
(63) For the loading of the riveting module 3 with a rivet element 4, the gripper 10 here grabs a rivet element 4 from the rivet dispenser 6, as shown in
(64) Here, the gripper 10 passes off the rivet element 4, especially in defined position, to the riveting module 6, especially the riveting finger 13. In some embodiments, during the handoff from the gripper 10, the longitudinal axis of the rivet element 4 is brought coaxially into alignment with the longitudinal axis of the riveting finger 13. According to various embodiments, only after this does the gripper 10 open in order to pass off the rivet element 4 to the riveting finger 13.
(65) These steps of the method are shown in
(66) At the end effector 2 and/or the riveting device 1, especially the robot, further handling devices 8 may be provided for delivery of a rivet element 4 in the above-described manner, especially from the rivet dispenser 6 to the riveting module 3. The preceding remarks on the handling device 8 hold analogously for the further handling device 8, so that in this regard one may refer to the preceding remarks.
(67) The end effector 2 and/or the riveting device 1 can be designed and set up so that the end effector 2 or the riveting device 1 can carry out the above-described steps of the method.
(68) Finally,
(69) For the rivet elements 4 shown in
(70) For the rivet collar 3b, relevant properties for the riveting process are shown here as being the rivet collar length L.sub.C and the rivet collar inner diameter Do and the rivet collar outer diameter D.sub.CA.