Particle Blast System, and Blast Device and Recipient Therefor
20210162563 · 2021-06-03
Inventors
Cpc classification
B24C5/064
PERFORMING OPERATIONS; TRANSPORTING
B44C1/221
PERFORMING OPERATIONS; TRANSPORTING
B24C5/06
PERFORMING OPERATIONS; TRANSPORTING
A61C3/025
HUMAN NECESSITIES
International classification
B24C5/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a portable and 360 degrees operational particle blast system comprising a blast device (35) for blasting particles, comprising a blasting wheel (6), the blasting wheel comprising a rotor (6A), having blades (14) for accelerating the particles to be blasted through an exit mouth (33) of the blast device, a stator (6B) with a control cage (17), the blast device further comprising a control system (10). The latter comprises a controller for controlling the speed and the flow rate of the particles to be blasted. The system further comprises a removable, pre-filled, closed recipient (7), suitable to be operationally connected to the blast device, said recipient containing the particles to be blasted, and further comprising i.a. an actuator, acting upon a movable piston (22), causing the particles to flow against the valve to the blasting wheel and means for communicating upon connection of the recipient to the blast device, to the controller of the blast device, the operational parameters, whereby the speed and the flow rate of the blasted particles are determined by the controller solely as a function of the operational parameters received from the recipient.
Claims
1. A portable and 360 degrees operational particle blast system comprising: a blast device for blasting particles, comprising a blasting wheel driven by a motor, the blasting wheel comprising a rotor, having blades for accelerating the particles to be blasted through an exit mouth of the blast device, a stator with a control cage, the blasting wheel further comprising a central axial opening through which the particles are fed to the blasting wheel, the blast device further comprising a control system, the latter comprising a controller for controlling the speed and the flow rate of the particles to be blasted; a receiver for receiving operational parameters from a recipient and transferring same to the controller; means for communicating the operational parameters to a user; a removable, pre-filled, closed recipient, suitable to be operationally connected to the blast device, said recipient containing the particles to be blasted, and further comprising a valve, suitable to be opened upon operational connection of the recipient to the blasting wheel; an actuator, acting upon a movable piston, causing the particles to flow against the valve to the blasting wheel; means for communicating upon connection of the recipient to the blast device, to the controller of the blast device, the operational parameters, whereby the speed and the flow rate of the blasted particles are determined by the controller solely as a function of the operational parameters received from the recipient.
2. The blast system according to claim 1, wherein the operational parameters comprise one or more of the following: size, type, hardness or composition of the particles, velocity of the blasting wheel, opening stand of the valve, type of surface to be blasted, recommended distance and orientation between the blast device and the surface to be blasted.
3. The blast system according to claim 1, whereby the means of the recipient for communicating the operational parameters to the controller of the blast device comprises a wired or wireless communication means, preferably an RFID or NFC tag, more preferably a secured or encrypted RFID or NFC tag.
4. The blast system according to claim 1, whereby the valve of the recipient is configured such that upon connection to the blast device, the valve automatically opens.
5. The blast system according to claim 1, whereby the blast device comprises a removable blasting wheel.
6. The blast system according to claim 5, the blast device further comprising means for monitoring the usage of the blasting wheel, and according to a preferred mode, such means block the function of the blast device when the usage exceeds a predetermined limit.
7. The blast system according to claim 1, whereby the movable piston is positioned in-between two zones of the recipient, a first zone being operationally connected to the blast device and comprising the particles and; a second zone comprising the actuator, whereby the actuator comprises a pressurizing member, causing the particles in the first zone of the recipient to flow against the valve to the blasting wheel, the actuator preferably being selected from the following list: a higher air pressure, a mechanical spring element that pushes the piston, an elastic bag.
8. The blast system according to claim 1, wherein the actuator is positioned in the zone of the recipient containing the particles, the actuator being a mechanical spring that pulls the movable piston, causing the particles to flow against the valve to the blasting wheel.
9. The blast system according to claim 1, whereby the recipient further comprising an air gap for fluidization of the particles.
10. The blast system according to claim 1, whereby the piston of the recipient further comprising an air gap enabling the pressure difference between both zones of the recipient to stabilize.
11. The blast system according to claim 1, whereby the blast device comprising means, preferably a laser and/or a display means for informing the user with respect to the recommended direction and distance between the exit mouth of the blast device and the surface to be blasted.
12. The blast system according to claim 1, whereby preceding claims, whereby the velocity of the blasting wheel is limited to 10,000 rpm.
13. The blast system according to claim 1, having a total weight, including the filled recipient, not exceeding 25 kg, preferably not exceeding 15 kg, more preferably not exceeding 7 kg.
14. The blast system according to claim 1, wherein the blast device comprises a valve for regulating the flow of particles to the blasting wheel.
15. The blast system according to claim 1, whereby the control cage is a non-rotating part of the stator, and whereby the rotor comprises a central, axial accelerator part fitting inside such stator, suitable for rendering a first acceleration to the sucked-in particles.
16. A blast device for blasting particles, comprising a blasting wheel driven by a motor, the blasting wheel comprising a rotor, having blades for accelerating the particles to be blasted through an exit mouth of the blast device, a stator with a control cage, the blasting wheel further comprising a central axial opening through which the particles are fed to the blasting wheel, the blast device further comprising a control system, the latter comprising a controller for controlling the speed and the flow rate of the particles to be blasted; a receiver for receiving operational parameters from a recipient and transferring same to the controller; means for communicating the operational parameters to a user; for use in a portable and 360 degrees operational particle blast system further comprising a removable, pre-filled, closed recipient, suitable to be operationally connected to the blast device, said recipient containing the particles to be blasted, and further comprising: a valve, suitable to be opened upon operational connection of the recipient to the blasting wheel; an actuator, acting upon a movable piston, causing the particles to flow against the valve to the blasting wheel; means for communicating upon connection of the recipient to the blast device, to the controller of the blast device, the operational parameters, whereby the speed and the flow rate of the blasted particles are determined by the controller solely as a function of the operational parameters received from the recipient.
17. A removable, pre-filled, closed recipient, suitable to be operationally connected to a blast device, said recipient containing particles to be blasted, and further comprising a valve, suitable to be opened upon operational connection of the recipient to a blasting wheel of the blast device; an actuator, acting upon a movable piston, causing the particles to flow against the valve to the blasting wheel; means for communicating upon connection of the recipient to the blast device, to a controller of the blast device, operational parameters, for use in a portable and 360 degrees operational particle blast system further comprising: a blast device for blasting particles, comprising a blasting wheel driven by a motor, the blasting wheel comprising a rotor, having blades for accelerating the particles to be blasted through an exit mouth of the blast device, a stator with a control cage, the blasting wheel further comprising a central axial opening through which the particles are fed to the blasting wheel, the blast device further comprising a control system, the latter comprising a controller for controlling the speed and the flow rate of the particles to be blasted; a receiver for receiving the operational parameters from the recipient and transferring same to the controller; means for communicating the operational parameters to a user; whereby the speed and the flow rate of the blasted particles are determined by the controller solely as a function of the operational parameters received from the recipient.
Description
DRAWINGS
[0050] The invention will now be described in more detail with reference to an illustrative embodiment shown in the drawings.
[0051] In these drawings:
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061] The ray of blasted particles 1 can contain different types of particles. These particles can be metallic or non-metallic. Typical examples of non-metallic grit are ground coconut shell, dry ice, carborundum (silicon carbide), sodium bicarbonate (soda), olivine or glass beads. Preferably, the ray of blasted particles 1 contains only one kind of particles. Further preferably they are of substantially the same size.
[0062] The size and/or mechanical properties of the particles used have an influence on the abrasive process. For example, larger, harder and/or rougher particles are typically used for removing a difficult to remove top layer 3. Furthermore, smaller, softer and/or smoother particles are used for precision work. Preferably a mix of different particle sizes is used. Alternatively, the particles in the ray 1 are almost equally large. Preferably, capsule 7 is filled with one and the same type of particles. Alternatively, capsule 7 can be filled with different types of particles.
[0063] A particle size can typically be chosen between 1 μm and 5000 μm. Preferably, the average particle size is less than 2000 μm, more preferably less than 500 μm, most preferably less than 100 μm. Preferably, the average particle size is greater than 10 μm, more preferably greater than 20 μm, most preferably greater than 50 μm. Virtually the same size is defined as: at least 99% of the particles in capsule 7 exhibit a deviation of less than 50% of the average particle size with respect to the average particle size, furthermore preferably less than 25%, most preferably less than 20%.
[0064] Preferably, the particles are not conductive. Non-conductive particles can be used for blasting objects where there is a risk of explosion or electric shock. Examples where there is a risk of explosion are the blasting of a mounted petrol tank or the blasting of parts of an aircraft. Examples where there is a risk of shock are the blasting of electrical appliances, cables and contacts. By using non-conducting particles, the particle blast device will be able to operate spark-free and the particles will not generate any sparks in the space and/or on the surface to be irradiated.
[0065] The ray of blasted particles 1 has some characteristics that have an effect on the energy of the particles. The energy of the particles will be transferred to the object 2 upon impact of the particles on the top layer 3. This collision of the particles having a certain energy creates an impact. The impact causes removal of the top layer 3. In other words, due to the impact of the particles, high material stresses will be created in the top layer which, if sufficiently high, will exceed the fracture properties of the material of the top layer. The ray of blasted particles 1 has a flow rate, acceleration angle β, also called exit angle, an angle of incidence and a speed. The flow is determined by the number of particles per second that is emitted. A higher flow rate results in more particles colliding with the top layer 3 of the object 2. Because more particles collide with the top layer 3 of the object 2, the number of particles that exert impact per unit time and area on the top layer 3 is higher. Furthermore, due to the increased number of particles, the total energy of the ray 1 is higher. This has the advantage that the top layer 3 can be removed more quickly. The acceleration angle β has a direct relationship with the density of the blasting. If the acceleration angle β is greater, then the density of the particles in the blasting is smaller when keeping other parameters the same. The acceleration angle β can be chosen in function of the surface of the object 2 being irradiated. A larger acceleration angle β covers a larger surface area of the object 2. A smaller angle of acceleration 13 covers a smaller area of the object 2. This is advantageous, because a choice can be made between more precise or less precise blasting. The angle of acceleration can also be called a blasting angle. The acceleration angle can be defined as the diverging angle of the radius in the plane of the rotating wheel. The acceleration angle can also be called spreading angle or ejection angle.
[0066] The angle of incidence of the particles on the surface of the object 2 also has an influence on the energy that is transferred. A perpendicular angle ensures maximum energy transfer. A smaller angle ensures a lower energy transfer. The angle of incidence has an optimal angle, depending on the type of particles, the type of top layer 3 and other factors. However, angle of incidence is often not adjustable. The angle of incidence is furthermore dependent on the acceleration angle and is different for different places of incidence of the particles.
[0067] The velocity of the particle in the ray of blasted particles 1 determines the energy of the particle together with the particle size and the particle type. A higher velocity of the particles increases the friction on and/or erosion of the top layer 3 of the object 2. As a result, a top layer 3 which is more difficult to remove can be blasted.
[0068] Blasting can serve different purposes, such as removing a complete top layer 3, or blasting shapes into objects 2. Typical examples of removing a complete top layer 3 are removing paint and rust from an object 2. A typical example of blasting shapes in objects 2 is printing text in stone or using templates with decorative figures or a watermark in glass.
[0069] The particle blasting 1 and the object 2 are movable with respect to each other. The ray of blasted particles 1 and/or the object can be moved. The particle blast stream 1 can perform a movement 4 relative to the object, and/or the object 2 can perform a movement relative to the particle blasting. The particle blasting 1 and the object 2 are also movable simultaneously. The movability of the blast stream 1 and/or the object 2 makes the ray of blaster particles 1 controllable and/or orientable, so that it radiates a desired zone of the top layer 3.
[0070]
[0071] The capsule 7 contains the particles. The can 7 is provided to supply the particles to the throwing wheel 6. Preferably the capsule 7 is replaceably connected to the throwing wheel 6, directly or indirectly. Making the capsule 7 replaceable ensures that the particle blast device can be used with different capsules 7. As a result, the total weight of the particle blast device is kept lower, since the capsule 7 can be regularly replaced and thus the weight of the capsules can be limited. Furthermore, it is also possible to provide a different type of particles to the particle blast device by replacing capsule 7.
[0072] The connection between the throwing wheel 6 and the capsule 7 is controllable by means of a valve 8. For example, the valve 8 is an iris valve. The valve 8 is provided to control the passage of the particles to the throwing wheel 6. Particles provided on the throwing wheel 6 are accelerated and ejected. By reducing the number of particles that are supplied to the throwing wheel 6, the 9 flow is reduced. The valve 8 is provided to regulate the flow. Preferably, the valve is provided in the capsule and the valve is mechanically at least partially opened when mounting, e.g. screwing, the capsule on the apparatus.
[0073] Further, the particle blast device 35 comprises a motor 9 which is connected to the throwing wheel 6 for supplying power to the throwing wheel 6. The motor 9 can be connected to 5 the throwing wheel 6 via a transmission 11. The motor can also be connected directly to the throwing wheel. The particle blast device 35 comprises a controller 10. The controller 10 communicates with the capsule 7, the valve 8, the laser (not shown) and the motor 9 for receiving information and/or controlling the aforementioned elements. In operation, the throwing wheel 6 is driven at a predetermined speed. This speed is preferably higher than 2500 revolutions per 10 minute (rpm), more preferably higher than 3500 revolutions per minute. The speed is preferably lower than 40,000 revolutions per minute and more preferably lower than 30,000 revolutions per minute.
[0074] The operation of the particle blast device 35 can be summarized as follows. The particle blast device is provided to radiate a top layer 3 of an object with accelerated particles. These accelerated particles form a ray 1. The particles are typically stored at the start in a capsule 7. Valve 8 controls the flow of the particles from the capsule 7 to the throwing wheel 6. The particles are entrained in a rotation by the throwing wheel 6, which are then accelerated and ejected into the stream of particles 1. The throwing wheel 6 rotates, causing the particles to be accelerated by a blade (not shown in this figure). Turning the throwing wheel 6 is obtained by providing the throwing wheel 6 with a drive by the motor 9. The particle blast device 35 is directed towards an object 2 where the top layer 3 is removed by the impacting particles. The characteristics of the particle blasting 1 are controlled by the controller 10. The controller 10 preferably controls the valve 8, the motor 9 and the laser. The motor can also drive the throwing wheel via a transmission 11.
[0075]
[0076]
[0077] These multiple slots 18 are arranged so that the particles escape from the accelerator when rotor 6A rotates. The particles are accelerated by the centrifugal action of the accelerator 16 and escape radially from the accelerator 16 through the escape opening 19 from the control cage 17, while the particles follow the rotational movement of the rotor 6A during the first acceleration.
[0078] Outside accelerator 16, vanes or blades 14 are provided. The vanes 14 extend substantially radially from accelerator 16 in the direction of the outer circumference of rotor body 12. Preferably there are as many vanes 14 as there are slots 18.
[0079] The vanes 14 extend at an angle θ to a direction of a nearby slot 18. Accelerated particles can thus be carried along by the vane 14, which escape from the adjacent slot 18 as they are accelerated by the accelerator 16. The accelerated particles further accelerate along the side of the blade 14. When rotor 10A rotates, the blades 14 further accelerate the entrained particles until they can be ejected at the outer circumference of rotor body 12. Preferably, the angle θ is smaller than 45°, further preferably smaller than 30°, most preferably smaller than 15°. The shape, dimensions and position of the blade can be optimized on the basis of tests and simulations.
[0080] When particles escape from the accelerator 16, the particles are entrained by blade 14. The blade 14 provides a further acceleration, as a result of which particles are accelerated from the escape opening 19 by the blades 14 along the path 34 to an ejection opening 33. This accelerating path 34 extends over an angle β. This angle β is preferably adjustable depending on the rotational speed of the blasting wheel 6, such that particles move mainly directly from the escape opening 19 to the discharge opening 33. Preferably, discharge opening 33 and/or the escape opening is movable, so that the angle over which the acceleration path 34 extends is adjustable.
[0081]
[0082] Preferably, a wear resistant coating, cover plates or an abrasion resistant material is provided on at least a portion of rotor 6A and stator 6B to protect against wear by the particles. In particular, the surfaces which in normal use come into direct contact with the particles are provided with the wear-resistant coating.
[0083]
[0084] The opening 24 is provided in the first zone 20. The opening 24 lies in front of the valve 8 and the throwing wheel 6. The opening 24 can be formed by the hollow interior of a pipe, tube or duct. The valve 8 may be provided in the capsule 7, at the inlet opening 100b, and/or in a connecting piece (not shown) between the capsule 7 and the throwing wheel 6. Examples of a connecting piece are a hose or a tube (not shown).
[0085] The second zone 21 preferably comprises a pressure medium 25. In a first embodiment, shown in
[0086] The movement of the particles can be regulated via the valve 8 or via the pressurizing element 25. If the valve 8 is closed, there will be no propelling particles in the direction of the movement of the particles 23. If the valve is fully opened, the valve 8 will exert a minimum resistance against the movement of the particles moving towards it. Due to the pressure in the first zone, the pressurizing element 25 is able to push forward the particles in the direction of the moving particles 23. The particles move via the opening 24 through the valve towards the throwing wheel 6. If the pressurizing element 25 exerts more pressure, the stream of particles might increase with the same amount of valve 8. The principle might be compared to electric current, where the pressure is analogous to the voltage. The valve 8 is a resistance element. The flow of particles is analogous to the electric current. The practitioner will understand how the different elements can be set and/or configured and/or can be chosen for a desired operation. Preferably, the particles in the capsule are permanently pushed against the opening 24. Preferably the capsule 7 closes itself automatically.
[0087]
[0088] Preferably the frame 32 consist of a nozzle or exit mouth 36 which is connected with the discharge opening. The nozzle 36 serves to orient the particle stream 1 relative with respect to the particle blast device. The spray nozzle 36 makes the acceleration α angle adjustable. Preferably the spray nozzle 36 is adjustable. The nozzle 36 can be adjusted manually, mechanically or can be adjusted by the controller 11. This makes the acceleration angle α adjustable by the controller 11. Alternatively the spray nozzle 36 is removable so that a correct spray nozzle can be mounted in function of the desired acceleration angle.
[0089] Preferably the particle blast device is equipped with at least a first handle 29 for holding the particle blast device. Furthermore, in a preferred embodiment, the particle blast device is equipped with a second handle 30.
[0090] Preferably the engine is directly linked with the throwing wheel 6. Alternatively this is done using a transmission (not shown here) linking the throwing wheel 6 and the engine 9. Preferably the engine 9 is an electric motor. By using an electric motor the particle blast device can be powered via the electricity grid 37. Alternatively it can make use of a battery (not shown) as a power supply. Another advantage is that an electric motor can be easily integrated into the particle throwing device. An electric motor is lighter than other types of engines. This limits the total weight the particle throwing device. The electric motor is preferably arranged to regulate the rotational speed of the throwing wheel. The adjustable speed means that the discharge rate of the particles is adjustable. This is beneficial for blasting of different objects with different characteristics because some materials require a higher particle speed than other materials. Alternatively the rotating speed is regulated by a transmission 11.
[0091] Preferably a control element is provided for setting the rotational speed by the user. The rotation speed is regulated by a controller 31. The control element 31 sets the rotational speed via the controller 10. The controller 10 serves to regulate the operational parameters of the particle blast device. Preferably the controller 10 regulates the opening and closing of the valve 8. The opening and closing of the valve 8 serves for controlling the flow rate of abrasive supplied to the throwing wheel 6. Preferably the controller 10 regulates the rotating speed of the object wheel 6. The throwing wheel 6 is powered by motor 9. The rotational speed of the motor 9 can be controlled by the controller or regulated by a transmission 11. The rotational speed of the wheel 6 controls the speed of the ejected particles. Preferably the controller 10 controls the pressure supplied by the pressurising device 25 via the piston 22 at the first zone. At a certain not closed position of the valve 8, a higher pressure results in a higher flow rate. The direction of movement of the particles 23 flows towards the direction of the opening 24, so they can be delivered to the throwing wheel 6.
[0092] The capsule 7 can be removably connected with the particle throwing device. Preferably, the capsule 7 is recognized by the particle blast device by means of near field communication NFC or a radio frequency identification system RFID. This has the advantage that the type of capsule 7 can be recognized. Preferably, the capsule 7 is recognized automatically, to enable the controller 10 to set the rotational speed of the engine 9 in order to achieve an optimal 14 performance of the particle blast device with the particles stored in the connected capsule 7. The particle blast device with attached capsule 7 is immediately operational when turning on the engine 9.
[0093] Preferably the particle throwing device and the capsule 7 are only usable in combination with each other, and they are unusable without each other. The particle blast device is not usable without the capsule 7 according to a configuration. The capsule 7 is not usable without the particle blast device according to a configuration. Preferably it is possible to provide a large capsule 7 that can rest on the shoulder or another body part of the professional user. A large capsule has a volume which is larger than 0.5 liters, preferably larger than 1.0 liter, more preferably larger than 2.0 liters, and, for example, a volume of approximately liters. The large capsule 7 ensures a longer operating time of one and the same capsule 7. Preferably the particle blast device works together with a vacuum cleaning device (not shown). The vacuum cleaning device serves to remove the particles after they collided with the target 2. This has the advantage that the user and the environment are less exposed to dust and particles. Optionally the particles are reusable. After purification of the removed target material, the particles can be used to fill an empty capsule 7. A second advantage is that less waste remains after the blasting process. Preferably the particle blast machine comprises a laser or other targeting device (not shown), so that the location to be blasted becomes more visible, and thereby achieving a better control of the orientation of the blasting process. Preferred properties of the laser are described above. Preferably the particle blasting machine comprises one or more removable protective screens (not shown) to protect the user against from rebounding particles or rebounding blasted material from the top layer 3. The particle blast device can also be used in an alternate embodiment for blasting of the skin of a human body. Some possibilities are the abrasive treatment of dead skin cells, teeth, bones, . . . .
[0094] An alternative embodiment of a blast wheel device, including rotor and stator is shown in
[0095] In this figure, the various parts are the following: [0096] 41—Control cage [0097] 42—Stator cover or Housing [0098] 43—Curved blades [0099] 44—Accelerator [0100] 45—Rotor base [0101] 46—Stator base [0102] 47—Original part from the angle ginder, helps to lock the bearing and guide the cooling air out (the protruding part is cut off to fit under part 46) [0103] 48—The original angle grinder without the bevel gear transmission
[0104] In summary the embodiment of this invention is not only portable, but also a more practical, more mobile, more user-friendly and safer embodiment for the removal of a layer of material of a surface.
[0105] Based on the description above the professionals will understand that the invention can be performed in different ways and on the basis of different principles. The invention is not limited to the above-described embodiments. The above-described embodiments, as well as the figures are merely illustrative and serve only to increase the understanding of the invention. The invention will therefore not be limited to the embodiments set forth herein, but is defined in the claims.