Device for collecting air accumulated in pipe

Abstract

A device for collecting air into an air collecting pipe through a hole having a certain size includes a diaphragm check valve having elasticity. The diaphragm check valve is opened due to a change in the pressure in the vicinity of an air layer during generation of air when gas accumulation occurs in a safety related system pipe of a power plant or in a general pipe.

Claims

1. A device for collecting air in a pipe, the device being installed at one side of the pipe, the device comprising: a collecting pipe provided at the one side of the pipe to collect air in the pipe; a diaphragm check valve provided at an end of the collecting pipe and configured to operate as a pressure balance is broken by an air layer existing in the pipe, the diaphragm check valve including at least one hole near an edge of the diaphragm check valve, wherein the diaphragm check valve is provided between an inner wall of the pipe and an outer wall of the pipe by penetrating the inner wall and the outer wall of the pipe; and a collected air storing unit configured to store the air coming through the diaphragm check valve and the collecting pipe; wherein the collecting pipe has a first section with a first diameter and a second section with a second diameter, the first section being nearest the side of the pipe and the first diameter being smaller than the second diameter, and wherein the diaphragm check valve includes a plurality of holes positioned between a projection of the first diameter onto the diaphragm and a projection of the second diameter onto the diaphragm.

2. The device of claim 1, wherein an elastic force of the diaphragm check valve is driven when a pressure difference is generated as air comes in due to a pressure fluctuation generated owing to the air layer existing in the pipe, and as the diaphragm check valve is opened by the elastic force, the air in the pipe comes into the collecting air storing unit via the check valve.

3. The device of claim 1, wherein the collected air storing unit has a scale indicating an amount of the collected air marked thereon.

4. The device of claim 1, wherein the diaphragm check valve has a diaphragm in which small holes for collecting air are formed, and wherein the diaphragm is provided on a front surface of the diaphragm check valve.

5. The device of claim 1 wherein an area of a diaphragm of the diaphragm check valve is larger than an area of the hole by 55% or more.

6. The device of claim 1 wherein the at least one hole near the edge of the diaphragm check valve is bigger than any individual hole of the plurality of holes positioned in the diaphragm between the projection of the first diameter and the projection of the second diameter.

7. The device of claim 1 wherein a combined area of the at least one hole near the edge of the diaphragm check valve and the plurality of holes positioned at the first diameter is 45 percent of an area of the diaphragm check valve.

Description

DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a side view of a diaphragm check valve for air collection installed at one side of a pipe, according to the present disclosure.

(2) FIG. 2 is a bottom view of a diaphragm check valve for air collection installed at one side of a pipe, according to the present disclosure.

(3) FIG. 3 is a magnified view of the diaphragm check valve shown in FIG. 2.

(4) FIG. 4 is an overall configuration view of an air collector according to the present disclosure, wherein in the right side of FIG. 4, there is shown an open state and a closed state of the diaphragm check valve.

(5) FIG. 5 is a conceptual view of the device of the present disclosure being installed on a pipe which is filled with water.

(6) FIG. 6 illustrates a “middle” portion indicated by a reference numeral 51.

(7) FIG. 7 illustrates a “low” portion indicated by a reference numeral 61.

DETAILED DESCRIPTION

(8) A device for collecting air in a pipe, the device being installed at one side of the pipe, may include a collecting pipe provided at one side of the pipe to collect air in the pipe; a diaphragm check valve provided under the collecting pipe and configured to operate as a pressure balance is broken by an air layer existing in the pipe; and a collected air storing unit configured to store the air coming through the diaphragm check valve and the collecting pipe.

(9) A detailed content for implementing the present disclosure is presented below.

(10) The shape of a diaphragm check valve or a configuration method of an overall system or a device is presented as an example in the present disclosure, and a shape similar thereto or the principle of the present disclosure may be construed to be included in claims of the present application.

(11) The present disclosure describes a device for collecting air into an air collecting pipe through a hole having a certain size, in which a diaphragm check valve having elasticity is opened due to a change in the pressure in the vicinity of an air layer during generation of air when gas accumulation occurs in a safety related system pipe of a power plant or in a general pipe.

(12) The present disclosure describes a device that guides air generated in a pipe toward an air collecting pipe and stores the air in a collected air storing unit by using a feature that a diaphragm check valve of a metal material having elasticity is opened or closed.

(13) A diaphragm check valve is characteristically a round circular diaphragm, has elasticity to be flexible, and has an oval hole formed in an edge thereof. It is ideal that the shape of the hole or the number of holes is such that an area taken by the hole to an entire area of a diaphragm is within about 45%. Such an area ratio maintains an interval of at least 3 mm to about 5 mm from a collection pipe when the elasticity of diaphragm is appropriately kept. When the interval is kept, the diaphragm check valve is opened. The diaphragm is opened in an appropriate response to a pressure difference generated when air passes in a pipe. When the diaphragm check valve is opened, that is, air passes through a pipe, air escapes via the hole of diaphragm into the air collecting pipe. Furthermore, the escaped air is confined in the collected air storing unit above the pipe.

(14) The collected air storing unit above the pipe is normally filled with water, thereby preventing a flow of air in an upper side thereof.

(15) The diaphragm check valve having elasticity to be flexible is closed at a very fast speed because an area taken by the hole of the edge of the diaphragm is at least ¼ or less, when a certain pressure is formed in the pipe. In this state, the diaphragm check valve may maintain a closed state. In general, when no air is formed and the pressure in the pipe is within an operating range of the pipe, that is, air is not generated, the diaphragm check valve may continuously maintain a closed state.

(16) The method of the disclosure may be summarized into four steps. First step is starting driving and operation/system of a power plant. When a pressure is applied to a pipe after initial water filling, the diaphragm check valve maintains an automatic closed state due to a fluid pressure increase effect.

(17) Second step is exerting the elasticity of the diaphragm by behavior in which, while the fluid under pressure flows, an air layer is contained in the fluid or air is generated in the fluid, thereby generating a pressure change by the air layers, and a pressure balance is broken by the hole at an edge of the diaphragm check valve and air of the air layer enters through the hole at the edge and very small holes (a diameter of about 1 mm to about 3 mm) inside the diaphragm. Due to an instant restoration of the elasticity of the diaphragm, air comes from the pipe. Preferably, the diameter is about 2 mm.

(18) Third step is collecting the air coming from the pipe into the collected air storing unit through the air collecting pipe.

(19) Fourth step is discharging the air collected in the collected air storing unit through a discharge hole of the collected air storing unit.

(20) The structure and operation principle of the device are described below.

(21) FIG. 1 is a side view of an air collecting pipe and a diaphragm check valve. FIG. 2 is an overall structural view showing a shape viewed from the bottom. FIG. 3 is a magnified view of a diaphragm of a diaphragm check valve, when viewed from the bottom, for explaining the area of the diaphragm and the area of a hole. FIG. 4 illustrates a device including an air collector, wherein in the right side of FIG. 4, there is shown an open state and a closed state of the diaphragm check valve. FIG. 5 is a conceptual view of the device of the present disclosure being installed on a pipe which is filled with water, which is a conceptual view showing that, by a pressure during operation, when an air layer passes in a pipe when the diaphragm check valve is closed, the diaphragm check valve is opened to remove the air.

(22) FIG. 1 illustrates the arrangement of constituent elements of a device showing a basic structure of a core factor. In FIG. 1, the device includes a collecting pipe 11 that guides air coming through the diaphragm check valve toward a collected air storing unit 31 (see FIG. 4). The device includes a diaphragm check valve 12 formed of a metal material having elasticity. When the diaphragm check valve 12 of FIG. 1 is opened, the diaphragm check valve 12 may maintain a very small interval of about 3 mm to about 5 mm from the air collecting pipe. The opening by an elastic force may remove air in the upper side of the pipe to the outside. FIG. 2 illustrates the diaphragm check valve of FIG. 1 projected from the bottom, to fit to the diameter of the collecting pipe. The role of the diaphragm having elasticity in the check valve is conceptually very important. The area of the diaphragm is larger than the area of a hole by about 55% or more. Accordingly, when the pressure increases or a system pressure is applied, the diaphragm may be rapidly and easily closed because the area of the diaphragm is greater than the area of the hole. During a normal operation, a general pressure of a system always allows for the diaphragm to be closed because the diaphragm receives a pressure in an area greater than the area of the hole, and thus the diaphragm may appropriately perform an interface role between the pipe and the outside. Also, when an air layer passes, pressure balance may be broken. At this time, air enters through the hole and thus an elastic force of the diaphragm is driven. Thus, the diaphragm check valve maintains an open state while air passes, thereby removing the air.

(23) FIG. 3 is a magnified view by projecting the diaphragm check valve from the bottom. In FIG. 3, a reference numeral 21 denotes a diaphragm area of the diaphragm check valve. The diaphragm are not only forms a boundary between the pipe and the collecting pipe/air collector, but also removes air of the air collector from the pipe during a normal operation or enables an ordinary operator to have a regular check and process air discharge, and acts as a boundary of a system to prevent a system water of a pipe from directly coming to the air collector.

(24) In FIG. 3, a reference numeral 22 denotes large holes located at the edge of the diaphragm and very small holes (having a diameter of about 2 mm or less) located around an inner diameter of the air collecting pipe. According to design, the entire area of a hole may be ideally about 45% compared to the area of the diaphragm to maintain a closed state during a normal operation of a system. In particular, fine dents are formed in the small holes. When water passes in the pipe, the water does not react to the fine dents due to a surface tension. However, when air passes there through, the air may very rapidly enter over the closed diaphragm through the fine dents. When air passes, with the above effect, a fluctuation of pressure may break the balance of pressure due to the air coming from the close diaphragm. This may provide a driving force to open the check valve from the elastic force of the diaphragm. The air generated in the pipe is easily removed toward the collecting pipe. In FIG. 3, a reference numeral 23 denotes a line projecting a large inner diameter of the collecting pipe in the upper side, and a reference numeral 24 denotes a line projecting a small inner diameter of the collecting pipe in the lower side in an area directly contacting the diaphragm.

(25) FIG. 4 illustrates the entire configuration of the device when operating. In FIG. 4, reference numerals 31, 32, 33, and 34 illustrate components that form a unitary device, and reference numerals 35 and 36 illustrates magnified views of the diaphragm check valve when opened and closed.

(26) FIG. 5 illustrates application of a device of a system for air collecting/air measuring and discharging implemented in the present disclosure.

(27) FIG. 5 illustrates the concept and operation when a unitary device is established, including all functionalities described in FIGS. 1 to 4. When the device is configured as illustrated in FIG. 4, the device is mounted in a pipe. When the device is mounted in the pipe, a shape corresponding to the “high” of FIG. 5 is made. In FIG. 5, reference numerals 41, 42, and 43 indicate a portion corresponding to “high”. As illustrated in FIG. 5, when the diaphragm check valve is mounted by penetrating through a wall of the pipe to be located between an inner wall and an outer wall of the pipe, preparation for collecting and discharging of air during air accumulation in the pipe is completed. In FIG. 6, a reference numeral 51 indicates a “middle” portion. The inside of the pipe is filled with water, and the diaphragm check valve is closed due to the pressure by the operation of a system.

(28) The diaphragm performs a boundary between the system and the outside. In FIG. 7, a reference numeral 61 indicates a portion corresponding to “low”. When air passes in the pipe, the air comes in by pressure fluctuation generated by the air layer in the pipe and the fine dents formed inside the hole of the diaphragm, and thus the pressure balance (when a pressure difference is generated) is broken and the elastic force of the diaphragm check valve is driven and the check valve is opened by the elastic force. Accordingly, the air in the pipe comes into the collecting air storing unit via the check valve, and thus the air is removed. The air to be removed escapes from the upper side of the pipe that through the open holes of the diaphragm check valve and collected in the collected air storing unit in the upper side. An amount of the air collected to a certain amount is discharged at an appropriate time by checking a scale.

(29) The inside of the pipe is filled with water, and the diaphragm check valve is closed due to the pressure by the operation of a system and performs a boundary between the system and the outside. In FIG. 7, a portion where the check valve exists is a portion corresponding to “low”. When air passes through the pipe, the air comes in by pressure fluctuation generated by the air layer and the fine dents formed inside the hole of the diaphragm, and thus the pressure balance is broken and the elastic force of the diaphragm check valve is driven and the check valve is opened, thereby removing the air in the pipe. The removed air is the air in the upper side of the pipe that passes through the open holes of the diaphragm check valve and collected in the collected air storing unit in the upper side.

(30) An amount of the air collected in collected air storing unit is discharged by checking a scale marked on the collected air storing unit and when the amount is higher than a set scale.

(31) The present disclosure has a very high industrial applicability because the present disclosure provides a device for collecting air into an air collecting pipe through a hole having a certain size, in which a diaphragm check valve having elasticity is opened due to a change in the pressure in the vicinity of an air layer during generation of air when gas accumulation occurs in a safety related system pipe of a power plant or in a general pipe. Thus, when air is continuously collected, safety of a power plant is continuously secured and a function deterioration effect may not be caused.