LEVER INDICATOR
20210156659 ยท 2021-05-27
Inventors
Cpc classification
International classification
Abstract
The lever indicator includes a housing, a measuring lever, a displacement sensor and a microcontroller. After extending to the interior of the housing, a tail end of the measuring lever synchronously swings with the displacement sensor for measurement. The microcontroller is located in the housing, and amends and calculates a measurement result according to a signal generated by the swinging of the displacement sensor, and a liquid crystal display for displaying the measurement result is further arranged outside the housing. The displacement sensor includes a fixing grid and a moving grid of a sector structure. The fixing grid is fixed inside the housing, and is correspondingly located above the tail end of the measuring lever. The moving grid is fixed onto the tail end of the measuring lever and swings relative to the fixing grid after linked with the measuring lever.
Claims
1. A lever indicator, comprising a housing, a measuring lever, a displacement sensor, and a microcontroller, wherein the displacement sensor is located inside the housing, wherein the measuring lever is rotatably mounted on the housing, wherein a front end of the measuring lever extends out of the housing to be provided with a measuring contactor, wherein, after extending to an interior of the housing, a tail end of the measuring lever synchronously swings with the displacement sensor for measurement, wherein the microcontroller is located in the housing, and amends and calculates a measurement result according to a signal generated by swinging of the displacement sensor, wherein a liquid crystal display for displaying the measurement result is further arranged outside the housing, wherein the displacement sensor is any one of a capacitive grid sensor, a magnetic grid sensor or a CCD displacement sensor, wherein the displacement sensor is comprised of a fixing grid and a moving grid of a sector structure, wherein the fixing grid is fixed in the housing and is correspondingly located above the tail end of the measuring lever, and wherein the moving grid is fixed onto the tail end of the measuring lever and swings relative to the fixing grid after linked with the measuring lever.
2. The lever indicator of claim 1, further comprising: an anti-slanting-swinging mechanism for limiting slanting swinging of the measuring lever in a rotating process being arranged at a position, corresponding to the measuring lever or a rotary center of the measuring lever, on the housing.
3. The lever indicator of claim 2, wherein the measuring lever comprises a first-stage lever and a second-stage lever which are arranged at a front portion and a rear portion of the housing in the axial direction, wherein a middle portion of the first-stage lever is rotatably mounted at an end of the housing, wherein a front end of the first-stage lever extends out of the housing to be connected to the measuring contactor, wherein a tail end of the first-stage lever corresponds to a front portion of the second-stage lever, wherein a rotary center shaft enabling the second-stage lever to rotate inside the housing is arranged at the front portion of the second-stage lever, wherein stirring pins keeping rotating in the same direction after being stirred by the tail end of the first-stage lever from different directions are arranged at the front portion of the second-stage lever and are corresponding to front and rear sides of the rotary center shaft, respectively, wherein the moving grid is fixed onto a tail end of the second-stage lever, and wherein an anti-slanting-swinging mechanism configured to limit slanting swinging of the rotary center shaft in a rotating process of the second-stage lever is arranged on the housing to limit slanting swinging of the second-stage lever in the rotating process, so as to ensure a constant gap between the fixing grid and the moving grid.
4. The lever indicator of claim 3, wherein the anti-slanting-swinging mechanism comprises two limiting screws, wherein a fixing plate on which the top of the rotary center shaft is rotatably mounted is arranged in the housing, and is correspondingly located above the rotary center shaft, wherein the bottom of the rotary center shaft is rotatably mounted at a corresponding position on the housing, wherein one of the limiting screws is mounted in the housing, is correspondingly located below the moving grid, and upwardly abuts against the bottom of the moving grid, and wherein the other of the limiting screws is located on the fixing plate, and downwardly abuts against an upper surface of the first-stage lever.
5. The lever indicator of claim 3, wherein the anti-slanting-swinging mechanism comprises two deep-groove ball bearings for limiting the slanting swinging of the rotary center shaft in the horizontal direction and in the vertical direction, and wherein the two deep-groove ball bearings are located in the housing, are corresponding to an upper position and a lower position of the rotary center shaft, and sleeve an upper portion and a lower portion of the rotary center shaft, respectively.
6. The lever indicator of claim 3, wherein the anti-slanting-swinging mechanism comprises two thrust ball bearings for limiting the slanting swinging of the rotary center shaft in the horizontal direction and in the vertical direction, and wherein the two thrust ball bearings are located in the housing, are corresponding to an upper position and a lower position of the rotary center shaft, and sleeve an upper portion and a lower portion of the rotary center shaft, respectively.
7. The lever indicator of claim 3, wherein the anti-slanting-swinging mechanism comprises two limiting shafts for limiting the slanting swinging of the rotary center shaft in the horizontal direction and in the vertical direction, wherein a fixing plate on which the top of the rotary center shaft is rotatably mounted is arranged in the housing, and is correspondingly located above the rotary center shaft, wherein the bottom of the rotary center shaft is rotatably mounted at a corresponding position on the housing, and wherein the two limiting shafts are parallelly arranged in the housing and are corresponding to an upper position and a lower position of a middle portion of the second-stage lever.
8. The lever indicator of claim 3, wherein the anti-slanting-swinging mechanism is a guiding groove matching the tail end of the second-stage lever, wherein a fixing plate on which the top of the rotary center shaft is rotatably mounted is arranged in the housing, and is correspondingly located above the rotary center shaft, wherein the bottom of the rotary center shaft is rotatably mounted at a corresponding position on the housing, wherein the guiding groove is located at a position corresponding to the tail end of the second-stage lever in the housing, and wherein the tail end of the second-stage lever reaches the interior of the guiding groove after extending outside the bottom of the moving grid.
9. The lever indicator of claim 3, further comprising a wire which recognizes a direction in which the first-stage lever stirs the second-stage lever, wherein the bottom of the stirring pin close to the moving grid is erected on the second-stage lever through an insulating sleeve, wherein one end of the wire is connected to the fixing grid, wherein the other end of the wire is connected to the stirring pin close to the moving grid, wherein the fixing grid, the wire, the stirring pin close to the moving grid and the first-stage lever form a connected signal circuit or a disconnected signal circuit when the first-stage lever stirs the second-stage lever in different directions, and wherein the microcontroller recognizes the direction in which the first-stage lever stirs the second-stage lever according to the connection and disconnection of the signal circuit, and amends a manufacturing or assembling error of components on two sides of the rotary center shaft in the axial direction of the housing.
10. The lever indicator of claim 2, wherein the measuring lever is a first-stage measuring lever, wherein the moving grid is fixed onto a tail end of the first-stage measuring lever, wherein the anti-slanting-swinging mechanism comprises two limiting screws, wherein a fixing plate on which the top of the rotary center shaft is rotatably mounted is arranged in the housing, and is correspondingly located above the rotary center shaft, wherein the bottom of the rotary center shaft is rotatably mounted at a corresponding position on the housing, wherein one of the limiting screws is mounted in the housing, is correspondingly located below the moving grid, and upwardly abuts against the bottom of the moving grid, and wherein the other of the limiting screws is located on the fixing plate, and downwardly abuts against an upper surface of the first-stage lever.
11. The lever indicator of claim 10, further comprising: a wire which recognizes a swinging direction of the first-stage lever, wherein a supporting plate is rotatably arranged in the housing through a rotating shaft, and is correspondingly located below a rear portion of the first-stage lever, wherein a fixing plate on which the top of the rotating shaft is rotatably mounted is arranged in the housing, and is correspondingly located above the rotating shaft, wherein the bottom of the rotating shaft is rotatably mounted at a corresponding position on the housing, wherein stirring pins stirred by the first-stage lever from different directions are upwardly erected on the supporting plate, and are corresponding to two sides in the axial direction of a rotating center of the supporting plate, wherein the bottom of the stirring pin close to the moving grid is erected on the supporting plate through an insulating sleeve, wherein one end of the wire is connected to the fixing grid, wherein the other end of the wire is connected to the stirring pin close to the moving grid, wherein the fixing grid, the wire, the stirring pin close to the moving grid and the first-stage lever form a connected signal circuit or a disconnected signal circuit when the first-stage lever stirs the supporting plate in different directions, and wherein the microcontroller recognizes the swinging direction of the first-stage lever according to the connection and disconnection of the signal circuit, and amends a manufacturing or assembling error of components on two sides of a rotary center of the first-stage lever in the axial direction of the housing.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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[0053] In the drawings, the list of components represented by reference numerals is as follows: 1, housing; 2, first-stage lever; 3, measuring contactor; 4, liquid crystal display; 5, fixing grid; 6, moving grid; 7, second-stage lever; 8, rotary center shaft; 9, stirring pin; 10, screw; 11, deep-groove ball bearing; 12, thrust ball bearing; 13, limiting shaft; 14, guiding groove; 15, wire; 16, insulating sleeve; 17, ball; 18, rotary member; 19, cover body; 20, supporting plate; and 21, fixing plate.
DETAILED DESCRIPTION OF THE INVENTION
[0054] The principles and features of the present invention are described below with reference to the accompanying drawings. Examples are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
First Embodiment
[0055] As shown in
[0056] An anti-slanting-swinging mechanism for limiting slanting swinging of the measuring lever in a rotating process is arranged at a position, corresponding to the measuring lever or a rotary center of the measuring lever, on the housing 1.
[0057] The measuring lever includes a first-stage lever 2 and a second-stage lever 7 which are arranged at a front portion and a rear portion of the housing 1 in the axial direction; a middle portion of the first-stage lever 2 is rotatably mounted at an end of the housing 1, the front end of the first-stage lever 2 extends out of the housing 1 to be connected to the measuring contactor 3, and the tail end of the first-stage lever 2 corresponds to a front portion of the second-stage lever 7; a rotary center shaft 8 enabling the second-stage lever 7 to rotate inside the housing 1 is arranged at the front portion of the second-stage lever 7; stirring pins 9 keeping rotating in the same direction after being stirred by the tail end of the first-stage lever 2 from different directions are arranged at the front portion of the second-stage lever 7 and are corresponding to the front and rear sides of the rotary center shaft 8, respectively; the moving grid 6 is fixed onto the tail end of the second-stage lever 7; and an anti-slanting-swinging mechanism configured to limit slanting swinging of the rotary center shaft 8 in a rotating process of the second-stage lever 7 is arranged on the housing 1 to limit slanting swinging of the second-stage lever 7 in the rotating process, so as to ensure a constant gap between the fixing grid 5 and the moving grid 6. Specific details are as follows.
[0058] The anti-slanting-swinging mechanism includes two limiting screws 10; a fixing plate 21 on which the top of the rotary center shaft 8 is rotatably mounted is arranged in the housing 1, and is correspondingly located above the rotary center shaft 8; the bottom of the rotary center shaft 8 is rotatably mounted at a corresponding position on the housing 1; one of the limiting screws 10 is mounted in the housing 1, is correspondingly located below the moving grid 6, and upwardly abuts against the bottom of the moving grid 6; and the other of the limiting screws 10 is located on the fixing plate 21, and downwardly abuts against an upper surface of the first-stage lever 2. In a measurement process, as the moving grid 6 is fixed on the second-stage lever 7 to form an integral body, and is abutted against by the two limiting screws 10 upwards and downwards and clamped therebetween, when the moving grid 6 is rotated relative to the fixing grid 5 for measurement, the rotation of the moving grid 6 is confined between the two limiting screws 10. Under the action of the limiting screws 10, the moving grid 6 is unlikely to swing slantly, so that a constant gap between the moving grid 6 and the fixing grid 5 is kept, thereby ensuring the measurement accuracy (after swinging, the moving grid will return under the action of a restoration member such as a torsion spring, which belongs to the prior art and will not be repeated herein). In addition, the moving grid 6 in the lever indicator is directly fixed onto the second-stage lever 7, so that a whole precision motion transmission mechanism between a lever arm and the moving grid is eliminated. Thus, on one hand, the production cost is greatly reduced; and on the other hand, as there is no intermediate motion transmission mechanism between the lever arm and the moving grid, errors caused by multi-stage transmission are reduced, greatly improving the measurement accuracy.
[0059] In an existing lever indicator, manufacturing accuracy requirements on relatively rotating components on two sides of a rotary center of a measuring lever are very high, such as micron-level tolerance accuracy; or in order to meet requirements, it is required to repeatedly adjust to avoid manufacturing or assembling errors in an assembling process. However, if the component is required to achieve the micron-level tolerance accuracy such as IT1-level or IT2-level tolerance, the manufacturing cost of the component will be greatly increased. Therefore, in order to solve the above technical problems, currently, most of the mechanical lever indicators are currently adjusted by professional technicians, which is very demanding for relevant personnel, so they need to be trained for a long time. The present invention solves the above technical problems by the following solutions.
[0060] The lever indicator further includes a wire 15 which recognizes a direction in which the first-stage lever 2 stirs the second-stage lever 7. The bottom of the stirring pin 9 close to the moving grid 6 is erected on the second-stage lever 7 through an insulating sleeve 16, one end of the wire 15 is connected to the fixing grid 5, the other end of the wire 15 is connected to the stirring pin 9 close to the moving grid 56, and the fixing grid 5, the wire 15, the stirring pin 9 close to the moving grid 56 and the first-stage lever 2 form a connected signal circuit or a disconnected signal circuit in a condition that the first-stage lever 2 stirs the second-stage lever 7 in different directions; and the microcontroller recognizes the direction in which the first-stage lever 2 stirs the second-stage lever 7 according to the connection and disconnection of the signal circuit, and amends a manufacturing or assembling error of components on two sides of the rotary center shaft 28 in the axial direction of the housing 1. Referring to
[0061] In addition, in this field, as the sensor moving grid 56 is directly fixed on the measuring lever arm, the fixing position of the moving grid 6 determines an amplification ratio of the lever indicator in measurement, and it is difficult to ensure that the fixing positions of all moving grids 56 are completely the same in a mass production process, an amplification ratio error is generated and product accuracy is adversely affected. In the present invention, the provided microcontroller is adopted to amend a coefficient of the amplification ratio of each lever indicator, so that the accuracy of the amplification ratio of the measuring lever is ensured. Thus, in the production process, the mounting position requirement of the moving grid 56 on the measuring lever arm is not strict, so that the assembling difficulty is reduced, greatly reducing the manufacturing cost.
Second Embodiment
[0062] In this embodiment, the anti-slanting-swinging mechanism is changed, and other structures are the same as those in the first embodiment. As shown in
Third Embodiment
[0063] In this embodiment, the anti-slanting-swinging mechanism is changed, and other structures are the same as those in the first embodiment. As shown in
Fourth Embodiment
[0064] In this embodiment, the anti-slanting-swinging mechanism is changed, and other structures are the same as those in the first embodiment 1. As shown in
Fifth Embodiment
[0065] In this embodiment, the anti-slanting-swinging mechanism is changed, and other structures are the same as those in the first Embodiment. As shown in
Sixth Embodiment
[0066] As shown in
[0067] As described above, the present invention reduces the manufacturing and assembling accuracy requirements of the components by providing the wire 15. The specific details are as follows.
[0068] A supporting plate 20 is rotatably arranged in the housing 1 through a rotating shaft 22, and is correspondingly located below the rear portion of the first-stage lever 2. A fixing plate 21 on which the top of the rotating shaft 22 is rotatably mounted is arranged in the housing 1, and is correspondingly located above the rotating shaft 22. The bottom of the rotating shaft 22 is rotatably mounted at a corresponding position on the housing 1. Stirring pins 9 stirred by the first-stage lever 2 from different directions are upwardly erected on the supporting plate 20, and are corresponding to two sides in the axial direction of a rotating center of the supporting plate 20. The bottom of the stirring pin 9 close to the moving grid 6 is erected on the supporting plate 20 through an insulating sleeve 16. One end of the wire 15 is connected to the fixing grid 5, and the other end of the wire 15 is connected to the stirring pin 9 close to the moving grid 6. The fixing grid 5, the wire 15, the stirring pin 9 close to the moving grid and the first-stage lever 2 can form a connected signal circuit or a disconnected signal circuit when the first-stage lever 2 stirs the supporting plate 20 in different directions. The microcontroller recognizes the swinging direction of the first-stage lever 2 according to the connection and disconnection of the signal circuit, and amends a manufacturing or assembling error of components on two sides of a rotary center of the first-stage lever 2 in the axial direction of the housing 1.
[0069] Referring to
Seventh Embodiment
[0070] In this embodiment, the anti-slanting-swinging mechanism is changed, and other structures are the same as those in the sixth embodiment. As shown in
[0071] The foregoing descriptions are only preferred embodiments of the present invention, and do not intend to limit the present invention. Any variation, equivalent substitution and modification that fall within the spirit and principle of the present invention should be embraced by the protective scope of the present invention.