ELECTROREDUCTION OF CARBON DIOXIDE ON TRANSITION METAL OXIDE CATALYSTS
20210147987 · 2021-05-20
Inventors
Cpc classification
International classification
Abstract
Provided is a method for the electrolytic reduction of CO.sub.2 that comprises providing an electrolytic cell comprising at least one reaction chamber comprising at least one anode and at least one cathode placing at least one electrolyte solution between at least one anode and at least one cathode, wherein the at least one cathode comprises at least one catalyst surface comprising at least one transition metal oxide, providing CO.sub.2 in the electrolyte solution; and applying electrical potential to the electrolytic cell, so that CO.sub.2 undergoes at least one reduction reaction at the cathode to provide at least one product selected from the group consisting of methanol, methane, mcthanediol and formic acid. Also provided is an electrochemical dev ice for electrochemical reduction of CO.sub.2 that has at least one cathode comprising a transition metal oxide.
Claims
1. A method for the electrolytic reduction of CO.sub.2, the method comprising: providing an electrolytic cell comprising at least one reaction chamber comprising at least one anode and at least one cathode, wherein the at least one cathode comprises at least one catalyst surface comprising at least one transition metal oxide selected from the group consisting of HfO.sub.2, OsO.sub.2, RhO.sub.2, CrO.sub.2, NbO.sub.2, MnO.sub.2, ZrO.sub.2, and VO.sub.2; placing at least one electrolyte solution between the at least one anode and the at least one cathode, so that the at least one anode and the at least one cathode come into contact with the electrolyte solution; providing CO.sub.2 in the electrolyte solution; and applying electrical potential to the electrolytic cell; whereby CO.sub.2 undergoes at least one reduction reaction at the cathode to provide methanol, or formic acid.
2. The method of claim 1, wherein the at least one transition metal oxide is selected from the group consisting of HfO.sub.2, NbO.sub.2, and ZrO.sub.2.
3. The method of claim 1. wherein the catalyst surface is provided as a pure transition metal oxide.
4. The method of claim 1. wherein the catalyst surface comprises two or more transition metal oxides.
5. The method of claim 1. wherein the method is carried out at a temperature in the range of about 0° C. to about 50° C.
6. The method of claim 1. characterized in that the method is carried out at ambient pressure.
7. The method of claim 1, characterized in that the method is carried out at a pressure in the range of about 1 atmospere to about 30 atmospheres.
8. The method of claim 1. wherein the catalyst surface comprises at least one surface having a rutile structure.
9. The method of claim 1. wherein the catalyst surface comprises at least one surface having a (110) facet.
10. The method of claim 1. wherein an electrode potential that is less than about −0.5 V using a reversible hydrogen electrode (RHE) as a reference, is applied to the electrolytic cell.
11. (canceled)
12. The method of claim 10, wherein an electrode potential that is in the range of about −0.4 V to about −0.1 V is applied to the electrolytic cell.
13. An electrochemical device for the reduction of carbon dioxide to methanol, or formic acid, comprising at least one electrochemical cell that comprises an anode and a cathode, wherein the cathode comprises at least one cathode electrode having at least one catalyst surface comprising at least one transition metal oxide selected from the group consisting of HfO.sub.2, OsO.sub.2, RhO.sub.2, CrO.sub.2, NbO.sub.2, MnO.sub.2, ZrO.sub.2, and VO.sub.2.
14. The electrochemical device of claim 13, wherein the at least one transition metal oxide is selected from the group consisting of HfO.sub.2, NbO.sub.2, and ZrO.sub.2.
15. The electrochemical device of claim 13, wherein the catalyst surface comprises at least one surface having a rutile structure.
16. A process for the catalytic reduction of carbon dioxide, comprising: introducing CO.sub.2 to a solution comprising at least one electrolyte in an electrolytic cell so that the CO.sub.2 comes into contact with at least one cathode electrode surface; and applying a potential to said electrolytic cell, whereby CO.sub.2 reacts with protons to form methanol or formic acid; wherein the cathode electrode surface comprises at least one catalyst surface comprising at least one transition metal oxide selected from the group consisting of HfO.sub.2, OSO.sub.2, RhO.sub.2, CrO.sub.2, NbO.sub.2, MnO.sub.2, ZrO.sub.2, and VO.sub.2.
17. The process of claim 16, wherein the at least one transition metal oxide is selected from the group consisting of HfO.sub.2, NbO.sub.2, and ZrO.sub.2.
18. The process of claim 16, wherein the process is carried out at a pressure in the range of about 1 to 20 atmospheres and a temperature in the range of about 0° C. to about 50° C.
19. The process of claim 16, wherein the catalyst surface comprises at least one surface having a rutile structure.
20. The process of claim 16, wherein the catalyst surface comprises at least one surface having a (110) facet.
21. The process of claim 16, wherein the process is carried out at a temperature in the range of about 0° C. to about 50° C.
22. The process of claim 16, wherein the process is carried out at a temperature in the range of about 10° C. to about 40° C.
23. The process of claim 16, wherein the process is carried out at ambient pressure.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0014] The skilled person will understand that the figures, described below, are for illustration purposes only. The figures are not intended to limit the scope of the present teachings in any way.
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DESCRIPTION
[0036] In the following, exemplary embodiments of the invention will be described, referring to the figures. These examples are provided to provide further understanding of the invention, without limiting its scope.
[0037] In the following description, a series of steps are described. The skilled person will appreciate that unless required by the context, the order of steps is not critical for the resulting configuration and its effect. Further, it will be apparent to the skilled person that irrespective of the order of steps, the presence or absence of time delay between steps, can be present between some or all of the described steps.
[0038] As used herein, including in the claims, singular forms of terms are to be construed as also including the plural form and vice versa, unless the context indicates otherwise. Thus, it should be noted that as used herein, the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
[0039] Throughout the description and claims, the terms “comprise”, “including”, “having”, and “contain” and their variations should be understood as meaning “including but not limited to”, and are not intended to exclude other components.
[0040] The present invention also covers the exact terms, features, values and ranges etc. in case these terms, features, values and ranges etc. are used in conjunction with terms such as about, around, generally, substantially, essentially, at least etc. (i.e., “about 3” shall also cover exactly 3 or “substantially constant” shall also cover exactly constant).
[0041] The term “at least one” should be understood as meaning “one or more”, and therefore includes both embodiments that include one or multiple components. Furthermore, dependent claims that refer to independent claims that describe features with “at least one” have the same meaning, both when the feature is referred to as “the” and “the at least one”.
[0042] The present invention is based on the surprising discovery that on the surface of certain transition metal oxide catalysts, it is possible to reduce carbon dioxide under conditions of low temperature and pressure, including at ambient temperature and pressure, using a low applied potential. Given the surge in atmospheric CO.sub.2 levels and the resulting impact on climate, the invention provides important advances in carbon neutral energy technology. Carbonaceous fuel, such as methanol or methane, can be used in current transportation systems without major investments in infrastructure or new technologies, and can also avoid or minimize use of battery-based energy storage.
[0043] The invention therefore provides an important advance in the development of technologies that can reduce CO.sub.2 levels to produce organic feedstock such as combustible fuels.
[0044] Thus, the invention provides processes and systems for the electrochemical reduction of CO.sub.2 at ambient temperature and pressure. Reaction products include methane, methanol, methanediol and/or formic acid. However, as will be apparent to the skilled person, the reduction of CO.sub.2 can be geared to produce the desired product or mixture of products, by selecting the appropriate catalyst surface and/or adjusting the applied voltage to electrochemical cell.
[0045] In the process and system of the present invention, an electrolytic cell is used that can be any cell from a range of conventional commercially suitable and feasible electrolytic cell designs that can accommodate a special purpose cathode in accordance with the invention. Thus, the cell and system can in certain embodiment have one or more cathode cells and one or more anode cells.
[0046] An electrolytic cell in the present context is an electrochemical cell that undergoes a redox reaction when electrical energy is applied to the cell.
[0047] The skilled person will appreciate that chemical compounds as described herein are provided by their chemical formula irrespective of their phase or state. In particular, compounds that are present in their gaseous state when present in a pure and isolated form at room temperature (such as CO.sub.2) are herein described by their chemical formula. For example, carbon dioxide is herein described as CO.sub.2, whether present as a gas, as individual molecules, in clusters, bound to surfaces or present as a solute, and the same applies to other molecular species described herein.
[0048] Carbon dioxide (CO.sub.2) can be provided by any one of bicarbonate (HCO.sub.3.sup.−), carbonate (CO.sub.3.sup.2−) and/or carbonic acid (H.sub.2CO.sub.3). For example, bicarbonate and carbonate can be provided as bicarbonate or carbonate salts, either in pure form or in a mixture into a solution, that can preferably be an aqueous solution. A mixture of any of bicarbonate, carbonate and carbonic acid will reach equilibrium in solution. Thus, as apparent to the skilled person, the relative concentration of these species will depend on pH of an aqueous solution. An alternate source of CO.sub.2 is the gaseous form of the compound, CO.sub.2(g). Gaseous CO.sub.2 can be provided as a sole source of CO.sub.2, or it can be provided as a supplement to other sources of CO.sub.2 in the cell, including the aforementioned bicarbonate, carbonate and carbonic acid.
[0049] The proton donor in the electrochemical reactions taking place in the reduction of CO.sub.2 can be any suitable substance that is capable of donating protons in the electrolytic cell. The proton donor can for example be an acid, such as any suitable organic or inorganic acid. The proton donor can be provide in an acidic, neutral or alkaline aqueous solutions. The proton donor can also, or alternatively, be provided by H.sub.2 oxidation at the anode. I.e. hydrogen can be considered as a source of protons: H.sub.2⇔2(H.sup.++e.sup.−).
[0050] The electrolytic cell in general comprises at least three general parts or components, a cathode electrode, an anode electrode and an electrolyte.
[0051] The electrochemical reduction of carbon dioxide is the conversion of carbon dioxide to more reduced chemical species using electrical energy.
[0052] The different parts or components can be provided in separate containers, or they can be provided in a single container. The electrolyte can be an aqueous solution in which ions are dissolved. When provided as an aqueous solution, the aqueous solution can be a neutral, an alkaline or an acidic solution. In some embodiments, the aqueous solution is an acidic solution.
[0053] In general terms, the catalyst on the electrode surface should ideally have the following characteristics: It should (a) be chemically stable, it should (b) not become reduced or otherwise consumed during the electrolytic process, it should facilitate the formation of carbon-containing products, and (d) use of the catalyst should lead to the production of minimal amount of hydrogen gas. As will be further described, the catalyst oxides according to the invention fulfill these characteristics.
[0054] The catalyst can comprise one or more stabiliser that serves the role of preventing degradation of the catalyst. Suitable stabilisers should be more stable to degradation than the metal oxide(s) being employed, but otherwise are inert with respect to the catalytic reactions taking place on the electrode surface. Exemplary stabilisers include, but is not limited to, metal oxycarbides, metal oxynitrides, bimetallic oxides and the like.
[0055] The transition metal oxides can also be provided as a thin layer (e.g., as few layers or as a monolayer) on a stable and conductive surface.
[0056] An advantage of the present invention is that the process can be suitably operated using suitable electrolyte solutions. The electrolyte solution can be non-aqueous or aqueous. For example, the electrolyte solution can comprise, or consist of an aqueous solutions containing dissolved electrolytes (salts). Thus, in certain embodiments of the process and system, the electrolytic cell comprises one or more aqueous electrolytic solutions, in one or more cell compartments. Individual cell compartments can be separated by suitable barriers, such as membranes that allow electrolytes to pass through. Aqueous electrolyte solutions may comprise any of various typical inorganic or organic salts such as but limited to soluble salts of e.g. chloride, nitrate, chlorate bromide, etc. e.g. sodium chloride, potassium chloride, calcium chloride, ammonium chloride, and other suitable salts. The aqueous electrolyte solutions may also comprise any one, or a combination of, alkali or alkaline earth metal oxides, such as sodium hydroxide, potassium hydroxide, lithium hydroxide, calcium hydroxide, rubidium hydroxide and cesium hydroxide. The aqueous electrolyte solution can preferably comprise carbonate, bicarbonate or carbonic acid. The aqueous electrolyte solution can also further comprise one or more organic or inorganic acids. Inorganic acids can include mineral acids that include but are not limited to, hydrochloric acid, nitric acid, phosphoric acid, sulphuric acid, boric acid, hydrofluoric acid, hydrobromic acid, and perchloric acid. The electrolyte can alternatively be provided as a protic or aprotic, non-aqueous solution. For example, the electrolyte can be provided as an ionic liquid, i.e. as a molten salt, for example a sodium chloride salt.
[0057] As appears from herein, the essential feature of the present invention concerns the composition and structure of the cathode electrode. Transition metal oxides have a wide variety of surface structures which affect the surface energy of these compounds and influence their chemical properties. The relative acidity and basicity of the atoms present on the surface of metal oxides are also affected by the coordination of the metal cation and oxygen anion, which alter the catalytic properties of these compounds.
[0058] In certain embodiments of the process, method or device in accordance with the invention, the transition metal oxide catalyst on the cathode electrode surface comprises one or more of the following: ruthenium oxide (RuO.sub.2), hafnium oxide (HfO.sub.2), iridium oxide (IrO.sub.2), titanium oxide (TiO.sub.2), osmium oxide (OsO.sub.2), rhodium oxide (RhO.sub.2), chromium oxide (CrO.sub.2), niobium oxide (NbO.sub.2), manganese oxide (MnO.sub.2), palladium oxide (PdO.sub.2), platinum oxide (PtO.sub.2), rhenium oxide (ReO.sub.2), zirconium oxide (ZrO.sub.2), vanadium oxide (VO.sub.2) and molybdenum oxide (MoO.sub.2).
[0059] In one embodiment, the transition metal oxide catalyst comprises one or more of of hafnium oxide (HfO.sub.2), iridium oxide (IrO.sub.2), osmium oxide (OsO.sub.2), rhodium oxide (RhO.sub.2), chromium oxide (CrO.sub.2), niobium oxide (NbO.sub.2), manganese oxide (MnO.sub.2), palladium oxide (PdO.sub.2), rhenium oxide (ReO.sub.2), zirconium oxide (ZrO.sub.2), vanadium oxide (VO.sub.2) and molybdenum oxide (MoO.sub.2).
[0060] In one embodiment, the transition metal oxide catalyst comprises one or more of of hafnium oxide (HfO.sub.2), titanium oxide (TiO.sub.2), osmium oxide (OsO.sub.2), rhodium oxide (RhO.sub.2), chromium oxide (CrO.sub.2), niobium oxide (NbO.sub.2), manganese oxide (MnO.sub.2), palladium oxide (PdO.sub.2), platinum oxide (PtO.sub.2), rhenium oxide (ReO.sub.2), zirconium oxide (ZrO.sub.2), vanadium oxide (VO.sub.2) and molybdenum oxide (MoO.sub.2).
[0061] In one embodiment, the transition metal oxide catalyst comprises one or more of of hafnium oxide (HfO.sub.2), osmium oxide (OsO.sub.2), rhodium oxide (RhO.sub.2), chromium oxide (CrO.sub.2), niobium oxide (NbO.sub.2), manganese oxide (MnO.sub.2), palladium oxide (PdO.sub.2), rhenium oxide (ReO.sub.2), zirconium oxide (ZrO.sub.2), vanadium oxide (VO.sub.2) and molybdenum oxide (MoO.sub.2).
[0062] In one embodiment, the transition metal oxide catalyst comprises one or more of titanium oxide (TiO.sub.2), hafnium oxide (HfO.sub.2), osmium oxide (OsO.sub.2), rhodium oxide (RhO.sub.2), chromium oxide (CrO.sub.2), manganese oxide (MnO.sub.2), molybdenum oxide (MoO.sub.2), zirconium oxide (ZrO.sub.2), vanadium oxide (VO.sub.2).
[0063] In one embodiment, the transition metal oxide catalyst comprises one or more hafnium oxide (HfO.sub.2), osmium oxide (OsO.sub.2), rhodium oxide (RhO.sub.2), chromium oxide (CrO.sub.2), manganese oxide (MnO.sub.2), molybdenum oxide (MoO.sub.2), zirconium oxide (ZrO.sub.2), vanadium oxide (VO.sub.2).
[0064] In one embodiment, the transition metal oxide catalyst comprises one or more of rhodium oxide (RhO.sub.2), chromium oxide (CrO.sub.2), manganese oxide (MnO.sub.2), molybdenum oxide (MoO.sub.2), zirconium oxide (ZrO.sub.2), vanadium oxide (VO.sub.2).
[0065] In one embodiment, the transition metal oxide catalyst comprises one or more of of rhodium oxide (RhO.sub.2), chromium oxide (CrO.sub.2), manganese oxide (MnO.sub.2) and molybdenum oxide (MoO.sub.2).
[0066] In one embodiment, the transition metal oxide catalyst comprises one or more of of rhodium oxide (RhO.sub.2), chromium oxide (CrO.sub.2), manganese oxide (MnO.sub.2).
[0067] Depending on the substance composition of the catalyst, a suitable surface crystal structure may be preferred. Various different crystal structures exist for transition metal oxides and different structures can be obtained at different growth conditions. It is within scope of the skilled person to select appropriate surface crystal structures.
[0068] It may be preferable that the catalyst comprise at least one surface having a rutile structure. Other crystal structures known in the art (e.g., rocksalt structure, zincblende structure, anatase structure, perovskite structure) are also possible (see., e.g., International Tables for Crystallography; http://it.iucr.org).
[0069] Several different surface facets may exist for a given crystal structure (polycrystalline surfaces). The (110) facet of rutile exhibits the lowest surface free energy and is therefore in general thermodynamically most stable. Accordingly, in some embodiments, the transition metal oxides can be of rutile structure with a (110) facet providing the catalytic surface. Alternatively, the (100) and/or the (111) facets of the rocksalt structure can be chosen.
[0070] Thus, in some embodiments, the catalyst surface is a transition metal rutile surface. The surface can have any suitable facet, including but not limited to the (110) facet. In some embodiments, the surface facet comprises, or consists of, the (110) facet of a transition metal oxide selected from the group consisting of RuO.sub.2, HfO.sub.2, IrO.sub.2, TiO.sub.2,OsO.sub.2, RhO.sub.2, CrO.sub.2, NbO.sub.2, MnO.sub.2, PdO.sub.2, PtO.sub.2, ReO.sub.2, ZrO.sub.2, VO.sub.2 and MoO.sub.2. For example, the surface facet can comprise, or consist of, the (110) facet of a transition metal oxide selected from the group consisting of HfO.sub.2, IrO.sub.2, OsO.sub.2, RhO.sub.2, CrO.sub.2, NbO.sub.2, MnO.sub.2, PdO.sub.2, ReO.sub.2, ZrO.sub.2, VO.sub.2 and MoO.sub.2.
[0071] In some preferred embodiments, the catalyst comprises the (110) facet of the rutile structure of one or more oxide selected from RhO.sub.2, CrO.sub.2, MnO.sub.2, PdO.sub.2 and PtO.sub.2.
[0072] In some preferred embodiments, the catalyst comprises the (110) facet of the rutile structure of one or more oxide selected from RhO.sub.2, CrO.sub.2, MnO.sub.2, MoO.sub.2, and PdO.sub.2.
[0073] In some preferred embodiments, the catalyst comprises a the (110) facet of the rutile structure of one or more oxide selected from RhO.sub.2, CrO.sub.2, MoO.sub.2 and MnO.sub.2.
[0074] In a preferred embodiment, the catalyst comprises a the (110) facet of the rutile structure of MnO.sub.2. In another preferred embodiment, the catalyst comprises a the (110) facet of the rutile structure CrO.sub.2. In another preferred embodiment, the catalyst comprises a the (110) facet of the rutile structure of one or more oxide selected from RhO.sub.2. In another preferred embodiment, the catalyst comprises a the (110) facet of the rutile structure of one or more oxide selected from MoO.sub.2.
[0075] A rutile metal oxide surface having a (110) facet contains metal atoms of two different coordination environments, where rows of sixfold coordinated metal atoms alternate with rows of fivefold coordinated metal atoms along the [001] direction. Whereas the sixfold coordinated metal atoms have approximately the same geometry as bulk, the fivefold coordinated metal atoms have an unsaturated bond perpendicular to the surface. Thus two distinct surface sites are found, coordinatively unsaturated sites (cus-sites) on top of the 5-fold coordinated metal atoms and bridging sites (br-sites) between two sixfold coordinated metal atoms.
[0076] In certain embodiments of the invention, the catalyst surface is provided as a pure transition metal oxide, i.e. the catalyst comprises a single transition metal oxide, i.e. the catalyst for example does not contain a mixture of transition metal oxides or one transition metal oxide that is coated by one or several layers of a second (or more) transition metal oxide.
[0077] Thus, as will be apparent to the skilled person, the catalyst according to the invention can comprise a single transition metal oxide. The catalyst can also comprise, or consist of, a mixture of two or more such oxides. Such mixed oxides can comprise a single structure, for example a rutile structure. The mixed metal oxides can also comprise a mixture of oxides that are of different crystal structures and/or oxides with different catalytic facets. Accordingly, such mixed oxides can further comprise a single, or a mixture of, facets. Mixed oxide catalysts can be grown or manufactured separately and then assembled into mixed catalysts comprising the different metal oxides, wherein the oxides in the mixture have the same or different crystal structures.
[0078] As described in more detail herein, running a current through the electrolytic cell leads to a chemical reaction in which carbon dioxide (CO.sub.2) is reduced in a series of steps with protons to ultimately form one or more products, including methane, methanol, formic acid and methanediol. The running of current is achieved by applying a voltage to the cell. The invention makes possible electrolytic production of these products at a low electrode potential, which is beneficial in terms of energy efficiency and equipment demands.
[0079] The electrolytic cell can be operated at an ambient pressure of about 1 atmospheres. The electrolytic cell can also be operated at higher pressure, i.e. pressure that is greater than ambient pressure. For example, the cell can be operated at a pressure of up to 30 atmospheres, up to 20 atmospheres or up to 10 atmospheres. In some embodiments, the electrolytic cell is operated at a pressure that is in the range of 1 to 30 atmospheres, in the range of 1 to 20 atmospheres, in the range of 1 to 10 atmospheres, in the range of 1 to 5 atmospheres or in the range of 1 to 3 atmospheres. The electrolytic cell can also be operated at a pressure that is in the range of 2 to 20 atmospheres, in the range of 3 to 20 atmospheres, in the range of 4 to 20 atmospheres, or in the range of 5 to 20 atmospheres, such as at about 5 atmospheres, about 6 atmospheres, about 7 atmospheres, about 8 atmospheres, about 9 atmospheres, about 10 atmospheres, about 11 atmospheres, about 12 atmospheres, about 13 atmospheres, about 14 atmospheres, about 15 atmospheres, about 16 atmospheres, about 17 atmospheres, about 18 atmospheres, about 19 atmospheres or about 20 atmospheres.
[0080] The electric potential can be applied as a constant or variable electric potential. Pulsed electric fields generated by such pulsed potentials can be varied by adjusting a number of parameters, such as: electric field intensity, rise time of voltage pulses, number of pulses, frequency of pulses, pulse wave shape, treatment time (i.e. the time the pulse is applied, resulting in the product of the number of pulses and the duration of each pulse).
[0081] In certain useful embodiments of the invention, product can be formed at an electrode potential at less than about −0.7 V, less than about −0.6 V, less than about 0.5 V, less than about −0.4 V, or less than about −0.3 V. In some embodiments, product formation occurs at electrode potential in the range of about −0.7 V to about 0.0 V, such as in the range of about −0.5 V to about 0.0 V, or in the range of about −0.35 V to about 0.0 V. The upper limit (i.e., more negative potential limit) of the range can be about −0.3 V, about −0.4 V, about −0.5 V, about −0.6 V, or about −0.7 V. The lower limit (i.e. less negative potential limit) of the range can be about 0.0 V, about −0.1 V, about −0.2 V, or about −0.3 V.
[0082] The composition of products obtained in the reduction of CO.sub.2 can be altered by selective adjustment of applied potential for any given catalyst surface. Thus, volcano plots show that, depending on the relative binding energies of adsorbed intermediates, the selectivity changes depending on the applied voltage.
[0083] For example, in some embodiments, formic acid can specifically be formed at an electrode potential that is in the range of about −0.3 V to about −0.1 V. In some embodiments, methanol, methane and methanediol can selectively be formed using an electrode potential of about −0.4 V to about −0.2 V. In some embodiments, any one or a mixture of formic acid, methanol, methane and methanediol can be formed at an electrode potential of about −0.3 V to about −0.2 V.
[0084] The preferred catalyst can be selected from MnO.sub.2, MoO.sub.2, RhO.sub.2 and CrO.sub.2. In certain embodiments, the catalyst comprises CrO.sub.2. In certain other embodiments, the catalyst comprises RhO.sub.2. In certain other embodiments, the catalyst comprises MnO.sub.2. In certain other embodiments, the catalyst comprises MoO.sub.2.
[0085] In a preferred embodiment, the catalyst surface is a MnO.sub.2, MoO.sub.2 or CrO.sub.2 surface having a rutile structure, and the applied voltage for selective formation of methanol, methane and/or methanediol is in the range of about −0.4 V to about −0.2 V.
[0086] In another preferred embodiment, the catalyst surface is a MnO.sub.2, MoO.sub.2or CrO.sub.2 surface having a rutile structure, and the applied voltage for selective formation of formic acid selectively is in the range of about −0.3 V to about 0.0 V, preferably in the range of about −0.3V to about −0.1V.
[0087] In a preferred embodiment, the catalyst surface is a MnO.sub.2, MoO.sub.2 or CrO.sub.2 surface having a rutile structure, and the applied voltage for the generation of any one of formic acid, methanol, methane and/or methanediol can be formed at an electrode potential of about −0.3 V to about −0.2 V.
[0088] An advantage of the present invention is the efficiency of product (i.e., methanol, methane, methanediol and/or formic acid) formation over the side-product H.sub.2 formation, which has been a challenge in prior art investigations and trials, due to the competing binding energies of hydrogen over oxygen on the catalyst surface. In certain embodiments, less than about 50% moles H.sub.2 are formed compared to moles product formed, and preferably less than about 40% moles H.sub.2, less than about 30% moles H.sub.2, less than about 20% moles H.sub.2, less than about 10% moles H.sub.2, less than about 5% moles H.sub.2, less than about 2% moles H.sub.2, or less than about 1% moles H.sub.2.
[0089] The pathway of CO.sub.2 reduction depends on the relative energies of reaction intermediates. Thus, the pathway can depend on the system within which the reaction takes place, including for example the catalytic surface being used in the reaction.
[0090] The active part of an industrial heterogeneous catalyst is most commonly a solid surface, e.g. a metal or metal oxide. The surface offers a low-barrier energy path from reactants to products, by binding reactants and reaction intermediates. The binding energy of reactants to the surface must be strong enough to produce reaction intermediates, but weak enough to allow products to leave the surface, allowing more reactions to take place on the surface. This duality is the basis of the so-called Sabatier principle, which states that for a reaction, there is an optimum binding energy for an intermediate, such that both stronger and weaker binding leads to lower activity. The result is a volcano-shaped relationship, commonly referred to as a Volcano plot.
[0091] Catalyst activity can in general be modified by altering the local electronic structure by strain, ligand, substitution and/or alloying. These alterations lead to changes in binding energies of reaction intermediates, and thereby alter the thermodynamics of the overall reaction profile.
[0092] The concept of scaling relations is based on the linear relationship between binding energies of adsorbates that bind through the same type of atoms (e.g., C*, CH* and CH.sub.2* binding through a C atom). Based on such relationships, the energetics of elementary steps of a chemical reaction pathway can be expressed by using a few binding energies as descriptors, allowing modelling of such pathways using fewer parameters.
[0093] The relationship between adsorbate binding energies and activity is not straight-forward for a complex reaction such as CO.sub.2 reduction. It has however been found that there is a linear correlation between the adsorption free energy of different adsorbate intermediates involved in CO.sub.2 reduction (i.e., OCHO, HCOOH, H.sub.2COOH, O, CH.sub.2O, CH.sub.3O+OH, CH.sub.3O and O+OH) and OH free energy. This simplifies the analysis, as illustrated by the following Examples, since this allows OH to be used as a descriptor for the different potential pathways.
[0094] The present invention can be described by the following non-limiting embodiments: [0095] 1. A method for the electrolytic reduction of CO.sub.2, the method comprising: [0096] providing an electrolytic cell comprising at least one reaction chamber comprising at least one anode and at least one cathode, wherein the at least one cathode comprises at least one catalyst surface comprising at least one transition metal oxide; [0097] placing at least one electrolyte solution between the at least one anode and the at least one cathode, so that the at least one anode and the at least one cathode come into contact with the electrolyte solution; [0098] providing CO.sub.2 in the electrolyte solution; and [0099] applying electrical potential to the electrolytic cell;
[0100] whereby CO.sub.2 undergoes at least one reduction reaction at the cathode to provide at least one product selected from the group consisting of methanol, methane, methanediol and formic acid. [0101] 2. The method of embodiment 1, wherein the at least one transition metal oxide is selected from the group consisting of TiO.sub.2, HfO.sub.2,OsO.sub.2, RhO.sub.2, CrO.sub.2, NbO.sub.2, MnO.sub.2, PdO.sub.2, PtO.sub.2, ReO.sub.2, ZrO.sub.2, VO.sub.2 and MoO.sub.2, preferably HfO.sub.2, OsO.sub.2, RhO.sub.2, CrO.sub.2, NbO.sub.2, MnO.sub.2, PdO.sub.2, ReO.sub.2, ZrO.sub.2, VO.sub.2 and MoO.sub.2. [0102] 3. The method of embodiment 1 or embodiment 2, wherein the at least one transition metal oxide is selected from the group consisting of RhO.sub.2, CrO.sub.2, MnO.sub.2, PdO.sub.2 and PtO.sub.2, preferably RhO.sub.2, CrO.sub.2, MnO.sub.2, MoO.sub.2and PdO.sub.2. [0103] 4. The method of any one of the preceding embodiments, wherein the at least one transition metal oxide is selected from the group consisting of RhO.sub.2, CrO.sub.2, MoO.sub.2 and MnO.sub.2. [0104] 5. The method of any one of the previous embodiments, wherein the catalyst surface comprises a single transition metal oxide. [0105] 6. The method of any one of the preceding embodiments, wherein the catalyst surface is provided as a pure transition metal oxide. [0106] 7. The method of any one of the preceding embodiments, wherein the catalyst surface comprises a mixture of transition metal oxides. [0107] 8. The method of any one of the preceding embodiments, wherein the catalyst surface is provided on a cathode that comprises at least one metal, metal alloy or steel, including stainless steel. [0108] 9. The method of any one of the preceding embodiments, wherein the CO.sub.2 is comprised in a solution in the electrolytic cell, wherein the solution comprises at least one electrolyte that is provided between the anode and the cathode. [0109] 10. The method of any one of the preceding embodiments, wherein the electrolyte comprises at least one source of carbon dioxide selected from bicarbonate and carbonic acid. [0110] 11. The method of embodiment 9 or embodiment 10, wherein CO.sub.2 is provided by a stream of CO.sub.2 gas that is fed into the electrolytic solution. [0111] 12. The method of any one of the preceding embodiments, wherein the electrolytic cell comprises an anode within one cell compartment and a cathode within another cell compartment. [0112] 13. The method of any one of the preceding embodiments, wherein the process is carried out at a temperature in the range of about 0° C. to about 50° C., preferably about 10° C. to about 40° C., more preferably about 20° C. to about 30° C., even more preferably about 20° C. to about 25° C. [0113] 14. The method of any one of the preceding embodiments, characterized in that the method is carried out at ambient pressure. [0114] 15. The method of any one of the embodiments 1-13, characterized in that the method is carried out at a pressure in the range of 1 to 30 atmospheres, preferably in the range of 1 to 20 atmospheres, preferably in the range of 1 to 10 atmospheres, more preferably in the range of 1 to 5 atmospheres. [0115] 16. The method of any one of the preceding embodiments, wherein the catalyst surface comrises at least one surface having a rutile structure. [0116] 17. The method of any one of the preceding embodiments, wherein the catalyst surface comprises at least one surface having a (110) facet. [0117] 18. The method of any one of the preceding embodiments, wherein an electrode potential that is less than about 0.5 V using a reversible hydrogen electrode (RHE) as a reference, is applied to the electrolytic cell. [0118] 19. The method of any one of the preceding embodiments, wherein less than 50% moles H.sub.2 are formed compared to moles CO.sub.2 that is reduced. [0119] 20. The method of any one of the preceding embodiments, wherein the at least one reduction product is selected from the group consisting of methane, methanol and methandiol. [0120] 21. The method of the preceding embodiment, wherein an electrode potential that is in the range of about −0.4 V to about −0.2 V is applied to the electrolytic cell. [0121] 22. The method of any one of the embodiments 1 to 18, wherein the at least one reduction product is formic acid. [0122] 23. The method of the previous embodiment, wherein an electrode potential that is in the range of about −0.4 V to about −0.1 V is applied to the electrolytic cell. [0123] 24. An electrochemical device for the reduction of carbon dioxide to at least one reaction product, the device comprising at least one electrochemical cell that comprises an anode and a cathode, wherein the cathode comprises at least one cathode electrode having at least one catalyst surface comprising at least one transition metal oxide. [0124] 25. The electrochemical device of the previous embodiment, wherein the at least one reaction product is selected from the group consisting of methanol, methanediol, methane and formic acid. [0125] 26. The electrochemical device of the previous embodiment, wherein the at least one transition metal oxide is selected from the group consisting of HfO.sub.2, OsO.sub.2, RhO.sub.2, CrO.sub.2, NbO.sub.2, MnO.sub.2, PdO.sub.2, ReO.sub.2, ZrO.sub.2, VO.sub.2 and MoO.sub.2, more preferably selected from the group consisting of RhO.sub.2, CrO.sub.2, MnO.sub.2, MoO.sub.2, and PdO.sub.2, most preferably selected from the group consisting of RhO.sub.2, CrO.sub.2, MnO.sub.2, MoO.sub.2, PdO.sub.2. [0126] 27. The electrochemical device of any one of the preceding embodiments 24 to 26, wherein the catalyst surface comprises at least one surface having a rutile structure. [0127] 28. The electrochemical device of any one of the preceding embodiments 24 to 27 wherein the catalyst surface comprises at least one surface having a (110) facet. [0128] 29. The electrochemical device of any one of the preceding embodiments 24 to 28, wherein the electrolytic cell is further characterized in that the cathode electrode is disposed within a compartment that comprises an electrolyte solution. [0129] 30. A process for the catalytic reduction of carbon dioxide, comprising: [0130] introducing CO.sub.2 to a solution comprising at least one electrolyte in an electrolytic cell so that the CO.sub.2 comes into contact with at least one cathode electrode surface; and [0131] applying a potential to said electrolytic cell, whereby CO.sub.2 reacts with protons to form at least one product selected from methanol, methane, methanediol and formic acid; [0132] wherein the cathode electrode surface comprises at least one catalyst surface comprising at least one transition metal oxide. [0133] 31. The process of the preceding embodiment, wherein the at least one transition metal oxide is selected from the group consisting of HfO.sub.2, OsO.sub.2, RhO.sub.2, CrO.sub.2, NbO.sub.2, MnO.sub.2, PdO.sub.2, ReO.sub.2, ZrO.sub.2, VO.sub.2 and MoO.sub.2, more preferably selected from the group consisting of RhO.sub.2, CrO.sub.2, MnO.sub.2, MoO.sub.2 and PdO.sub.2. [0134] 32. The process of any one of the preceding two embodiments, wherein the at least one transition metal oxide is selected from the group consisting of RhO.sub.2, CrO.sub.2, MoO.sub.2 and MnO.sub.2. [0135] 33. The process of any one of the previous embodiments 30-32, wherein the catalyst surface comprises a single transition metal oxide. [0136] 34. The process of any one of the preceding embodiments 30-32, wherein the catalyst surface comprises a mixture of transition metal oxides. [0137] 35. The process of any one of the preceding embodiments 30-34 wherein the electrolyte comprises at least one of bicarbonate and carbonic acid as source of CO.sub.2. [0138] 36. The process of the previous embodiment, wherein the CO.sub.2 is further provided by a stream of CO.sub.2 gas that is fed into the electrolytic solution. [0139] 37. The process of any one of the preceding embodiments, 30-36 wherein the electrolytic cell comprises an anode within one cell compartment and a cathode within another cell compartment. [0140] 38. The process of any one of the preceding embodiments 30-37 wherein the process is carried out at a temperature in the range of about 0° C. to about 50° C., preferably about 10° C. to about 40° C., more preferably about 20° C. to about 30° C., even more preferably about 20° C. to about 25° C. [0141] 39. The process of any one of the preceding embodiments 30-38, characterized in that the process is carried out at ambient pressure. [0142] 40. The process of any one of the preceding embodiments 30-39, wherein the catalyst surface comrises at least one surface having a rutile structure. [0143] 41. The process of any one of the preceding embodiments 30-40, wherein the catalyst surface comprises at least one surface having a (110) facet. [0144] 42. The process of any one of the preceding embodiments 30-41, wherein an electrode potential that is less than about 0.5 V using a reversible hydrogen electrode (RHE) as a reference, is applied to the electrolytic cell. [0145] 43. The process of any one of the preceding embodiments 30-42, wherein less than 50% moles H2 are formed compared to moles CO.sub.2 that is reduced. [0146] 44. The process of any one of the preceding embodiments 30-43, wherein the at least one reduction product is selected from the group consisting of methane, methanol and methandiol. [0147] 45. The process of the preceding embodiment, wherein an electrode potential that is in the range of about −0.4 V to about −0.2 V is applied to the electrolytic cell.
[0148] 46. The process of any one of the embodiments 30-45, wherein the at least one reduction product is formic acid. 47. The process of the previous embodiment, wherein an electrode potential that is in the range of about −0.4 V to about −0.1 V is applied to the electrolytic cell.
[0149] The above features along with additional details of the invention, are described further in the examples below, which are intended to further illustrate the invention but are not intended to limit its scope in any way.
EXAMPLES
[0150] The present invention will now be illustrated by the following non-limiting examples.
Example 1
[0151] Computational Methods and Model Systems
[0152] The electronic structure calculations were performed using DFT within the BEEF-vdW functional in the VASP software (Wellendorff et al. (2012) Phys Rev B 85). All the lattice parameters were optimized based on BEEF-vdW for ruthenium oxide (RuO.sub.2), iridium oxide (IrO.sub.2), niobium oxide (NbO.sub.2), platinum oxide (PtO.sub.2), titanium oxide (TiO.sub.2), chromium oxide (CrO.sub.2), manganese oxide (MnO.sub.2), rhodium oxide (RhO.sub.2), osmium oxide (OsO.sub.2), hafnium oxide (HfO.sub.2), molybdenum oxide (MoO.sub.2) and palladium oxide (PdO.sub.2) in their rutile crystal structure. The BEEF-vdW lattice parameters for these metal oxides are calculated and presented in the following lattice table:
TABLE-US-00001 Lattice table. Shown are optimized lattice parameters for different metal oxides studied. Oxide a in (Å) b (in Å) c (in Å) RuO.sub.2 4.532 4.532 3.129 IrO2 4.54 4.54 3.18 TiO.sub.2 4.58 4.58 2.99 NbO.sub.2 4.95 4.95 2.97 MoO.sub.2 4.62 4.62 3.21 OsO.sub.2 4.52 4.52 3.21 HfO.sub.2 4.80 4.80 3.23 CrO.sub.2 4.42 4.42 2.99 RhO.sub.2 4.54 4.54 3.129 MnO.sub.2 4.42 4.42 2.95 PdO.sub.2 4.65 4.65 3.08 PtO.sub.2 4.55 4.55 3.197
[0153] A plane wave basis set with a cutoff energy of 350 eV was used to expand the valence electron orbitals and the PAW method was used to represent core electrons (Blöchl, Phys Rev B (1994) 50, 17953-79). Monkhorst Pack grid was used in order to reduce the number of k-points, which were 4×4×1 in all cases. The atomic structure of the various reactants and products was found by minimizing the energy until atomic forces had dropped below 0.03 eV/Å.
[0154] The electrode was represented by a slab of four atomic layers with four metal atoms and eight oxygen atoms in each layer, and the slabs were separated with at least 16 Å of vacuum. Atoms in the bottom two layers were fixed while the atoms in the top two layers along with the adsorbed intermediates were allowed to fully relax. The dipole correction was used in all cases to decouple the electrostatic interaction between the periodically repeated slabs.
[0155] The rutile (110) surface contains metal atoms of two different coordination environments. Rows of six-fold coordinated metal atoms alternate with rows of five-fold coordinated metal atoms along the [001] direction. Whereas the six-fold coordinated metal atoms have approximately the same geometry as bulk, the five-fold coordinated metal atoms have an unsaturated bond perpendicular to the surface. Thus, two distinct surface sites are found, coordinatively unsaturated sites (cus-sites) on top of the five-fold coordinated metal atoms and bridging sites (br-sites) between two six-fold coordinated metal atoms (
[0156] The computational hydrogen electrode (CHE) model is a tool to approximate the reaction free energy of an electrochemical reaction (Norskov et al. J Phys Chem (2004) 108, 17886-92) at a certain applied potential. The potential effects have been included by adding an implicit term, eU. The reaction free energy at an arbitrary potential U vs. the standard hydrogen electrode (SHE) is given by
ΔG.sub.i(U)=ΔG.sub.i(U=0)+eU (1)
where e is the elementary charge. The ΔG.sub.i (U=0) is calculated for each elementary step:
ΔG(U=0)=ΔE.sub.DFT+ΔE.sub.ZPE+ΔE.sub.Sol+ΔH.sub.0K.fwdarw.T−TΔS (2)
where ΔE.sub.DFT is calculated with DFT and ΔE.sub.ZPE and ΔS are zero-point energy corrections and entropy differences which are calculated within the harmonic approximation for the adsorbed species, while the values for the gas phase species are taken from thermodynamical tables (Atkins & Paula, Atkins' Physical Chemistry (2009)). ΔE.sub.Sol is the adsorbate stabilization term due to the solvent, which is not included in this study. ΔH.sub.0K.fwdarw.T is changes in internal energy because of temperature.
[0157] The energy of molecular CO.sub.2, H.sub.2 and HCOOH are corrected by +0.3 eV, +0.1 eV and +0.15 eV, respectively, to correct for systematic DFT errors (Christensen et al. Catal Sci Technol (2015), 5, 4946-49). Reported reaction free energies and adsorbate binding free energies are referenced to the electronic energy of clean slab and CO.sub.2(g), H.sub.2O.sub.(I) and H.sub.2(g) free energies. Since CO.sub.2RR is typically done in a 0.1 to 0.5 M solution of KHCO.sub.3 or NaHCO.sub.3, such solutions allow dilute formic acid to exist in a hydrated anion form (HCOO.sup.−). A free energy correction of −0.19 eV for deprotonation and solvation has therefore been included (Hansen, et al, Phys Chem Chem Phys (2016) 18, 9194-9201). The free energy of H.sub.2C(OH).sub.2(aq) has been obtained from Hansen et al. (Catal Letters (2013), 143, 631-35).
[0158] Simulation Results
[0159] 1. Methane, Methanol, Methandiol and Formic Acid Pathways and Corresponding Onset Potentials
[0160] In the first electron-proton transfer step of CO.sub.2RR, two possible intermediates can be formed; OCHO (formate) or COOH (carboxyl). OCHO is found to be a more stable intermediate compared to COOH on all the TMO surfaces studied in this work. Therefore, all the reactions follow the pathways containing OCHO as an intermediate. The OCHO intermediate binds to the surface through both oxygen atoms (bidentate adsorption on one cus site and one bridge site) whereas COOH binds to the surface via its carbon atom to a bridge site.
[0161] A major competing reaction with CO.sub.2RR is the HER. In Table 1, we estimate the onset potential for HER on the TMOs by calculating the binding free energy of a H adatom on the surfaces. In the discussion section, we will compare the onset potentials for CO.sub.2RR towards different products with that of HER in order to estimate the selectivity between these two reactions.
[0162] In addition to HER, CO formation should also be taken into account, as it can result in CO poisoning. CO formation only happens via COOH intermediate where CO.sub.2 is protonated to form carboxyl through the following reaction:
CO.sub.2(g)+*+(H.sup.++e.sup.−).fwdarw.COOH (6)
where * is an active site on the catalyst's surface. In this description we do not include the * for the adsorbed intermediates but the state of the reactant and desorbed products are indicated with (g), (aq) or (I). Further protonation leads to CO formation on the surface:
COOH+(H.sup.++e.sup.−).fwdarw.CO+H.sub.2O(I) (7)
which may poison the surface of the catalyst because we find that the CO reduction to CHO or COH has high thermochemical barriers on those TMOs. The CO admolecules that may be formed on the surfaces are therefore spectator species during CO.sub.2RR. COOH binding free energy at U=0 V was found to be negative for RuO.sub.2, IrO.sub.2, OsO.sub.2, MoO.sub.2 and HfO.sub.2, but positive for TiO.sub.2, NbO.sub.2, CrO.sub.2, RhO.sub.2, PtO.sub.2, PdO.sub.2. However, at the onset potentials for CO.sub.2RR, the COOH adsorption is usually exergonic (but never as exergonic as the OCHO adsorption), and therefore a low CO coverage is expected to build up on the surfaces, while OCHO is the key intermediate of CO.sub.2RR.
[0163] The first two protonation steps in CO.sub.2RR may lead to the formation of aqueous formic acid or adsorbed HCOOH species on the surface. Käckell et al. (Appl Surf Sci (2000), 166, 370-75; Surf Sci (2000) 461, 191-8) have shown that HCOOH(aq) on TiO.sub.2 surface should be in a dissociated form (HCOO.sup.−+H.sup.+) but according to the work done by Karamad et al. on RuO.sub.2 (ACS Catal (2015) 5, 4075-81), HCOOH(aq) can adsorb on the surface in undissociated form (see RuO.sub.2 in
[0164] Forth protonation step results in methanediol formation and further protonation (six or eight) leads to methanol or methane products, respectively. Several possible pathways for methanol and methane formation are presented in Tables 2 and 3 (see also
[0165] Similar to the work done by Bhowmik et al. (ChemSusChem (2016) 9, 3230-43), OH adsorption free energy is also taken here as a descriptor for other adsorbate binding free energies to map the multi-demensional problem into one variable. With this we obtain activity volcanos (and to some extent selectivity volcanos) for different products on metal oxide surfaces. Our pathway for methane and methanol formation on RuO.sub.2 is quite similar to the pathway used by Bhomwik et al (ChemSusChem (2016) 9, 3230-43). A small difference exists between the pathways presented herein and that reported by Karamad et al. (ACS Catal (2015) 5, 4075-81), which is presumably because Karamad's work is based on the RPBE functional whereas here we use the BEEF-vdW functional.
TABLE-US-00002 TABLE 1 Onset potentials towards various products, OH removal potentials and methane and methanol pathways along wi potential limiting steps (number in the parenthesis, extracted from Tables 2 and 3) Methanol and methane production pathways (from Tables 2 and 3) along with Onset potential for different reactions in V vs RHE potential limiting steps Formic OH (numbers) Oxides HER acid Methanol Methane Methandiol OH removal strength Methanol Methane RuO2 −0.25 −0.98 −0.80 −0.80 −0.95 −0.56 Moderate C (2) F (2) IrO2 −0.70 −1.27 −1.12 −1.02 −1.37 −1.02 Moderate C (6) G (8) IrO2 −0.57 −0.97 −0.85 −0.76 −1.23 −0.76 Moderate C (6) F (8) NbO2 −0.84 −1.13 −1.3 −1.30 −1.23 −1.3 Strong C (6) G (8) PtO2 −0.16 −0.14 −0.27 −0.27 −0.27 −0.17 Moderate A (3) E (3) TiO2 −0.19 −0.99 −0.95 −0.95 −1.09 −0.94 Moderate C (2) G (2) OsO2 −0.97 −1.88 −1.49 −1.45 −1.98 −1.45 Strong C (6) G (8) HfO2 −0.76 −2.41 −1.94 −1.94 −2.22 −1.94 Strong D (6) G (8) MnO2 −0.63 −0.55 −1.2 −1.2 −1.2 0.33 Weak A (3) E (3) RhO2 −0.06 −0.19 −0.23 −0.23 −0.23 −0.03 Moderate A (3) E (3) CrO2 −0.29 −0.27 −0.31 −0.31 −0.31 −0.22 Moderate B (3) F (3) PdO2 −0.29 −0.77 −1.1 −1.1 −1.1 0.4 Weak A (3) E (3) MoO2 −0.41 −1.9 −1.51 −1.52 −1.86 −1.52 Strong D (5) G (8)
indicates data missing or illegible when filed
TABLE-US-00003 TABLE 2 Possible Pathways for Methanol formation (e.sup.− + H.sup.+ ) steps Pathways 1 2 3 4 5 6 A OCHO HCOOH or HCOOH (aq) H.sub.2COOH H.sub.2CO + H.sub.2O(1) CH.sub.3O CH.sub.3OH(aq) B OCHO HCOOH or HCOOH (aq) H.sub.2COOH O + CH.sub.3OH(aq) OH H.sub.2O(1) C OCHO HCOOH or HCOOH (aq) H.sub.2COOH CH.sub.3O + OH CH.sub.3O + H.sub.2O(1) CH.sub.3OH(aq) D OCHO HCOOH or HCOOH (aq) H.sub.2COOH CH.sub.3O + OH CH.sub.3OH(aq) + OH H.sub.2O(1)
TABLE-US-00004 TABLE 3 Possible Pathways for Methane formation (e.sup.− + H.sup.+ ) steps Pathways 1 2 3 4 5 6 7 8 E OCHO HCOOH or H.sub.2COOH H.sub.2CO + H.sub.2O(1) CH.sub.3O CH.sub.4(g) + O OH H.sub.2O(1) HCOOH (aq) F OCHO HCOOH or H.sub.2COOH CH.sub.3O + OH CH.sub.3O + H.sub.2O(1) CH.sub.4(g) + O OH H.sub.2O(1) HCOOH (aq) G OCHO HCOOH or H.sub.2COOH CH.sub.3O + OH CH.sub.4(g) + O + OH O + H.sub.2O(1) OH H.sub.2O(1) HCOOH (aq)
[0166] Formic Acid and Methandiol Formation
[0167] Formic acid and methanediol are a two and four-step electron transfer products of CO.sub.2RR, respectively. As mentioned earlier, RhO.sub.2, PtO.sub.2, MnO.sub.2, and PdO.sub.2 cannot adsorb the HCOOH intermediate on their surfaces and therefore these catalysts have the potential of producing aqueous formic acid.
[0168] CrO.sub.2 is another candidate located very close to the top of the formic acid volcano (
[0169] CO.sub.2RR towards methanediol requires four proton-electron transfer steps. CrO.sub.2 is also on the top of the volcano for methanediol formation (
[0170] 3-Methane and Methanol Formation
[0171] CO.sub.2RR towards methanol and methane requires 6 and 8 proton-electron transfer steps, respectively. Table 1 shows methanol and methane onset potentials and the thermodynamically potential limiting steps (PLS). The corresponding volcanos are presented in
[0172] For the left leg of the methanol volcano (
[0173] The top of the volcano for methane and methanol is in both cases around ΔG.sub.OH−2−0.21 eV. CrO.sub.2 is located at the top of both volcanos with predicted onset potential of −0.31 V (Table 1). The main conclusion here is that catalysts with ΔG.sub.OH>−0.21 eV are selective towards formic acid, but those with ΔG.sub.OH<−0.21 eV are selective towards methane, methanol, and methanediol. CrO.sub.2 is, however, predicted to produce all these products (formic acid, methane, methanol, and methanediol) at small onset potentials of around −0.3 V in all cases (Table 1).
[0174] Experimental work for methanol formation on RuO.sub.2, TiO.sub.2, and IrO.sub.2 have shown that these oxides are selective towards methanol at potentials between −0.5 V to −1 V vs. RHE. Our calculations confirm this and the predicted onset potentials we found for RuO.sub.2 (−0.80 V), IrO.sub.2 (−0.85 V), and TiO.sub.2 (−0.99 V) are very close to the experimental values.
[0175] Discussion
[0176] Similar to the work done by Bhomwik et al, we observed that OH adsorption energy is a very good descriptor for CO.sub.2RR on pure TMOs, as it was for the TMO overlayers on RuO.sub.2. All the intermediates in the reaction network (Tables 1 and 2) bind to the surface through oxygen atom(s), except the CH.sub.2O species, which bind through both the oxygen atom and the carbon atom. Subsequent protonation of CH.sub.2O to the next possible intermediates (CH.sub.2OH or CH.sub.3O), always leads to the formation of the CH.sub.3O intermediate for all the TMOs considered in this work. Therefore, CH.sub.2OH is not a part of the reaction pathway to methane or methanol and not included in Table 1 or 2. The reaction network presented in both the work of Karamad et al. (ACS Catal (2015) 5, 4075-81) and Bhomwik et al. (ChemSusChem (2016) 9, 3230-43) is very similar, but not completely the same. In our work we include all the intermediates presented in their work and we find that the network presented in Karamad's work (for RuO.sub.2) captures all the different lowest free energy reaction pathways on all the TMOs considered here. We find the scaling relations of all the intermediates included in the overall reaction network as a function of the binding energy of the OH species (see
[0177] For the TMO surfaces to catalyze the CO.sub.2RR continuously, the surfaces need to be cleaned of OH species, but in all of the reaction pathways presented in Tables 1 and 2 the OH removal is the last or the second last step. As OH removal potentials ranges from −2 V to 0.5 V for all the TMO catalysts, they can be categorized based on the strength of OH binding energy (Table 1). Due to high OH removal potential for some of these catalysts, the HER may become a dominant reaction compared to the CO.sub.2RR, and this may affect the activity and selectivity of the catalysts. Even if the earlier intermediate steps in CO.sub.2RR for producing methane or methanol are feasible at low overpotential, in order to remove OH, the reaction must be carried out at higher overpotentials where HER would be relatively fast.
[0178]
[0179] The main conclusion about these overall volcanos (
[0180] In
[0181] In this work, all the analyses are based on the calculated thermodynamics of adsorbed intermediates on the TMO surfaces and the CHE is then used to vary the applied potential implicitly. In order to conclude whether these candidates are truly selective towards a given intermediate, one needs to consider kinetic and transport effects as well, which are beyond the scope of this study. Activation energies can be calculated for each of the proton-electron transfer steps (towards different intermediates and products) by setting up a charged double-layer model including a solid TMO electrode and an aqueous electrolyte solution as has been done for the metal-liquid interface for CO.sub.2RR (Hussain et al, ACS Catal (submitted)). There, the charge difference in the double layer sets up the applied electric potential explicitly and therefore the proton-electron transfer barriers can be calculated as a function of explicitly varied potential. This approach is necessary in order to reproduce the experimentally observed product distribution as a function of both the metal type and the applied potential. However, it has been shown that the TCM-CHE approach is sufficiently accurate to predict the onset potentials for various reactions on different catalyst's materials, including CO.sub.2RR on metal catalysts, both in terms of which product is formed on Cu and when the metal catalyst is varied.
CONCLUSIONS
[0182] The main goal of this work was to establish trends in CO.sub.2RR activity and selectivity for production of formic acid, methanediol, methanol, and methane on the surface of pure TMOs. We construct volcano plots through scaling relations of adsorbed intermediates that show selectivity towards methane and methanol when ΔG.sub.OH<−0.34 eV, but selectivity towards formic acid for ΔG.sub.OH<−0.21 eV. We also observe that there is an interval for OH adsorption free energy between −0.34 eV<ΔG.sub.OH<−0.21 eV, which is not selective towards any specific CO.sub.2RR product, since the onset potentials towards all the products is predicted to be the same and very low. We found that CrO.sub.2, PtO.sub.2, and RhO.sub.2 have smaller onset potentials compared to all other TMOs included in this work, or below −0.3 V. When the hydrogen evolution reaction is taken into account, CrO.sub.2 and RhO.sub.2 are predicted to be more selective towards formic acid, methane, methanol, and methanediol rather than evolving hydrogen, whereas PtO.sub.2 would be more selective towards forming hydrogen gas than the CO.sub.2RR products. Experimental works for CO.sub.2RR on RuO.sub.2, IrO.sub.2, and TiO.sub.2 have shown that these TMOs are rather selective towards methanol at potentials between −0.5 to −1 V. Our simulation confirms this and the calculated onset potentials for RuO.sub.2, IrO.sub.2, and TiO.sub.2 are −0.80 V, −0.85 V and −0.99 V, respectively, or within these experimental values.
Example 2
[0183] Role of Coadsorbed Water
[0184] When transition metal oxides are exposed to an aqueous environment, water molecules can be adsorbed onto the metal oxide surface. These water molecules in turn can affect functional properties of metal oxide surfaces, including their catalytic potential.
[0185] To investigate the role of coadsorbed water in the catalytic reduction of CO.sub.2, the calculations described above under Example 1 were repeated in the presence of water on the catalyst surface.
[0186] To address our system, we have carried out an ab initio molecular dynamic (Al MD) simulation of RuO.sub.2 (110)-water. Born Oppenheimer molecular dynamic (MD) simulations and static geometry optimization calculation were done using a plane-wave based pseudopotential formalism with a generalized gradient approximation (GGA) to describe the exchange-correlation effects within BEEF-vdW functional implemented in the periodic DFT package VASP. A plane wave basis set with a cutoff energy of 350 eV was used to expand the valence electron orbitals and the PAW method was used to represent core electrons. The energy minimum structure of water bilayers were determined using 4×4×1 k-points until the energies were converged to within 10.sup.−4 eV. In our simulation the slab consists of four atomic layers with four metal atoms and eight oxygen atoms in each layer, and the exposed liquid phase was presented by 22 H.sub.2O molecules. The system was subject to periodic boundary conditions in all direction. In our simulation atoms in the bottom two layers were fixed while the atoms in the top two layers along with the water molecules were allowed to reconstruct during MD run. The time step for MD runs is 0.5 fs. Canonical ensemble (NVT) conditions were imposed by a Nose-Hoover thermostat with a target temperature of 300 K. 1 ps of equilibration period was followed by 3˜4 ps of production period. The convergence of the vertical energy gap can be monitored by the time accumulative averages.
[0187] We performed the simulation of bulk water in contact with the RuO.sub.2 surface. We observe a specific well-defined geometry in the simulation where a low coverage of water molecules are chemisorbed on the surface but the remaining water molecules have insignifant effect on the surface chemistry. Therefore, in the proceeding calculations, we only include those chemisorbed water molecules to obtain the effect of those on the CO.sub.2RR catalysis.
[0188] Simulation Results: [0189] 1. Formic Acid, Methandiol, Methanol and Methane Pathways and Corresponding Onset Potentials
TABLE-US-00005 TABLE 4 Methanol Possible Pathways A OCHO HCOOH H.sub.2COOH CH.sub.3O + OH CH.sub.3O + H.sub.2O(1) CH.sub.3OH(aq) B OCHO HCOOH H.sub.2COOH CH.sub.3O + OH CH.sub.3OH(aq) + OH H.sub.2O(1) C OCHO HCOOH H.sub.2COOH O + CH.sub.3OH(aq) OH H.sub.2O(1) D OCHO HCOOH H.sub.2COOH OH(cus) + OH(br) + CH.sub.3OH(aq) OH(br) + H.sub.2O(cus) H.sub.2O(1) E OCHO HCOOH H.sub.2COOH CH.sub.2O + H.sub.2O(1) CH.sub.3O CH.sub.3OH(aq)
TABLE-US-00006 TABLE 5 Methane Possible Pathways F OCHO HCOOH H.sub.2COOH CH.sub.3O + OH CH.sub.3O + H.sub.2O(1) CH.sub.4 (g) + O OH H.sub.2O(1) G OCHO HCOOH H.sub.2COOH CH.sub.2O + H.sub.2O(1) CH.sub.3O CH.sub.4 (g) + O OH H.sub.2O(1) H OCHO HCOOH H.sub.2COOH CH.sub.3O + OH CH.sub.4(g) + O + OH O + H.sub.2O(1) OH H.sub.2O(1) I OCHO HCOOH H.sub.2COOH CH.sub.3O + OH CH.sub.3O + H.sub.2O(1) CH.sub.4(g) + OH(cus) + OH(br) OH(br) H.sub.2O(1) J OCHO HCOOH H.sub.2COOH CH.sub.3O + OH CH.sub.3O + H.sub.2O(1) CH.sub.4(g) + OH(cus) + OH(br) OH(br) H.sub.2O(1) K OCHO HCOOH H.sub.2COOH CH.sub.3O + OH CH.sub.4(g) + O + OH OH(cus) + OH(br) OH(br) H.sub.2O(1)
TABLE-US-00007 TABLE 6 Onset potentials towards various products and OH removal potentials. Onset Onset potential Onset Onset Onset potential OH, for potential potential potential for removal formic for for for hydrogen potential acid V vs methanediol methanol methane evolution Methanol Methane Oxides V vs RHE RHE V vs RHE V vs RHE V vs RHE V vs RHE Pathway pathway RuO.sub.2 −1.08 −1.12 −1.02 −1.08 −1.08 −0.39 B H IrO.sub.2 −1.13 −0.94 −1.32 −1.13 −1.13 −0.77 B H TiO.sub.2 −1.2 −1.2 −1.18 −1.2 −1.18 −0.06 B H OsO.sub.2 −1.7 −1.54 −2.03 −1.7 −1.7 −0.84 B H RhO.sub.2 −0.39 −0.28 −0.39 −0.39 −0.39 −0.14 D K CrO.sub.2 −0.34 −0.24 −0.45 −0.45 −0.45 −0.41 B H NbO.sub.2 −1.43 −1.45 −1.62 −1.45 −1.45 −0.75 B H MnO.sub.2 0.09 −0.39 −1.33 −1.33 −1.33 −1.38 B H PdO.sub.2 0.15 −0.41 −0.73 −0.73 −0.73 −0.24 E G PtO.sub.2 −0.56 −0.21 −0.21 −0.56 −0.56 −0.21 D K ReO.sub.2 −1.26 −1.01 −1.03 −1.26 −1.26 −0.95 B H ZrO.sub.2 −1.48 −1.79 −1.64 −1.62 −1.62 −0.13 B H VO.sub.2 0 0.06 −1.1 −1.1 −1.1 −1.09 C H MoO.sub.2 −1.33 −1.65 −1.91 −1.33 −1.33 −0.21 B H
[0190] 2-Formic Acid Formation and Theoretical Activity Volcano
[0191] The first two protonation steps in CO.sub.2RR may lead to the formation of aqueous formic acid or adsorbed HCOOH species on the surface. In the previous example it has been shown that HCOOH(aq) on TiO.sub.2 surface should be in a dissociated form (HCOO.sup.−+H.sup.+). Here, by including water four different types of surfaces has been observed and they are presented in table 7 and corresponding
TABLE-US-00008 TABLE 7 Different behavior of formic acid on different surfaces Surfaces can Surfaces can Surfaces can keep dissociate formic dissociate formic undissociated acid (dissociation is acid (dissociation Surfaces can form of between spectator is between desorb Oxides formic acid and formate) surface and formate) formic acid RuO.sub.2 √ x x x NbO.sub.2 √ x x x MoO.sub.2 √ x x x ZrO.sub.2 √ x x x IrO.sub.2 x √ x x OsO.sub.2 x √ x x TiO.sub.2 x x √ x PtO.sub.2 x x x √ RhO.sub.2 x x x √ CrO.sub.2 x x x √ VO.sub.2 x x x √ MnO.sub.2 x x x √ PdO.sub.2 x x x √
[0192] In
[0193] 3-Methanol and Methane Formation and Theoretical Activity Volcano
[0194]
[0195] A comparable volcano plot is shown in
[0196] In
[0197] A scaling figure for OH binding free energy vs. hydrogen binding free energy in the presence of water is shown in
[0198] Comparing hydrogen evolution activity with CO.sub.2RR activity shows that MnO.sub.2, CrO.sub.2 and RhO.sub.2 are more selective towards CO.sub.2RR than HER.
[0199] The overall trends of CO.sub.2RR represented in the volcano diagrams in