FILTER FOR WATER TREATMENT AND FILTER APPARATUS COMPRISING SAME
20210154605 · 2021-05-27
Assignee
Inventors
Cpc classification
B01D2201/18
PERFORMING OPERATIONS; TRANSPORTING
B01D39/10
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/184
PERFORMING OPERATIONS; TRANSPORTING
B01D29/23
PERFORMING OPERATIONS; TRANSPORTING
B01D35/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D39/10
PERFORMING OPERATIONS; TRANSPORTING
B01D35/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A filter for water treatment exhibiting high filtering capability by preventing vortices, and a filter apparatus including same is provided. The filter for water treatment, which is a cross flow type filter, includes a metal thin plate and a plurality of micropores passing through the metal thin plate so as to filter water flowing on one side of the metal thin plate. A micropore includes an inlet port which is formed on one surface of the metal thin plate and through which water flows in; a discharge port which is formed on the other surface positioned opposite from the one surface of the metal thin plate, and through which the water flowing in through the inlet port is discharged; and a curved portion convexly curved towards the inside of the micropore connects the inlet port and the discharge port. The curved portion and the other surface form a singular surface.
Claims
1. A filter for water treatment, which is a cross flow type filter for water treatment, comprising: a metal thin plate; and a plurality of micropores passing through the metal thin plate so as to filter water flowing on one side of the metal thin plate, wherein a micropore includes: an inlet port being formed on one surface of the metal thin plate, wherein water flows in the micropore through the inlet port; a discharge port being formed on the other surface positioned opposite from the one surface of the metal thin plate, wherein the water flowing in through the inlet port is discharged through the discharge port; and a curved portion, being convexly curved towards an inside of the micropore, connecting the inlet port and the discharge port, wherein the curved portion and the other surface form a singular surface.
2. The filter for water treatment according to claim 1, wherein the curved portion and the one surface of the metal thin plate form the singular surface.
3. The filter for water treatment according to claim 1, further comprising a discharge adjacent portion, provided on the other surface of the metal thin plate, located between the two closest micropores, wherein the discharge adjacent portion is formed convex in a direction away from the metal thin plate.
4. The filter for water treatment according to claim 3, wherein the discharge adjacent portion is formed on the singular surface.
5. The filter for water treatment according to claim 1, wherein the micropore is formed with a minimum diameter in one region of the curved portion, and wherein the ratio between the diameter of the inlet port, the minimum diameter, and the diameter of the discharge port is 2:1:2.
6. The filter for water treatment according to claim 1, wherein the micropore has a minimum diameter in one region of the curved portion, and wherein the ratio between the diameter of the inlet port, the minimum diameter, and the diameter of the discharge port is 5:1:5.
7. The filter for water treatment according to claim 1, wherein the micropore is formed with a minimum diameter in one region of the curved portion, and wherein the ratio of the minimum diameter to the thickness of the metal thin plate is 50% or more.
8. A filter apparatus comprising: a distribution duct where contaminated water containing foreign substances flows; a filter assembly provided inside the distribution duct and comprising a filter housing formed by being extended in the longitudinal direction of the distribution duct, and a cross flow type filter for water treatment provided on an outer circumferential surface of the filter housing and filtering a part of the contaminated water and guiding it into the filter housing; and spacers provided at a regular interval along the outer circumference of the filter assembly so that a distance between the outer circumferential surface of the housing and the inner circumferential surface of the distribution duct is kept constant along the outer circumference of the housing.
9. The filter apparatus according to claim 8, wherein the spacers are extended in the lengthwise direction of the filter assembly.
10. The filter apparatus according to claim 9, wherein the spacers are formed in a streamlined shape.
11. The filter apparatus according to claim 8, wherein the center of mass of the filter for water treatment is disposed toward the upstream side spaced apart from the center of mass of the filter housing.
12. A control method for a filter apparatus comprising: a distribution duct where contaminated water containing foreign substances flows; a filter assembly provided inside the distribution duct and comprising a filter housing formed by being extended in the lengthwise direction of the distribution duct, and a cross flow type filter for water treatment provided on an outer circumferential surface of the filter housing and filtering a part of the contaminated water and guiding it into the filter housing; an ultrasonic generator adjacent to the filter assembly and generating ultrasonic waves; and a pressure sensor that is provided toward the downstream side spaced apart from the filter assembly and senses a water pressure of the distribution duct, wherein the control method comprises the steps of: supplying pre-filtered clean water into the filter housing; supplying contaminated water containing foreign substances into the distribution duct after stopping supplying of pre-filtered clean water; determining whether the filter is clogged based on the pressure detected by the pressure sensor; and cleaning the filter by performing at least one of generating ultrasonic waves in the ultrasonic generator, and supplying pre-filtered water to the filter housing, when it is determined that the filter is clogged in the step of determining whether the filter is clogged.
13. The control method for a filter apparatus according to claim 12, wherein in the step of supplying the clean water, the clean water is supplied into the filter housing without passing through the filter so that foreign substances of the filter are discharged to the distribution duct.
14. The control method for a filter apparatus according to claim 12, wherein in the step of supplying the clean water, when the clean water is supplied, the ultrasonic generator generates ultrasonic waves toward the filter for water treatment.
15. The control method for a filter apparatus according to claim 12, wherein in the step of supplying the clean water, wherein the step of cleaning the filter comprises: a first filter cleaning mode in which ultrasonic waves are generated by the ultrasonic generator; and a second filter cleaning mode in which ultrasonic waves are generated by the ultrasonic generator and pre-filtered water is supplied into the filter housing.
16. The control method for a filter apparatus according to claim 15, wherein in the first filter cleaning mode is executed when the pressure detected by the pressure sensor is within a predetermined range, and the second filter cleaning mode is executed when the pressure detected by the pressure sensor exceeds the predetermined range.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0035]
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[0039]
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[0041]
DETAILED DESCRIPTION OF EMBODIMENTS
[0042] It should be understood that the embodiments described hereinafter are illustratively shown to aid understanding of the invention, and the present invention may be implemented with various modifications different from the embodiments described herein. However, in describing the present invention, when it is determined that a detailed description of a well-known function or component may unnecessarily obscure the gist of the present invention, the detailed description and detailed illustration thereof will be omitted. In addition, the accompanying drawings are not drawn to scale to aid understanding of the invention, but dimensions of some components may be exaggeratedly illustrated.
[0043] The terms ‘first’ and ‘second’ used in the present application may be used to describe various components, but the components should not be limited by the terms. The terms are only used for the purpose of distinguishing one component from another component.
[0044] In addition, terms used in the present application are only used to describe specific embodiments, and are not intended to limit the scope of the rights. Singular expressions include plural expressions unless the context clearly indicates otherwise. In the present application, terms such as “comprise”, “consist of” or “comprised of” are intended to designate the existence of features, numbers, steps, operations, elements, components, or combinations thereof described in the present application, and it is to be understood that it does not preclude the possibility of the presence or addition of one or more other features or numbers, steps, operations, elements, components, or combinations thereof.
[0045] Hereinafter, a filter for water treatment 170 and a filter apparatus 1 comprising same according to an embodiment of the present invention will be described with reference to
[0046] Referring to
[0047] The distribution duct 10 is formed so that contaminated water containing foreign substances flows inside, and it comprises a supply duct 11 to supply contaminated water, a connection duct 12 communicating with the supply duct 11 and forming a predetermined angle with the supply duct 11, and a discharge duct 13 communicating with the connection duct 12 and forming a predetermined angle with the connection duct 12. The contaminated water passes through the supply duct 11, the connection duct 12, and the discharge duct 13 in sequence. The contaminated water flowing through the discharge duct 13 may be fed back into the supply duct 11 or discharged to another apparatus.
[0048] The filter assembly 100 is accommodated in the connection duct 12 and performs a function of filtering the supplied contaminated water. The filter assembly 100 comprises a filter housing formed by being extended in the lengthwise direction of the connection duct 12, and a cross flow type filter for water treatment 170 (hereinafter referred to as a filter) being provided on the outer circumferential surface of the filter housing 110, filtering a part of contaminated water, and guiding it into the filter housing 110.
[0049] The filter housing 110 comprises a first housing 111 positioned upstream side of the connection duct 12 and a second housing 113 positioned downstream side of the first housing 111. The contaminated water flowing inside the connection duct 12 passes through the first housing 111 and the second housing 113 in sequence. The filter housing 110 is supply with clean water through a first filtration duct 41 and discharges the filtered water through a second filtration duct 42. The first filtration duct 41 supplies clean water from the outside of the distribution duct 10 to the filter housing 110, and the second filtering duct 42 discharges the filtered water inside the filter housing 110 to the outside of the distribution duct 10.
[0050] Such filter housing 110, as illustrated in
[0051] The first housing 111 comprises a first protruding duct 111a communicating with the first filtration duct 41, and a first inclined portion 111b communicating with the first protruding duct 111a and gradually increasing in diameter toward the downstream side, and a first body portion 111c whose outer circumferential surface is formed approximately horizontally with the direction in which the contaminated water flows.
[0052] The second housing 113 comprises a second protruding duct 113a communicating with the second filtration duct 42, a second inclined portion 113b communicating with the second protruding duct 113a and gradually increasing in diameter toward the downstream side, and a second body portion 113c whose outer circumferential surface is formed approximately horizontally with the direction in which the contaminated water flows. The first body portion 111c and the second body portion 113c are formed so as to be coupled to the both ends of the filter 170, respectively.
[0053] The filter 170 is a cross flow type filter for water treatment 170, and comprises a plurality of micropores 173 penetrating the metal sheet to filter a part of the water flowing from one side of the metal thin plate and the metal sheet. The filter 170 may be coupled to the filter housing 110 by rolling so that both ends located opposite to each other meet. In this case, an internal space is formed inside by the filter 170 and the filter housing 110, and the contaminated water filtered by the filter 170 is collected in the internal space of the filter housing 110, and discharged through the second filtration duct 42. A detailed description of the filter 170 will be described later.
[0054] Meanwhile, the filter housing 110 may further comprise a first support part 150 and a second support part 130 for supporting the filter 170.
[0055] The first support portion 150 is in contact with and supports the filter 170, and, as an example, may be formed in a honeycomb structure in which a through hole 151 of the first support portion 150 is formed. Like the filter 170, it is rolled so that both ends located opposite to each other meet, and then coupled to the filter housing 110.
[0056] The second support part 130 contacts and supports the first support part 150, and, as for an example, it may be formed in a grid-like structure. It is formed in the shape of a hollow cylinder, and both ends thereof are coupled to the filter housing 110.
[0057] Accordingly, the contaminated water passes through the filter 170, the first support part 150, and the second support part 130 in sequence.
[0058] Hereinafter, the filter 170 will be described in detail with reference to
[0059] A general filter 170 is made of a thin plate in which micropores 173 are formed as illustrated in
[0060] Referring to
[0061] The filter 170 may let the contaminated water supplied to the micropores 173 through the inlet port A be discharged into the filter housing 110 through the discharge port C after filtering through curved portion 174. In this case, the filter 170 can minimize the occurrence of vortices in the fluid leaving the micropores 173 because the curved portion 174 forms a curved surface, and the curved portion 174 and the other surface 172 of the thin metal plate form the singular surface. Accordingly, the amount of filtration can increase. Meanwhile, the inlet port A is illustrated to have a circular cross-section crossing the lengthwise direction of the micropores 173 in
[0062] The filter 170 may be formed such that the curved portion 174 and the one surface 171 of the thin metal plate form the singular surface. In this case, the occurrence of vortices in laminar (streamline) flow, which will be described later, may be reduced.
[0063] Meanwhile, the micropores 173 have a minimum diameter B in one region of the curved portion 174. When the foreign substances contained in the contaminated water are larger than the minimum diameter B, since they cannot pass through the micropores 173, the minimum diameter B may be defined as the diameter of the micropores 173.
[0064] The micropores 173 may have a ratio of 2:1:2 between the diameter of the inlet A, the minimum diameter B, and the diameter of the discharge port C, for an example.
[0065] Approximately, the diameter of the inlet port A may be 40 μm, the minimum diameter B may be 20 μm, and the diameter of the discharge port C may be 40 μm.
[0066] Of course, it does not exclude the case where: the diameter of the inlet port A is 40 μm, the minimum diameter B is 14 μm, the diameter of the discharge port C is 40 μm; the diameter of the inlet port A is 40 μm, the minimum diameter B is 8 μm, the diameter of the discharge port C is 40 μm; the diameter of the inlet port A is 40 μm, the minimum diameter B is 4 μm, the diameter of the discharge port C is 40 μm; or, the diameter of the inlet port A is 40 μm, the minimum diameter B is 1 μm, the diameter of the discharge port C is 40 μm. Accordingly, the ratio between the diameter of the inlet port A, the minimum diameter B, and the diameter of the discharge port C may be 5:1:5.
[0067] However, when the ratio between the diameter of the inlet port A, the minimum diameter B, and the diameter of the discharge port C is 2:1:2, the foreign substances trapped in the micropores 173 can be easily escaped by the laminar (streamline) flow. In this case, the higher the ratio of the minimum diameter B, the easier it is for foreign substances to be escaped.
[0068] Meanwhile, the filter 170 may have 50% or more of the ratio of the minimum diameter B to the thickness T of the thin metal plate. When the thickness T of the thin metal plate is too large than the minimum diameter B, foreign substances cannot easily be escaped due to the laminar (streamline) flow. For an example, the thickness T of the metal thin plate may be 20 μm and the minimum diameter B may be 20 μm. Of course, the case where the thickness T of the metal thin plate is 23 μm and the minimum diameter B is 14 μm, 8 μm, 4 μm, and 1 μm is not excluded.
[0069] Meanwhile, referring to
[0070] Since the filtered contaminated water passes through the through hole 151 (referring to
[0071] Hereinafter, a characteristic of maintaining a laminar (streamline) flow formed between the filter assembly 100 and the distribution duct 10 will be described with reference to
[0072] Referring to
[0073] In other words, on the cross-section crossing the lengthwise direction of the filter assembly 100, the distance between the outer circumferential surface of the filter assembly 100 and the inner circumferential surface of the distribution duct 10 is formed equally along the outer circumference of the filter assembly 100, is helpful in maintaining the laminar (streamline) flow.
[0074] In the case, when the distance between the outer circumferential surface of the filter assembly 100 and the inner circumferential surface of the distribution duct 10 is not formed equally along the outer circumference of the filter assembly 100, a difference in flow velocity occurs between the laminar (streamline) flows. This difference in flow rate does not maintain laminar (streamline) flow and generates vortices in some sections. Since vortices act as a resistance against laminar (streamline) flow, the flow rate of the laminar (streamline) flow decreases and the function of removing foreign substances trapped in the filter 170 is degraded.
[0075] On the outer circumferential surface of the filter assembly 100, as illustrated in
[0076] The spacer 70 may be formed in a shape whose diameter gradually decreases as both ends travel farther away from the center. For example, the spacer 70 may have a central portion parallel to the flow of contaminated water, but the overall shape may be streamlined. Accordingly, the spacer 70 can reduce the occurrence of vortices by minimizing interference of laminar (streamline) flow.
[0077] Meanwhile, the laminar (streamline) flow formed in the contaminated water flows along the outer circumferential surface of the filter assembly 100, while a portion thereof is filtered by the filter 170 and the other portion thereof is not filtered and discharged through a discharge duct 13. When filtration of contaminated water starts, a portion of the supplied contaminated water is filtered and introduced into the inner circumference of the filter assembly 100.
[0078] Accordingly, the rear end velocity formed on the downstream side of the filter assembly 100 is smaller than the front end velocity formed on the upstream side of the filter assembly 100. The rear end speed becomes smaller as it travels toward the downstream side. Accordingly, the removal rate of foreign substances forming a cake on the filter 170 by the foreign substances becomes lowered as it travels toward the rear end of the filter 170.
[0079] Accordingly, the filter 170 may be disposed, for an example, such that the center of mass is spaced apart from the center of mass of the filter housing 110 toward the upstream side. In other words, the separation distance L3 between the front end of the filter 170 and the front end of the filter housing 110 may be smaller than the separation distance L4 between the rear end of the filter 170 and the rear end of the filter housing 110. In this case, the length L2 of the filter 170 and the length L1 of the filter housing 110 may be set in consideration of the amount of filtration.
[0080] Meanwhile, the filter housing 110 has a larger diameter of the portion where the filter 170 is mounted, and the diameter thereof is getting smaller as it travels away from the portion where the filter 170 is mounted. This is to increase the amount of filtration. In particular, when the filter housing 110 is formed so that the outer circumferential surface of the portion on which the filter 170 is mounted is parallel to the flow of contaminated water, as illustrated in
[0081] In this case, in order to minimize the occurrence of vortices, the length between the point where the lines being extended in the lengthwise direction of the filter housing 110 along the outer circumferential surface of the first inclined portion 111b provided at the top and bottom of the filter housing 110 meet and the point where the first inclined portion 111b ends may be formed to be larger than the diameter of the filter housing 110.
[0082] Meanwhile, a control method of the filter apparatus 1 according to an embodiment of the present invention for smooth filtration of contaminated water will be described with reference to
[0083] In this case, a filter apparatus 1 comprises: a distribution duct 10 through which contaminated water containing foreign substances flows; a filter housing 110 provided inside the distribution duct 10 and being extended in the lengthwise direction of the distribution duct 10; a filter assembly 100 comprising a cross flow type filter for water treatment 170 being provided on the outer circumferential surface of the filter housing 110, filtering a part of contaminated water, and guiding it inside the filter housing 110; an ultrasonic generator 20 adjacent to the filter assembly 100 and generating ultrasonic waves; a pressure sensor 32 that is provided spaced apart toward the downstream side from the filter assembly 100 and detects the water pressure of the distribution duct 10; and a control unit 55 that controls the cleaning of the filter 170 through a signal received from the pressure sensor 32.
[0084] In the control unit 55, an input unit (not shown) that receives a control command from a user and a display unit (not shown) that displays the input control command may be formed therein. The control unit 55 controls the opening and closing valve and the ultrasonic generator 20 through a signal received from the pressure sensor 32.
[0085] The filter apparatus 1 may further comprise a pressure sensor 31 that is provided spaced apart from the filter assembly 100 toward the upstream side and detects the water pressure of the distribution duct 10, wherein the pressure sensor 31 spaced apart toward the upstream side is referred to as a first pressure sensor 31, and the pressure sensor 32 spaced apart toward the downstream side is referred to as a second pressure sensor 32.
[0086] Referring to
[0087] The filter bubble removal step S101 is a step of removing bubbles that may be formed when a fluid is supplied. This is to prevent air bubbles that may occur when contaminated water is first supplied to the filter 170 exposed to air, and is a step of preventing the formation of air bubbles rather than removing already formed air bubbles.
[0088] The contaminated water supply step S102 is a step of opening a third opening and closing valve 53 and the fourth opening and closing valve 54 to allow contaminated water to flow inside the distribution duct 10.
[0089] The filtration step S103 is a step in which contaminated water flowing inside the distribution duct 10 passes through the filter 170.
[0090] The filter clogging determination step S104 is a step in which the control unit 55 determines whether the filter 170 is clogged by using the water pressure detected by the first pressure sensor 31 and the second pressure sensor 32.
[0091] The filter cleaning step S105 is a step in which when the control unit 55 determines whether the filter is clogged or not, a first opening and closing valve 51 and a second opening and closing valve 52 are opened, or at the same time, the ultrasonic generator 20 controls the ultrasonic generator 20 to generate ultrasonic waves.
[0092] The control method will be described in more detail with reference to
[0093] The filter bubble removal step S1110 comprises a purified water supply step S1111 of supplying pre-filtered clean water into the filter housing 110 by opening the opening and closing valve of the first filtration duct 41, and an ultrasonic generation step S1112 of generating ultrasonic waves toward the filter 170 by the ultrasonic generator 20 when supplying clean water. In
[0094] The purified water supply step S1111 is also a step in which clean water is supplied inside the filter housing 110 without passing through the filter 170 so that foreign substances previously accumulated in the filter 170 are discharged to the distribution duct 10.
[0095] After that, the third opening and closing valve 53 and the fourth opening and closing valve 54 are opened so that contaminated water flows inside the distribution duct 10, and the first opening and closing valve is closed, thereby executing a clean water supply stopping step S1121. After that, a contaminated water filtering step S1122 is executed. Thereafter, the control unit 55 measures the filtration elapsed time, and determines whether the measurement time elapses from the job setting time inputted through the input unit (S1130).
[0096] If it is determined that the measurement time has elapsed the job setting time (S1130-Y), the control unit 55 controls to end after executing a second cleaning mode (S1160), which will be described later.
[0097] If the control unit 55 determines that the measurement time has not elapsed from the job setting time (S1130-N), the control unit 55 starts cleaning the filter 170 according to the pressure of the second pressure sensor 32.
[0098] When the filter 170 is clogged, the water pressure at which the second pressure sensor 32 is located increases. This is because the amount of contaminated water passing through the filter 170 is reduced due to the clogging of the filter 170. When the pressure value detected by the second pressure sensor 32 rises and falls within a specific range, for example, when the pressure value detected by the second pressure sensor 32 is greater than or equal to the first reference value Pr1 and the second reference value is less than Pr2 (S1141-Y), the first filter cleaning mode is executed (S1142).
[0099] The first filter cleaning mode is a step in which ultrasonic waves are generated by the ultrasonic generator 20.
[0100] If the pressure value detected by the second pressure sensor 32 is not within a specific range, that is, when the pressure value detected by the second pressure sensor 32 is less than the first reference value Pr2 (S1141-N), the first filter cleaning mode will not be executed.
[0101] When the cleaning of the filter 170 is finished by the first filter cleaning mode, filtration of contaminated water is continuously executed (S1143).
[0102] After that, if the pressure value detected by the second pressure sensor 32 is within a specific range (S1151-Y), that is, the pressure value detected by the second pressure sensor 32 exceeds the second reference value Pr2. In one case, the second filter cleaning mode is executed.
[0103] The second filter cleaning mode is a step in which the ultrasonic generator 20 generates ultrasonic waves and supplies pre-filtered water into the filter housing 110. The high pressure means that the filter 170 is clogged severely. If the pressure value detected by the second pressure sensor 32 does not exceed the second reference value (S1151-N), the second filter cleaning mode will not be executed.
[0104] As described above, although the present invention has been explained by limited embodiments and drawings, the present invention is not limited thereto, and the technical idea of the present invention, and it goes without saying that various modifications and variations are possible within the equivalent scope of the claims to be described below by those of ordinary skill in the art to which the present invention pertains.
TABLE-US-00001 DESCRIPTION OF SYMBOLS 1: filter apparatus according to an embodiment of the present invention 10: distribution duct 11: supply duct 12: connection duct 13: discharge duct 70: spacer 100: filter assembly 110: filter housing 130: second support part 150: first support part 170: filter 173: micropore