SEPARATOR FOR WASTEWATER TREATMENT WITH MOVABLE STRAINER ELEMENT
20210162325 · 2021-06-03
Assignee
Inventors
Cpc classification
B01D33/801
PERFORMING OPERATIONS; TRANSPORTING
B01D33/48
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/02
PERFORMING OPERATIONS; TRANSPORTING
B01D33/68
PERFORMING OPERATIONS; TRANSPORTING
C02F2303/24
CHEMISTRY; METALLURGY
B01D33/52
PERFORMING OPERATIONS; TRANSPORTING
B01D33/76
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D33/68
PERFORMING OPERATIONS; TRANSPORTING
B01D33/11
PERFORMING OPERATIONS; TRANSPORTING
B01D33/48
PERFORMING OPERATIONS; TRANSPORTING
B01D33/52
PERFORMING OPERATIONS; TRANSPORTING
B01D33/76
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A separator device for separating fibrous material from wastewater has a housing comprising at least one inlet for wastewater, at least one first outlet for filtrate, at least one second outlet for the fibrous material, and least one hollow strainer element disposed in the housing, the inlet opening into the interior of the strainer element and the first outlet being disposed in an intermediate space between the housing and the strainer element. At least one strainer element of the separator device is movably disposed in the housing and coupled to a drive for displacing the strainer element. The invention further relates to a method for separating fibrous material from wastewater.
Claims
1-56. (canceled)
57. A separator device for separating fibrous material from wastewater, comprising: a housing comprising at least one inlet for wastewater, at least one first outlet for filtrate, and at least one second outlet for the fibrous material; and at least one hollow strainer element disposed in the housing; wherein the at least one inlet is in fluid communication with an interior of the at least one hollow strainer element and the first outlet is in fluid communication with an intermediate space between the housing and the at least one hollow strainer element; and wherein the at least one hollow strainer element is movably arranged in the housing and coupled to a drive for displacing the at least one hollow strainer element.
58. The separator device according to claim 57, wherein the at least one hollow strainer element comprises a central axis.
59. The separator device according to claim 58, wherein the at least one hollow strainer element is moved at least along a segment perpendicular to the central axis during operation.
60. The separator device according to claim 58, wherein the at least one hollow strainer element is rotated about an axis of rotation at least along a segment during operation.
61. The separator device according to claim 58, wherein the at least one hollow strainer element is substantially rotationally fixed about the central axis.
62. The separator device according to claim 57, wherein the drive comprises an eccentric and wherein the at least one hollow strainer element is rotatably supported on the eccentric.
63. The separator device according to claim 58, wherein the central axis is oriented substantially vertically in operation.
64. The separator device according to claim 59, wherein the central axis of the at least one hollow strainer element is offset parallel to the axis of rotation by an eccentric distance.
65. The separator device according to claim 58, wherein the central axis of the at least one hollow strainer element is angled relative to the axis of rotation.
66. The separator device according to claim 65, wherein the at least one hollow strainer element performs a tumbling motion during operation.
67. The separator device according to claim 66, wherein the tumbling motion of the at least one hollow strainer element is a superimposed motion comprising a circular path motion and a relative lifting motion, wherein the circular path motion and the lifting motion are phase-shifted with respect to each other.
68. The separator device according to claim 67, wherein the phase shift between the circular path motion and the relative lifting motion has a value in a range from 5° to 180°.
69. The separator device according to claim 66, wherein the at least one hollow strainer element is coupled to the drive by means of a joint element.
70. The separator device according to claim 57, wherein the at least one hollow strainer element is substantially cylindrical.
71. The separator device according to claim 57, wherein the at least one hollow strainer element is substantially conical.
72. The separator device according to claim 57, wherein the drive comprises a motor and a drive shaft extending into the housing and coupled to the at least one strainer element for rotationally driving the at least one hollow strainer element.
73. The separator device according to claim 57, wherein a press device is provided within the at least one hollow strainer element and is adapted for changing a distance from a strainer element wall during operation for pressing fibrous material against the strainer element wall.
74. The separator device according to claim 73, wherein the press device comprises a bar-shaped or tube-shaped press element.
75. The separator device according to claim 73, wherein the press device comprises a conical press element.
76. The separator device according to claim 73, wherein the press element is freely movable within the at least one hollow strainer element.
77. The separator device according to claim 73, wherein the press element is guided or stationary within the at least one hollow strainer element.
78. The separator device according to claim 77, wherein the press element is fixed on a first side of the housing opposite the drive.
79. The separator device according to claim 73, wherein the press device comprises a bar-shaped or tube-shaped press element or a conical press element and wherein the press element extends along the axis of rotation.
80. The separator device according to claim 73, wherein the press device comprises a bar-shaped or tube-shaped press element or a conical press element and wherein the press element extends into the strainer element in a range from about 20% to 100% of a length of the at least one hollow strainer element, measured between a first end face of the at least one hollow strainer element disposed proximally to the drive, and a second end face of the at least one hollow strainer element opposite the first end face.
81. The separator device according to claim 57, wherein the at least one hollow strainer element preferably has a mesh size of 10 μm to 300 μm.
82. The separator device according to claim 57, wherein the at least one second outlet is connected to the at least one hollow strainer element by means of a flexible discharge.
83. The separator device according to claim 82, wherein the flexible discharge fixes the at least one hollow strainer element rotationally about a central axis.
84. The separator device according to claim 82, wherein the flexible discharge is connected to the at least one hollow strainer element in a fully sealed manner.
85. The separator device according to claim 82, wherein the flexible discharge is connected to a second end face of the at least one hollow strainer element opposite a first end face of the at least one hollow strainer element disposed proximally to the drive.
86. The separator device according to claim 82, wherein the flexible discharge comprises a discharge hose connected at a first end to the at least one hollow strainer element.
87. The separator device according to claim 86, wherein a second end of the discharge hose is connected to the housing for substantially rotationally fixing the at least one hollow strainer element.
88. The separator device according to claim 82, wherein a press element is provided within the at least one hollow strainer element and is adapted for changing a distance from a strainer element wall during operation for pressing fibrous material against the strainer element wall, and the press element is disposed at least partially within the flexible discharge and forms a discharge channel with the flexible discharge.
89. The separator device according to claim 57, wherein the at least one inlet is connected to the interior of the at least one hollow strainer element by a flexible infeed.
90. The separator device according to claim 89, wherein the flexible infeed is connected to the at least one hollow strainer element in a fully sealed manner.
91. The separator device according to claim 89, wherein the flexible infeed is connected to a first end face of the at least one hollow strainer element disposed proximally to the drive.
92. The separator device according to claim 91, wherein a drive shaft of the drive extends at least partially through the flexible infeed.
93. The separator device according to claim 89, wherein the flexible infeed comprises at least one infeed hose.
94. The separator device according to claim 93, wherein the flexible infeed comprises a first infeed hose and a second infeed hose, and wherein the second infeed hose extends at least partially within the first infeed hose for forming an infeed channel.
95. The separator device according to claim 94, wherein the first infeed hose is fully sealingly connected to a cylindrical surface of the at least one hollow strainer element, and wherein the second infeed hose is sealingly connected to a step of the at least one hollow strainer element.
96. The separator device according to claim 57, further comprising a feed pump for feeding the wastewater into the at least one hollow strainer element under pressure.
97. The separator device according to claim 96, wherein the at least one first outlet comprises a cut-off valve implemented for adjusting a first discharge pressure for the filtrate.
98. The separator device according to claim 97, wherein the at least one second outlet comprises a shut-off valve implemented for adjusting a second discharge pressure for the fibrous material.
99. The separator device according to claim 99, wherein the first discharge pressure is lower than the second discharge pressure.
100. The separator device according to claim 58, comprising an inlet pipe forming the inlet and extending into the interior of the at least one hollow strainer element substantially along the axis of rotation.
101. The separator device according to claim 100, further comprising a press device is provided within the at least one hollow strainer element and is adapted for changing a distance from a strainer element wall during operation for pressing fibrous material against the strainer element wall, wherein the press device comprises a press element and the inlet pipe forms the press element.
102. The separator device according to claim 57, wherein the drive comprises an oscillation gearbox for driving the at least one hollow strainer element in an oscillating manner.
103. The separator device according to claim 57, wherein at least two strainer elements are provided.
104. The separator device according to claim 103, wherein the at least two strainer elements are disposed so that an axis of rotation at least along a segment of at least two strainer elements is outside of the at least two strainer elements.
105. A method for separating fibrous material from wastewater, using a separator device comprising a housing comprising at least one inlet for wastewater, at least one first outlet for filtrate, and at least one second outlet for the fibrous material; and at least one hollow strainer element disposed in the housing; wherein the at least one inlet is in fluid communication with an interior of the at least one hollow strainer element and the first outlet is in fluid communication with an intermediate space between the housing and the at least one hollow strainer element; and wherein the at least one hollow strainer element is movably arranged in the housing and coupled to a drive for displacing the at least one hollow strainer element, the method comprising the steps of: feeding wastewater carrying fibers into the at least one hollow strainer element; moving the at least one hollow strainer element; filtering wastewater at the at least one hollow strainer element; discharging filtrate out of an intermediate space between the at least one hollow strainer element and the housing; and discharging fibrous material from the interior of the at least one hollow strainer element.
106. The method according to claim 105, wherein the at least one hollow strainer element comprises a central axis.
107. The method according to claim 106, wherein the moving step is performed at least in segments perpendicular to the central axis.
108. The method according to claim 105, wherein the moving step comprises a tumbling motion.
109. The method according to claim 105, wherein the moving step comprises oscillation.
110. The method according to claim 105, further comprising the steps of: filtering the wastewater at a first segment of the at least one hollow strainer element trailing with respect to a direction of motion; and backflushing the at least one hollow strainer element in a second segment of the at least one hollow strainer element leading with respect to a direction of motion.
111. The method according to claim 105, further comprising the step of: pressing fibrous material by a press element against an inner side of a strainer element wall of the at least one hollow strainer element.
112. The method according to claim 105, wherein the at least one hollow strainer element is rotationally fixed about a central axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0063] Further advantages, features, and details of the invention result from the below description of the preferred embodiments and from the drawings, which show:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0078] According to
[0079] The housing 4 has an inlet 20 for wastewater 3. The inlet 20 is formed in the present embodiment example (
[0080] Once wastewater 3 has been fed through the inlet pipe 22 into the interior of the strainer element 6 by means of the pump 26, said wastewater is filtered by means of the strainer element wall 14, so that filtrate enters an intermediate space 9 between the housing wall 10 and the radially outer side of the strainer element 6. In order to remove the filtrate from the intermediate space 9, the housing 4 comprises a first outlet 30 for filtrate. The first outlet 30, in turn, is connected to a line 32 in which a pressure gage 33 and a shut-off valve 34 are placed. During operation, filtrate is typically removed at approximately 0.7 bar.
[0081] In order to remove the fibrous material 2 or the filter cake from the interior of the strainer element 6, the housing 4 comprises a second outlet 36, shown only schematically in
[0082] The separator device 1 further has a drive 40 comprising an electric motor 42 in the present embodiment example. The electric motor 42 in the present embodiment example (
[0083] The central axis A of the strainer element 6 is disposed offset to the axis of rotation R by an eccentric distance E. In this manner, it is achieved that the strainer element 6 is always moved perpendicular to the central axis A thereof when the drive shaft 44 is rotated, whereby movement of the liquid within the strainer element 6 and outside thereof in the intermediate space 9 is achieved. Said configuration can be seen particularly well in
[0084] In a similar manner, liquid in a trailing segment 6b of the strainer element wall 14 is pressed through the strainer element wall 14 from the inside to the outside and is thus filtered. In addition, due to the flow, compacting of the fibrous material 2 against the inner wall of the strainer element 6 can occur here, whereby the filtration is more efficient.
[0085] With reference to
[0086] By dimensioning the outer diameter of the inlet pipe 22 accordingly, said effect can be influenced in a targeted manner.
[0087] An embodiment example modified with respect to the above is shown in
[0088] A first difference in the separator device 1 according to the second embodiment example (
[0089] Due to the plurality of strainer elements 6 in the present embodiment example (
[0090] In a similar manner, the separator device 1 also comprises a plurality of second outlets 36, namely, exactly four, wherein each of the plurality of second outlets 36 is associated with a strainer element 6. The second outlets 36 in turn are connected to flexible hoses 68 extending into the interior of the particular strainer element 6, so that fibrous material 2 can be removed from the interior of each strainer element 6.
[0091] A further difference is present in the drive 40. Said drive in turn comprises an electric motor 42, in the present embodiment example (
[0092] The oscillating motion is shown in
[0093]
[0094] According to a third embodiment (
[0095] The housing 4 in the third embodiment is substantially cylindrical in design and defines an interior space 8. A side wall 10 of the housing 4 is cylindrical in design and the housing 4 further comprises a floor 12 and a cover 74. With respect to
[0096] The drive 40 has an electric motor 42 connected to a drive shaft 44 by means of a belt drive 84. The drive shaft 44 is rotatably supported in the base frame 78 and in the drive segment 76 of the housing 4 by means of the bearings 46. The drive shaft 44 extends along an axis of rotation R through an opening 45 in the floor 12 and is connected to the eccentric 50. An imbalance of the drive shaft 44 caused by the eccentricity E of the eccentric 50 and the strainer element 6 is preferably compensated for by means of the balancing weights 79. The strainer element 6 comprises a bearing shell 88 here, rotatably supported on an eccentric lug 86 of the eccentric 50 by means of the rotatable bearings 90, implemented here in a fixed and floating arrangement. The fixed bearing 92 is implemented as a ball bearing and the floating bearing 94 as a cylindrical rolling bearing. It should be understood that the strainer element 6 can also be supported on the eccentric 50 by means of other forms of rolling bearings or by means of a plain bearing. The bearings 90 can also be implemented as a queued bearing arrangement. The eccentric 50 is connected to the drive shaft 44 such that the central axis A has an eccentric distance E from the axis of rotation R. If the drive shaft 44 is caused to rotate about the axis of rotation R by means of the electric motor 42 and the belt drive 84, then the strainer element 6 rotates on a circular path about the axis of rotation R. A radius of the circular path is determined by the eccentric distance E.
[0097] The housing 4 has an inlet 20 for wastewater 3 (not shown in
[0098] The inlet 20 can be connected to a hose or a line 24 in which a pump 26 is placed in order to pump wastewater 3 from a wastewater tank 28 to the inlet 20. Once wastewater 3 has been fed into the interior space 97 of strainer element 6 through the inlet 20, the pipe elbow 110, and the infeed channel 114, said wastewater 3 is filtered by means of the strainer element wall 14, so that filtrate enters an intermediate space 9 between the housing wall 10 and the radially outer side of the strainer element 6. In order to remove the filtrate from the intermediate space 9, the housing 4 comprises a first outlet 30 for filtrate (not shown in
[0099] In the third embodiment example, the separator device 1 comprises a press element 60 fixed on a second support element 120 of the housing 4 on a first side 118 of the housing opposite the drive. The press element 60 is implemented here as a hollow cylindrical element extending along the axis of rotation R for approximately 90% of a length of the strainer element 6, measured between the first end face 80 and the second end face 82, in the interior space 97 of the strainer element 6. If the strainer element 6 rotates about the axis of rotation R, a distance between a press element wall 61 of the press element 60 and the strainer element wall 14 varies, so that a “wringing effect” and/or a “pressing effect” reinforces the separating effect. Contact between the components is preferably avoided in order to minimize wear of the press element 60 and the strainer element 6. In order to scrape off solids adhering to the strainer element wall 14, however, it can be preferable that the strainer element 6 rubs against the press element 60. The press element wall 61 preferably comprises wiping elements to this end.
[0100] A flexible discharge 122 connects the second outlet 36 to the strainer element 6. To this end, the flexible discharge 122 comprises a discharge hose 124 sealingly connected at a first end 126 to the strainer element 6. The first end 126 of the discharge hose 124 is placed over the second end face 82 of the strainer element 6 and fixed thereon. A second end 128 of the discharge hose 124 is sealingly connected to the second support element 120, wherein the second support element 120 comprises a pass-through channel 130. The pass-through channel 130 guides the fibrous material 2 to the second outlet 36 (not shown in
[0101] A cross-sectional area of the discharge channel 132 extending substantially perpendicular to the axis of rotation R is preferably less than a cross-sectional flow section area of the infeed channel 114. It is also preferable that a cross-sectional flow area for the filtrate in the intermediate space 9 is greater than the cross-sectional area of the discharge channel 132. A flow resistance through the discharge channel 132 is thus preferably greater than a flow resistance in the intermediate space 9, whereby a separation effect can be reinforced.
[0102] The flexible discharge 122 and the flexible infeed 96 are particularly preferably disposed at opposite end faces of the strainer element 6. Particularly advantageous flow of the wastewater 3 can thereby be achieved. It can also be preferable, however, that an infeed and a discharge of the wastewater 3 take place on the same side of the strainer element 6.
[0103] According to a fourth embodiment (
[0104] The strainer shaft 52 of the strainer element 6 is received in the eccentric 50 at an angle and is rotatably supported by means of an angled bearing 134 (
[0105] The plan views of the separator device 1 according to the fifth embodiment shown in the
[0106] The flexible infeed 96 is implemented here as a first infeed hose 98 (
[0107] In a sixth embodiment of the invention, the central axis A of the strainer element 6 is inclined relative to the axis of rotation R. The central axis A of the strainer element 6 is thereby disposed in an eccentric plane EE spaced apart from the axis of rotation R by the eccentric distance E and parallel to the same. The central axis A of the strainer element 6 and the axis of rotation R are implemented skewed to each other and do not have a point of intersection (
[0108] According to the fifth embodiment example, the axis of rotation R is parallel to the side wall 10 of the housing 4. The axis of rotation R can also preferably be inclined relative to the housing 4 (
[0109] During operation, the strainer element 6 is moved on a circular path by means of the drive shaft 44, wherein the radius of the circular path corresponds to the eccentric distance E. During the circular path motion of the strainer element 6, said element rotates relative to the eccentric 50, so that an orientation of the strainer element 6 in the housing 4 remains substantially the same. A location of the reference point R1 is substantially constant, despite the circular path motion. It should be understood that the substantially constant location of the reference point R1 is relative to the orientation in the housing 4. The reference point R1 is not rotated about the central axis A here, but is moved along the circular path defined by the eccentric 50 and performs a relative lifting motion. An absolute value of a third circumferential wall distance D3, measured between the side wall 10 of the housing 4 and the strainer element wall 14, varies during operation due to the eccentric motion. The strainer element wall 14 of the strainer element 6 also performs a relative lifting motion, so that a relative minimum of the third circumferential wall distance D3 travels from the first end face 80 to the second end face 82 along a line on the strainer element wall 14 parallel to the central axis A. In
[0110] The relative lifting motion of the strainer element 6 is phase-shifted from the rotation of the strainer element 6 determined by the eccentric 50. It should be understood that the relative lifting motion may also be performed only partially by parts of the strainer element. The relative lifting motion preferably takes place in the region of the strainer element wall 14, wherein the relative height is constant at a centroid of the strainer element. Here the relative lifting motion lags the circular path motion by a value of approximately 90°. In