Hydraulic Drive System for a Construction Material Pump, and Construction Material Pump

Abstract

A hydraulic drive system for a construction material pump has a hydraulic circuit for hydraulic fluid, a feed pump which is designed to feed hydraulic fluid into the hydraulic circuit, at least one controllable pressure-limiting valve unit, which is designed for variable adjustment of a limit pressure of hydraulic fluid of at least one portion of the hydraulic circuit within a pressure range, and a control unit. The control unit is designed to control the pressure-limiting valve unit according to at least one operating parameter of the hydraulic drive system and/or according to the hydraulic fluid in such a way that the pressure-limiting valve unit adjusts the limit pressure of the portion of the hydraulic circuit.

Claims

1.-15. (canceled)

16. A hydraulic drive system for a construction material pump, the hydraulic drive system comprising: a hydraulic circuit for hydraulic fluid; a feed pump which is designed for feeding hydraulic fluid into the hydraulic circuit; at least one controllable pressure limiting valve unit which is designed for variably setting a limit pressure of hydraulic fluid of at least one section of the hydraulic circuit within a pressure range; and a control unit which is designed to control the pressure limiting valve unit in a manner dependent on at least one operating parameter of the hydraulic drive system and/or of hydraulic fluid such that the pressure limiting valve unit sets the limit pressure of the section of the hydraulic circuit.

17. The hydraulic drive system as claimed in claim 16, further comprising: a drive motor which is designed for driving the feed pump.

18. The hydraulic drive system as claimed in claim 16, wherein the at least one operating parameter is a drive state, a drive flow, a drive pressure, a drive rotational speed, a cooling flow, a temperature and/or a degree of contamination.

19. The hydraulic drive system as claimed in claim 16, wherein the pressure range extends from a minimum of 2.5 bar to a maximum of 40 bar.

20. The hydraulic drive system as claimed in claim 16, wherein the pressure range extends from a minimum of 15 bar to a maximum of 25 bar.

21. The hydraulic drive system as claimed in claim 16, wherein the at least one pressure limiting valve unit has a controllable proportional pressure limiting valve which is designed for continuously setting the limit pressure of hydraulic fluid of the at least one section of the hydraulic circuit within the pressure range, and the control unit is designed to control the proportional pressure limiting valve in a manner dependent on the at least one operating parameter such that the proportional pressure limiting valve sets the limit pressure of the section of the hydraulic circuit.

22. The hydraulic drive system as claimed in claim 16, wherein the at least one section of the hydraulic circuit has a feed pressure section for hydraulic fluid, and the at least one pressure limiting valve unit has a controllable feed pressure limiting valve unit which is designed for variably setting a feed limit pressure of hydraulic fluid of the feed pressure section within the pressure range.

23. The hydraulic drive system as claimed in claim 16, further comprising: a variably adjustable drive pump which is designed for generating a variable drive flow with a variable drive pressure of hydraulic fluid in at least one drive pressure section of the hydraulic circuit; and at least one hydraulic pressure-based actuator which is designed for variably adjusting the drive pump by way of a variable actuating pressure of hydraulic fluid, wherein the at least one section of the hydraulic circuit is designed for supplying hydraulic pressure to the at least one actuator with hydraulic fluid with the set limit pressure for the actuating pressure, and wherein the control unit is designed to control the at least one actuator in a manner dependent on the at least one operating parameter such that the at least one actuator adjusts the drive pump for the generation of the variable drive flow with the variable drive pressure of hydraulic fluid in the at least one drive pressure section.

24. The hydraulic drive system as claimed in claim 23, wherein the drive pump is an axial piston pump with variably adjustable swashplate, and the at least one actuator is designed for variably adjusting the swashplate.

25. The hydraulic drive system as claimed in claim 23, further comprising: at least one drive cylinder and an associated drive piston, wherein the drive pump is designed for variably moving the at least one drive piston by generating the drive flow of hydraulic fluid.

26. The hydraulic drive system as claimed in claim 25, further comprising: at least two drive cylinders and respectively associated drive pistons; and an oscillation line for hydraulic fluid, wherein the drive pump and the two drive cylinders form, by way of the oscillation line, a closed drive circuit for hydraulic fluid, and wherein the two drive pistons are coupled by way of the oscillation line.

27. The hydraulic drive system as claimed in claim 16, wherein the at least one section of the hydraulic circuit has at least one low pressure section for hydraulic fluid, and the at least one pressure limiting valve unit has a controllable low pressure limiting valve unit which is designed for variably setting a low limit pressure of hydraulic fluid of the at least one low pressure section within the pressure range.

28. The hydraulic drive system as claimed in claim 16, further comprising: a cooler which is designed for cooling hydraulic fluid, wherein the at least one pressure limiting valve unit is designed for variably setting a cooling flow of hydraulic fluid via the cooler by setting the limit pressure, and wherein the control unit is designed to control the pressure limiting valve unit in a manner dependent on the at least one operating parameter such that the pressure limiting valve unit sets the cooling flow of hydraulic fluid via the cooler.

29. The hydraulic drive system as claimed in claim 16, wherein the at least one pressure limiting valve unit is designed for variably setting the limit pressure by purging hydraulic fluid out of the hydraulic circuit.

30. The hydraulic drive system as claimed in claim 16, further comprising: at least one measuring sensor which is designed for measuring at least one property of the hydraulic drive system and/or of hydraulic fluid, wherein the control unit is designed for determining the at least one operating parameter in a manner dependent on the measured property.

31. The hydraulic drive system as claimed in claim 30, wherein the at least one property is a temperature and/or a degree of contamination.

32. A construction material pump, comprising: a construction material conveying unit which is designed for conveying construction material; and a hydraulic drive system as claimed in claim 16, wherein the hydraulic drive system is designed for driving the construction material conveying unit.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Further advantages and aspects of the invention will emerge from the claims and from the following description of preferred exemplary embodiments of the invention, which are discussed below on the basis of the figures.

[0037] FIG. 1 shows a schematic circuit diagram of a hydraulic drive system according to an embodiment of the invention of a construction material pump according to an embodiment of the invention.

[0038] FIG. 2 shows a schematic circuit diagram of a detail of the hydraulic drive system of FIG. 1 and of a construction material conveying unit of the construction material pump.

DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS

[0039] The construction material pump 200 has a construction material conveying unit 210 and a hydraulic drive system 100. The construction material conveying unit 210 is designed for conveying construction material BS. The hydraulic drive system 100 is designed for driving the construction material conveying unit 210.

[0040] The hydraulic drive system 100 has a hydraulic circuit 101, a feed pump 2, at least one controllable pressure limiting valve unit 6, 24 and a control unit 27, as shown in FIG. 1. The hydraulic circuit 101 is designed for hydraulic fluid HF. The feed pump 2 is designed for feeding hydraulic fluid HF into the hydraulic circuit 101. The pressure limiting valve unit 6, 24 is designed for variably setting a limit pressure p30, p31/32 of hydraulic fluid HF of at least one section 30, 31, 32 of the hydraulic circuit 101 within a pressure range pmin, pmax. The control unit 27 is designed to control the pressure limiting valve unit 6, 24 in a manner dependent on at least one operating parameter BP of the hydraulic drive system 100 and/or of hydraulic fluid HF such that the pressure limiting valve unit 6, 24 sets the limit pressure p30, p31/32 of the section 30, 31, 32 of the hydraulic circuit 101.

[0041] In particular, the control unit 27 has an electrical signal connection to the pressure limiting valve unit 6, 24.

[0042] In detail, the at least one operating parameter BP is a drive state, a drive flow, a drive pressure, a drive rotational speed, a cooling flow, a temperature T and/or a degree of contamination.

[0043] The pressure range extends from a minimum of 10 bar pmin to a maximum of 35 bar pmax. In alternative exemplary embodiments, the pressure range may extend from a minimum of 2.5 bar to a maximum of 40 bar.

[0044] In the exemplary embodiment shown, the at least one pressure limiting valve unit 6, 24 has a controllable proportional pressure limiting valve. The proportional pressure limiting valve 6, 24 is designed for continuously setting the limit pressure p30, p31/32 of hydraulic fluid HF of the at least one section 30, 31, 32 of the hydraulic circuit 101 within the pressure range pmin, pmax. The control unit 27 is designed to control the proportional pressure limiting valve 6, 24 in a manner dependent on the at least one operating parameter BP such that the proportional pressure limiting valve 6, 24 sets the limit pressure p30, p31/32 of the section 30, 31, 32 of the hydraulic circuit 101.

[0045] In alternative exemplary embodiments, the at least one pressure limiting valve unit does not need to have a proportional pressure limiting valve, or the at least one pressure limiting valve unit may be of different design.

[0046] In the exemplary embodiment shown, the hydraulic drive system 100 has two controllable pressure limiting valve units 6, 24. In alternative exemplary embodiments, the hydraulic drive system does not need to have two controllable pressure limiting valve units, or the hydraulic drive system may have only a single controllable pressure limiting valve unit or may have at least three controllable pressure limiting valve units.

[0047] In particular, the hydraulic drive system may have an in particular controllable throttle valve unit, in particular a proportional throttle valve, in particular instead of the pressure limiting valve unit 6. The throttle valve unit may be designed for variably setting a flow of hydraulic fluid. The control unit may be designed to control the throttle valve unit in a manner dependent on the at least one operating parameter of the hydraulic drive system and/or of hydraulic fluid such that the throttle valve unit can set the flow.

[0048] In detail, the at least one section of the hydraulic circuit 101 has a feed pressure section 30 for hydraulic fluid HF. The pressure limiting valve unit 24 has a feed pressure limiting valve unit or is a feed pressure limiting valve unit. The feed pressure limiting valve unit 24 is designed for variably setting a feed limit pressure p30 of hydraulic fluid HF of the feed pressure section 30 within the pressure range pmin, pmax.

[0049] In the exemplary embodiment shown, the feed pump is designed for directly feeding hydraulic fluid HF from a container 50 of the hydraulic drive system 100 into the feed pressure section 30, as indicated by an arrow.

[0050] Furthermore, the at least one section of the hydraulic circuit 101 has at least one low pressure section 31, 32 for hydraulic fluid HF. The pressure limiting valve unit 6 has a controllable low pressure limiting valve unit or is a low pressure limiting valve unit. The low pressure limiting valve unit 6 is designed for variably setting a low limit pressure p31/32 of hydraulic fluid HF of the at least one low pressure section 31, 32 within the pressure range pmin, pmax. In alternative exemplary embodiments, the hydraulic drive system may have a, in particular the, throttle valve unit, in particular instead of the low pressure limiting valve unit.

[0051] In the exemplary embodiment shown, the feed pressure section 30 is designed for feeding hydraulic fluid HF into the low pressure section 31, 32, as indicated by an arrow, in particular by means of at least one infeed check valve 3, 4 of the hydraulic drive system 100.

[0052] Furthermore, in the exemplary embodiment shown, the hydraulic circuit 101 has two low pressure sections or high pressure sections or drive pressure sections 31, 32, respectively. Furthermore, the hydraulic drive system 100 has two infeed check valves 3, 4.

[0053] Furthermore, the hydraulic drive system 100 has a variably adjustable drive pump 1 and at least one hydraulic pressure-based actuator 22, 23, in particular in the form of an actuating cylinder. The drive pump 1 is designed for generating a variable drive flow with a variable drive pressure of hydraulic fluid HF in at least one, in particular the, drive pressure section 31, 32 of the hydraulic circuit 101. The actuator 22, 23 is designed for variably adjusting the drive pump 1 by means of a variable actuating pressure p28, p29 of hydraulic fluid HF. The at least one section 30, in particular the feed pressure section 30, of the hydraulic circuit 101 is designed for the hydraulic pressure supply of the at least one actuator 22, 23 with hydraulic fluid HF with the set limit pressure p30, in particular the set feed limit pressure p30, for the actuating pressure p28, p29. The control unit 27 is designed to control the at least one actuator 22, 23 in a manner dependent on the at least one operating parameter BP such that the at least one actuator 22, 23 adjusts the drive pump 1 for the generation of the variable drive flow with the variable drive pressure of hydraulic fluid HF in the at least one drive pressure section 31, 32.

[0054] In particular, the control unit 27 has a hydraulic signal connection to the at least one actuator 22, 23.

[0055] In the exemplary embodiment shown, the hydraulic drive system 100 has two hydraulic pressure-based actuators 22, 23.

[0056] In detail, the drive pump 1 is an axial piston pump with variably adjustable swashplate. The at least one actuator 22, 23 is designed for variably adjusting the swashplate.

[0057] Furthermore, the hydraulic drive system 100 has at least one drive cylinder 7, 8 and an associated drive piston 97, 98. The drive pump 1 is designed for moving the at least one drive piston 97, 98 by generating the drive flow of hydraulic fluid HF.

[0058] In the exemplary embodiment shown, the hydraulic drive system 100 has at least two, in particular exactly two, drive cylinders 7, 8 and respectively associated drive pistons 97, 98.

[0059] Additionally, the hydraulic drive system 100 has an oscillation line 19 for hydraulic fluid HF. The drive pump 1 and the two drive cylinders 7, 8 form, by means of the oscillation line 19, a closed drive circuit for hydraulic fluid HF. The two drive pistons 97, 98 are coupled, in particular in antiphase, by means of the oscillation line 19.

[0060] In detail, the two drive cylinders 7, 8 are connected by means of the oscillation line 19.

[0061] Additionally, the hydraulic drive system 100 has two pump lines 17, 18 for hydraulic fluid HF. The drive pump 1 and the drive cylinder 7 are connected by means of the pump line 17. The drive pump 1 and the drive cylinder 8 are connected by means of the pump line 18.

[0062] In detail, the drive pump 1 and the two drive cylinders 7, 8 form, by means of the oscillation line 19 and the two pump lines 17, 18, the closed drive circuit for hydraulic fluid HF.

[0063] In the exemplary embodiment shown, the drive state is on, an in particular required drive flow is relatively high, and an in particular required drive pressure is relatively high. Therefore, the feed limit pressure p30 has been set to in particular constant 32 bar. The low limit pressure p31 has been set to an in particular constant 30 bar.

[0064] The drive pump 1 or the closed drive circuit has a high pressure side HD and a low pressure side ND, which are cyclically interchanged with one another during operation of the hydraulic drive system 100 or of the construction material conveying unit 210. The drive pressure or high pressure HD is higher than the low limit pressure p31 or low pressure ND.

[0065] In FIG. 1, the high pressure side HD is at the bottom and the low pressure side is at the top.

[0066] Hydraulic fluid HF with the drive pressure or high pressure HD flows from the drive pump 1 through the pump line 18 to the drive cylinder 8, as indicated by an arrow. Here, the pump line 18 and the drive cylinder 8 in particular at least partially form the high pressure section 32.

[0067] Thus, the drive piston 98 moves in FIG. 1 to the right, as indicated by an arrow.

[0068] Hydraulic fluid HF, in particular with an oscillation pressure, flows from the drive cylinder 8 through the oscillation line 19 to the drive cylinder 7, as indicated by an arrow. Here, the oscillation line 19 and the drive cylinder 7 in particular at least partially form an oscillation pressure section.

[0069] Thus, the drive piston 97 moves in FIG. 1 to the left, as indicated by an arrow.

[0070] Hydraulic fluid HF with the low limit pressure p31 or low pressure ND flows from the drive cylinder 7 through the pump line 17 to the drive pump 1, as indicated by an arrow. Here, the pump line 17 and the drive cylinder 7 in particular at least partially form the low pressure section 31.

[0071] Here, the feed pressure section 30 feeds the low pressure section 31, as indicated by an arrow, in particular by means of the infeed check valve 3.

[0072] When the pistons 97, 98 have reached their end positions, the high pressure side HD and the low pressure side ND are interchanged. Then, the high pressure side HD is at the top and the low pressure side ND is at the bottom. Thus, the drive piston 98 moves to the left and the drive piston 97 moves to the right.

[0073] In alternative exemplary embodiments, the drive state may be on, but a drive flow may be medium and a drive pressure may be medium. Then, the feed limit pressure may be reduced to for example 22 bar and set in particular so as to be constant, and the low limit pressure may be lowered to for example 20 bar and set in particular so as to be constant.

[0074] Furthermore, in alternative exemplary embodiments, the drive state may be off. Then, the feed limit pressure may be reduced to for example 12 bar and set in particular so as to be constant and the low limit pressure may be lowered to for example 10 bar and set in particular so as to be constant.

[0075] Furthermore, the at least one pressure limiting valve unit 6, 24 is designed for variably setting the limit pressure p30, p31/32 by purging hydraulic fluid HF out of the hydraulic circuit 101, in particular into the container 50. In alternative exemplary embodiments, the at least one pressure limiting valve unit may be designed for variably setting the limit pressure by purging hydraulic fluid out of the hydraulic circuit, in particular through a filter and/or to the feed pump, in particular to a suction side of the feed pump.

[0076] In detail, the feed pressure limiting valve unit 24 is designed for variably setting the feed limit pressure p30 by purging hydraulic fluid HF out of the feed pressure section 30, as indicated by an arrow.

[0077] In FIG. 1, a proportion of the hydraulic fluid HF flows out of the feed pressure section 30 into the low pressure section 31. Another proportion of the hydraulic fluid HF is purged out of the feed pressure section 30.

[0078] The low pressure limiting valve unit 6 is designed for variably setting the low limit pressure p31/32 by purging hydraulic fluid HF out of the low pressure section 31, 32, as indicated by an arrow.

[0079] In alternative exemplary embodiments, the hydraulic drive system may have a, in particular the, throttle valve unit, in particular instead of the low pressure limiting valve unit. The throttle valve unit may be designed for variably setting a flow, in particular a purge flow, of hydraulic fluid out of the low pressure section. The control unit may be designed to control the throttle valve unit in a manner dependent on the at least one operating parameter of the hydraulic drive system and/or of hydraulic fluid such that the throttle valve unit can set the flow of hydraulic fluid out of the low pressure section.

[0080] In FIG. 1, a proportion of the hydraulic fluid HF flows from the low pressure section 31 to the drive pump 1. Another proportion of the hydraulic fluid HF is purged out of the low pressure section 31.

[0081] In detail, the hydraulic drive system 100 has a shuttle-type purge valve 5. The low pressure section 31, 32 and the low pressure limiting valve unit 6 are connected by means of the shuttle-type purge valve 5 for a flow of hydraulic fluid HF. In other words: in FIG. 1, hydraulic fluid HF flows from the low pressure section 31 through the shuttle-type purge valve 5 to the low pressure limiting valve unit 6, as indicated by an arrow.

[0082] In particular, the hydraulic drive system 100 has two in particular hydraulic control lines 25, 26 for the in particular automatic control of the shuttle-type purge valve 5.

[0083] In detail, the hydraulic drive system 100 has two purge lines 20, 21 for hydraulic fluid HF. The pump line 17 and the shuttle-type purge valve 5 are connected by means of the purge line 21. The pump line 18 and the shuttle-type purge valve 5 are connected by means of the purge line 20. Furthermore, the shuttle-type purge valve 5 is designed to connect that purge line 20, 21 which has a relatively low pressure in relation to the other purge line, in FIG. 1 the purge line 21, to the low pressure limiting valve unit 6, in particular for a flow of hydraulic fluid HF from the respective purge line 20, 21 to the low pressure limiting valve unit 6.

[0084] Furthermore, the hydraulic drive system 100 has a cooler 60. The cooler 60 is designed for cooling hydraulic fluid HF. The at least one pressure limiting valve unit 6, 24 is designed for variably setting a, in particular the, cooling flow of hydraulic fluid HF via the cooler 60 by setting the limit pressure p30, p31/32. The control unit 27 is designed to control the pressure limiting valve unit 6, 24 in a manner dependent on the at least one operating parameter BP, in particular the temperature T, such that the pressure limiting valve unit 6, 24 sets the cooling flow of hydraulic fluid HF via the cooler 60.

[0085] In alternative exemplary embodiments, the hydraulic drive system may have a, in particular the, throttle valve unit, in particular instead of the pressure limiting valve unit 6. The throttle valve unit may be designed for variably setting a, in particular the, cooling flow of hydraulic fluid via the cooler. The control unit may be designed to control the throttle valve unit in a manner dependent on the at least one operating parameter, in particular the temperature, such that the throttle valve unit can set the cooling flow of hydraulic fluid via the cooler.

[0086] In detail, the cooling flow is set by way of a pressure difference between the feed limit pressure p30 and the low limit pressure p31/32.

[0087] In the exemplary embodiment shown, the temperature T is medium. The pressure difference has therefore been set to an in particular constant 2 bar. In alternative exemplary embodiments, the temperature may be relatively high. Then, the pressure difference may be increased to for example 3 bar and set in particular so as to be constant. In particular, the low limit pressure may be lowered in particular relative to the feed limit pressure and set in particular so as to be constant. Furthermore, in alternative exemplary embodiments, the temperature may be relatively low. Then, the pressure difference may be reduced to for example 1 bar and set in particular so as to be constant. In particular, the low limit pressure may be increased in particular relative to the feed limit pressure and set in particular so as to be constant.

[0088] In the exemplary embodiment shown, the hydraulic drive system 100 is designed for purging the cooling flow out of the hydraulic circuit 101, in particular out of the low pressure section 31, 32, via the cooler 60. In other words: the cooler 60 is, in particular in a flow direction, arranged after or downstream of the low pressure limiting valve unit 6, and in particular upstream of the container 50. In other words: hydraulic fluid HF flows from the low pressure limiting valve unit 6 via or through the cooler 60 to the container 50, as indicated by an arrow. In alternative exemplary embodiments, the hydraulic drive system may be designed for purging the cooling flow out of the hydraulic circuit, in particular out of the low pressure section, via the cooler, in particular through a, in particular the, filter and/or to the feed pump, in particular to a, in particular the, suction side of the feed pump. In other words: hydraulic fluid can flow from the low pressure limiting valve unit via or through the cooler and in particular a, in particular the, filter to the feed pump, in particular to a, in particular the, suction side of the feed pump. Additionally or alternatively, in alternative exemplary embodiments, the hydraulic drive system may have a, in particular the, throttle valve unit, in particular instead of the low pressure limiting valve unit.

[0089] Furthermore, the hydraulic drive system 100 has at least one measuring sensor 80. The measuring sensor 80 is designed for measuring at least one property of the hydraulic drive system 100 and/or of hydraulic fluid HF. The control unit 27 is designed for determining the at least one operating parameter BP in a manner dependent on the measured property.

[0090] In particular, the control unit 27 has an electrical signal connection to the measuring sensor 80.

[0091] In the exemplary embodiment shown, the hydraulic drive system 100 has only a single measuring sensor 80. In alternative exemplary embodiments, the hydraulic drive system may have at least two measuring sensors.

[0092] Furthermore, in the exemplary embodiment shown, the measuring sensor 80 is designed for measuring a temperature T of hydraulic fluid HF and thus of the hydraulic drive system 100. The control unit 27 is designed for determining the at least one operating parameter BP in a manner dependent on the measured temperature T.

[0093] In detail, the measuring sensor 80 is designed for measuring the temperature T of hydraulic fluid HF in the low pressure section 31, 32. In other words: the measuring sensor 80 is, in particular in a flow direction, arranged in particular downstream of the shuttle-type purge valve 5 and upstream of the low pressure limiting valve unit 6. In alternative exemplary embodiments, the measuring sensor may be arranged at or in the drive pump, in particular in the leakage oil of the drive pump.

[0094] Furthermore, the hydraulic drive system 100 has a drive motor 70. The drive motor 70 is designed for driving the feed pump 2 and in particular additionally the drive pump 1.

[0095] Furthermore, the construction material conveying unit 210 has at least one, in particular two, conveying cylinders 34, 35 and one, in particular two, associated conveying pistons 38, 39 in particular arranged in the conveying cylinder 34, 35, as shown in FIG. 2. In particular, the at least one conveying cylinder 34, 35 is designed for construction material BS. The at least one conveying cylinder 34, 35 is designed for applying pressure to construction material BS.

[0096] Additionally, the hydraulic drive system 100 has at least one, in particular two, piston rods 95, 96. The at least one piston rod 95, 96 is designed for coupling of movement or transmission of movement of the at least one drive piston 97, 98 to the at least one conveying piston 38, 39. In particular, the at least one piston rod 95, 96 is fastened to the at least one drive piston 97, 98 and/or to the at least one conveying piston 38, 39.

[0097] Furthermore, the construction material conveying unit 210 has a pipe switch system 99.

[0098] As is made clear by the exemplary embodiments shown and discussed above, the invention provides an advantageous hydraulic drive system for a construction material pump and an advantageous construction material pump having such a hydraulic drive system, which hydraulic drive system and construction material pump each have improved properties, in particular allow a saving of energy or power.