Winding coil component
11017933 · 2021-05-25
Assignee
Inventors
Cpc classification
H01F17/045
ELECTRICITY
International classification
H01F27/29
ELECTRICITY
Abstract
A winding coil component includes a drum-shaped core including a winding core having a substantially n-sided prism shape having n side surfaces positioned around a central axis. The n side surfaces include a first side surface facing a mounting substrate and wire wound around the winding core portion and forming a multilayer portion in layers including a superposition beginning portion located in a region other than a region above an n-th side surface to which the n side surfaces are arranged in order from the first side surface in a winding direction in which a lowest layer of the multilayer portion winds toward the superposition beginning portion.
Claims
1. A winding coil component comprising: a drum-shaped core including a winding core portion, a first flange portion and a second flange portion, the first flange portion and the second flange portion being positioned on respective end portions of the winding core portion that are opposite each other along a central axis of the winding core portion, the winding core portion including a substantially n-sided prism (n is a natural number of 3 or more) shape having n side surfaces positioned around the central axis, and the n side surfaces including a first side surface facing a mounting substrate; and a wire wound around the winding core portion and forming at least one multilayer portion wound around the winding core portion in layers such that the multilayer portion includes a superposition beginning portion at which the wire shifts from a lower layer side to an upper layer side; wherein the n side surfaces are arranged in order from the first side surface to a n-th side surface in a winding direction in which a lowest layer of the multilayer portion winds toward the superposition beginning portion, the superposition beginning portion includes a first superposition beginning portion located in a region other than a region above the n-th side surface, the superposition beginning portion is wound in a direction pointing from the second flange to the first flange, the superposition beginning portion is wound from a region above the second side surface to a region above the n−1 side surface, the wire at the upper layer side is wound multiple turns, and the wire at the lower layer side is wound multiple turns.
2. The winding coil component according to claim 1, wherein the first superposition beginning portion is located in a region above one of the n side surfaces other than the n-th side surface.
3. The winding coil component according to claim 1, wherein the first superposition beginning portion is located above a ridge line between adjacent side surfaces of the n side surfaces.
4. The winding coil component according to claim 1, wherein the winding core portion has a substantially quadrangular prism shape having the first side surface, a second side surface, a third side surface and a fourth side surface in order in the winding direction.
5. The winding coil component according to claim 4, wherein the first superposition beginning portion is located in a region above the third side surface.
6. The winding coil component according to claim 1, wherein the superposition beginning portion only consists of a plurality of the first superposition beginning portions.
7. The winding coil component according to claim 1, wherein the at least one multilayer portion includes a plurality of multilayer portions, and the plurality of the multilayer portions are arranged along the central axis.
8. The winding coil component according to claim 1, further comprising: a first terminal electrode mounted on a surface of the first flange portion that faces a mounting substrate side and connected to a first end of the wire; and a second terminal electrode mounted on a surface of the second flange portion that faces the mounting substrate side and connected to a second end of the wire.
9. A winding coil component comprising: a drum-shaped core including a winding core portion, a first flange portion and a second flange portion, the first flange portion and the second flange portion being positioned on respective end portions of the winding core portion that are opposite each other along a central axis of the winding core portion; a wire wound around the winding core portion and forming at least one multilayer portion wound around the winding core portion in layers such that the multilayer portion includes a superposition beginning portion at which the wire shifts from a lower layer side to an upper layer side; a first terminal electrode mounted on a surface of the first flange portion that faces a mounting substrate side and connected to a first end of the wire; and a second terminal electrode mounted on a surface of the second flange portion that faces the mounting substrate side and connected to a second end of the wire, wherein the wire is wound from the first end to the second end in a winding direction in which a lowest layer of the multilayer portion winds toward the superposition beginning portion, the superposition beginning portion includes a first superposition beginning portion located in a region other than a region within a range from 225° to 315° in terms of an angle measured about the central axis from the first end in the winding direction, the superposition beginning portion is wound in a direction pointing from the second flange to the first flange, the superposition beginning portion is wound above a region extending from 45° to 225° in terms of the angle measured about the central axis from the first end in the winding direction, the wire at the upper layer side is wound multiple turns, and the wire at the lower layer side is wound multiple turns.
10. The winding coil component according to claim 9, wherein the first superposition beginning portion is located within a range from 90° to 225° in terms of the angle measured about the central axis from the first end in the winding direction.
11. The winding coil component according to claim 10, wherein the first superposition beginning portion is located within a range from 180° to 225° in terms of the angle measured about the central axis from the first end in the winding direction.
12. The winding coil component according to claim 9, wherein the superposition beginning portion only consists of a plurality of the first superposition beginning portions.
13. The winding coil component according to claim 9, wherein the at least one multilayer portion includes a plurality of the multilayer portions, and the plurality of the multilayer portions are arranged along the central axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(11) A winding coil component 1 according to a first embodiment of the present disclosure will be described with reference to
(12) As well illustrated in
(13) The winding coil component 1 includes a wire 8 wound around the winding core portion 2 in a certain winding direction. The wire 8 is formed of a copper wire coated with an insulator such as polyester imide. The wire 8 typically has a substantially circular sectional shape but may be a rectangular wire having a substantially rectangular sectional shape.
(14) The wire 8 forms, for example, three multilayer portions 9a, 9b, and 9c that are wound around the winding core portion 2 in layers.
(15) As illustrated in
(16) The wire 8 is wound from the first end 8a to the second end 8b in a winding direction in which a lowest layer of the multilayer portions 9a to 9c winds toward the superposition beginning portion R. The first end 8a of the wire 8 corresponds to a first end of a first layer that is the lowest layer of the first multilayer portion 9a.
(17) Referring to
(18) The wire 8 is subsequently wound at the second multilayer portion 9b and the third multilayer portion 9c in the same manner as in the case of the first multilayer portion 9a. Subsequently, the second end 8b of the wire 8 that corresponds to a second end of the third multilayer portion 9c of the wire 8 is connected to the second terminal electrode 7 (see
(19) According to the present disclosure, an important factor is above which of the circumferential surfaces of the winding core portion 2 the superposition beginning portion R is located.
(20) Referring to
(21)
(22) Referring to
(23) Also at the second multilayer portion 9b and the third multilayer portion 9c, as seen from
(24) As illustrated in
(25)
(26) The drum-shaped core 3 of the winding coil component 1 prepared to obtain data illustrated in
(27) Regarding the winding coil component 1 thus specified, the wire 8 is wound in a manner illustrated in
(28) As illustrated in
(29) Observation of
(30) It is considered that a decrease in the stray capacitance causes the above improvement in the Q factors in the samples ES1 and ES2. This is examined with reference to
(31)
(32) As illustrated in
(33) As illustrated in
(34) As illustrated in
(35) Thus, it can be seen that the stray capacitance C2 at the side surface illustrated in
(36) Accordingly, when the superposition beginning portion R is located above the fourth side surface S4 as in the sample ES4, the stray capacitance of the first turn portion on the upper layer side is increased from the first side surface S1 at which the wire begins to be wound. That is, the stray capacitance is increased over the entire circumference of the first turn portion.
(37) However, when the superposition beginning portion R is located above the first side surface S1 as in the sample ES1, the stray capacitance of the first turn portion on the upper layer side is increased from the middle, that is, from the second side surface S2, and accordingly, the stray capacitance of the first turn portion on the upper layer side can be decreased.
(38) Similarly, when the superposition beginning portion R is located above the second side surface S1 as in the sample ES2, the stray capacitance of the first turn portion on the upper layer side is increased from the middle. In this case, the stray capacitance is increased from the third side surface S3 behind the second side surface S2, and accordingly, the stray capacitance can be decreased more than in the case of the sample ES1.
(39) It can be easily analogized from the above comparison between the sample ES1 and the sample ES2 that when the superposition beginning portion R is located in a region above the third side surface S3, the stray capacitance can be further decreased, but this is not illustrated. In addition, it can be easily analogized that an effective way to further decrease the stray capacitance is that the superposition beginning portion R is located in the later part of one turn of the wire 8 as much as possible, that is, the superposition beginning portion R is preferably located in a region of 0 turn or more, more preferably ¼ turns or more, further preferably ½ turns or more at one turn of the wire 8 from the reference position at which the first end 8a of the wire 8 is connected to the first terminal electrode 6 in the side view, that is, when seen in parallel to the central axis 10 of the winding core portion 2.
(40) It can be also considered that the position of the superposition beginning portion R is the same as in the sample ES4, and the superposition beginning portion R is shifted by the distance corresponding to one turn to the rear side. In this case, however, the number of turns on the lower layer side increases by one turn. This greatly affects a product design. Accordingly, it can be said that an effective way to decrease the stray capacitance without changing the number of turns is that the superposition beginning portion R is located in a region other than the region above the fourth side surface S4 as in the sample ES1 and the sample ES2.
(41) As seen from the above description, a decrease in the stray capacitance at any one location enables the Q factor to be improved. That is, in the above description, the superposition beginning portions R only consists of a plurality of the superposition beginning portions located in the region other than the region above the fourth side surface S4, but the present disclosure is not limited thereto. That is, it is enough for at least one of the superposition beginning portions to locate in the region other than the region above the fourth side surface S4. In the following description, the superposition beginning portion located in the region other than the region above the fourth side surface S4 is called “a first superposition beginning portion R1”, which is distinguished from “the superposition beginning portion R”.
(42) That is, it is only necessary for the superposition beginning portion R of the wire 8 to include at least one first superposition beginning portion R1. In this case, the stray capacitance can be lower than that in the case where the superposition beginning portions R only consists of the superposition beginning portions located in the region above the fourth side surface S4.
(43) From the perspective of a decrease in the stray capacitance, the stray capacitance can be decreased as the amount of the first superposition beginning portions R1 of the superposition beginning portions R increases. When the superposition beginning portions R only consists of the first superposition beginning portions R1 as in the winding coil component 1, the Q factor can be further improved.
(44) From a different perspective from a decrease in the stray capacitance, the first superposition beginning portion R1 is preferably located in the region above the first side surface S1. Specifically, in this case, the stray capacitance can be decreased, the substantial number of turns on the upper layer side can be increased relative to the number of turns on the lower layer side, and the number of turns can be increased relative to the length of the winding core portion.
(45) In the above description, the winding core portion 2 has a substantially quadrangular prism shape including the four side surfaces S1 to S4. However, the winding core portion 2 may have a substantially prism shape other than the substantially quadrangular prism shape, a substantially column shape, or a substantially elliptic cylinder shape.
(46) When the substantially prism shape is generalized and is represented by a substantially n-sided prism (n is a natural number of 3 or more) shape, a characteristic structure according to the present disclosure can be defined as follows. The superposition beginning portion includes a first superposition beginning portion located in a region other than a region above an n-th side surface, where, the substantially n-sided prism shape has n side surfaces positioned around the central axis, and the n side surfaces include a first side surface facing the mounting substrate and arranged in order from the first side surface to the n-th side surface in the winding direction.
(47) The characteristic structure according to the present disclosure can also be defined by using an angle illustrated in
(48) The above definition by using the angle means that when the winding core portion 2 has a substantially quadrangular prism shape having a substantially square sectional shape, the superposition beginning portion R1 is located in the region other than the region above the fourth side surface S4. However, the above definition by using the angle is approximately applied also to the case where the winding core portion 2 has not a substantially square sectional shape as in the illustrated embodiment.
(49) The above definition by using the angle is not limited to the case where the winding core portion 2 has a substantially n-sided prism shape having planer circumferential surfaces and can be applied to the case where the winding core portion 2 has a shape having no planer circumferential surfaces such as a substantially column shape or a substantially elliptic cylinder shape.
(50) According to the embodiment described above, as well illustrated in
(51) However, in the case where the substantially prism shape of the winding core portion 2 is generalized as the substantially n-sided prism shape, the superposition beginning portion R of the wire 8 may be located above a ridge line between adjacent side surfaces of the n side surfaces. A specific example of this structure will be described with reference to
(52)
(53) As illustrated in
(54)
(55) According to the embodiment illustrated in
(56) At the multilayer portion 9d, the wire 8 is first wound around the winding core portion 2 in the direction from the first flange portion 4 toward the second flange portion 5 as illustrated by an arrow A6 and forms the first layer. The wire 8 subsequently shifts from the first layer to the second layer as illustrated by an arrow A7. The wire 8 is subsequently wound in the direction from the second flange portion 5 toward the first flange portion 4 as illustrated by an arrow A8 directed in the direction opposite the direction of the arrow A6 and forms the second layer. The wire 8 subsequently shifts from the second layer to the third layer as illustrated by an arrow A9. The wire 8 is subsequently wound in the third layer with the number of turns being one turn or less, and is guided to the second flange portion 5 as illustrated by an arrow A10. At this point, the second end 8b of the wire 8 that corresponds to a second end of the multilayer portion 9d is connected to the second terminal electrode 7 (see
(57)
(58) According to the embodiment illustrated in
(59) At the multilayer portion 9e, the wire 8 is first wound around the winding core portion 2 in the direction from the first flange portion 4 toward the second flange portion 5 as illustrated by an arrow A11 and forms the first layer. The wire 8 subsequently shifts from the first layer to the second layer as illustrated by an arrow A12 directed in the direction opposite the direction of the arrow A11. The wire 8 is subsequently wound in the second layer with the number of turns being one turn or less and shifts from the second layer to the third layer as illustrated by an arrow A13 that is directed in the direction opposite the direction of the arrow A11 and in the same direction as the arrow A12. The wire 8 is subsequently wound in the third layer toward the second flange portion 5 as illustrated by an arrow A14 directed in the same direction as the arrow A11. At this point, the second end 8b of the wire 8 that corresponds to a second end of the multilayer portion 9e is connected to the second terminal electrode 7 (see
(60) The embodiments are described with reference to the drawings. Various modifications can be made without departing from the scope of the present disclosure.
(61) For example, the number of turns and the number of the layers of the wire 8 at the multilayer portion can be changed appropriately in accordance with the required design.
(62) The number of the multilayer portions arranged along the central axis of the winding core portion may be three or one as illustrated or a number other than three and one.
(63) The position of the superposition beginning portion of the wire 8 at one of the multilayer portions may be different from that at another multilayer portion. In each multilayer portion, the position of the superposition beginning portion in one of the different layers may be different from that in another layer.
(64) The winding coil components according to the embodiments of the present disclosure may include two or more wires. For example, the present disclosure can be used as a coil component of a common mode choke coil.
(65) The above features can be partially replaced and combined between the embodiments.
(66) While some embodiments of the disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the disclosure. The scope of the disclosure, therefore, is to be determined solely by the following claims.