FINE BUBBLE GENERATION DEVICE AND FINE BUBBLE GENERATION METHOD
20210146318 · 2021-05-20
Assignee
Inventors
Cpc classification
B01F23/2323
PERFORMING OPERATIONS; TRANSPORTING
B01F25/45221
PERFORMING OPERATIONS; TRANSPORTING
B01F23/23413
PERFORMING OPERATIONS; TRANSPORTING
B01F2215/0431
PERFORMING OPERATIONS; TRANSPORTING
B01F25/281
PERFORMING OPERATIONS; TRANSPORTING
B01F2215/0422
PERFORMING OPERATIONS; TRANSPORTING
B01F23/2373
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A fine bubble generation device in one aspect of the present disclosure is a device that generates fine bubbles in a liquid by causing the liquid to pass through a porous element having many pores. In the fine bubble generation device, a differential pressure is applied between first and second sides of the element, and, by the applied differential pressure, the liquid disposed on the first side of the element is passed through the element and is jetted toward the second side to thereby generate fine bubbles. In this fine bubble generation device, the flow speed of the liquid during passage through the element is 0.009769 [m/s] or higher. The fine bubbles can thereby be generated efficiently.
Claims
1. A fine bubble generation device that generates fine bubbles in a liquid by causing the liquid to pass through a porous element having many pores, the fine bubble generation device comprising: a differential pressure applying section that applies a differential pressure between first and second sides of the element; and a bubble generating section configured such that, by the differential pressure applied by the differential pressure applying section, the liquid disposed on the first side of the element is passed through the element and is jetted toward the second side to thereby generate fine bubbles, wherein the flow speed of the liquid during passage through the element is 0.009769 [m/s] or higher.
2. The fine bubble generation device according to claim 1, wherein the element has an average pore diameter of 1.5 μm to 500 μm.
3. The fine bubble generation device according to claim 1, wherein the element has a surface porosity of 24% to 47.7%.
4. The fine bubble generation device according to claim 1, wherein the contact angle of the liquid on a surface of the element is 38.8° to 151.32°.
5. The fine bubble generation device according to claim 1, wherein the element is formed of a ceramic.
6. The fine bubble generation device according to claim 1, further comprising: a first tank formed integrally with the element; and a second tank that receives the liquid jetted from the element.
7. The fine bubble generation device according to claim 6, wherein the first tank has a gas supply section serving as the differential pressure applying section so as to supply a gas to the first tank, the gas applying the differential pressure, and a liquid supply section for supplying the liquid to the first tank.
8. The fine bubble generation device according to claim 6, wherein the second tank has a liquid withdrawing section for withdrawing the jetted liquid to the outside.
9. A fine bubble generation method for generating fine bubbles in a liquid by causing the liquid to pass through a porous element having many pores, the method comprising the step of generating the fine bubbles by applying a differential pressure between first and second sides of the element to thereby cause the liquid disposed on the first side of the element to pass through the element and be jetted toward the second side, wherein the flow speed of the liquid during passage through the element is set to 0.009769 [m/s] or higher.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
DESCRIPTION OF REFERENCE NUMERALS
[0062] 1, 71, 91, 101 fine bubble generation device [0063] 3, 103 first tank [0064] 5, 105 second tank [0065] 9 gas supply section [0066] 10 differential pressure applying section [0067] 11 liquid supply section [0068] 13 liquid withdrawing section [0069] 31 bubble generating section [0070] 33, 75, 97, 107 element
DETAILED DESCRIPTION OF THE INVENTION
[0071] Embodiments of a fine bubble generation device and a fine bubble generation method to which the present disclosure is applied will be described with reference to the drawings.
1. FIRST EMBODIMENT
1-1. Overall Structure
[0072] The structure of a fine bubble generation device of a first embodiment will be described.
[0073] As shown in
<First Tank>
[0074] The first tank 3 is a container that can store the liquid and is configured such that its interior can be pressurized. Specifically, the first tank 3 has an airtight structure for preventing the liquid and the gas from flowing out, except portions through which the liquid is supplied and flows out and a portion through which the gas flows into the first tank 3.
[0075] A gas introduction port 17 for introducing the gas supplied from the gas supply section 9 into the first tank 3 is provided in a side wall 15 thereof, and a liquid introduction port 21 for introducing a liquid supplied from the liquid supply section 11 is provided in an upper portion 19 of the first tank 3. Notably, the gas introduction port 17 is disposed at a position that is above the level of the liquid placed in the first tank 3.
[0076] A liquid supply port 25 for supplying the liquid to the second tank 5 side is provided at a bottom 23 of the first tank 3, and a stainless steel-made cylindrical communication pipe 27 extending vertically downward is attached to the liquid supply port 25 such that a space on the first tank 3 side and a space on the second tank 5 side are in communication with each other. The liquid in the first tank 3 is supplied to the second tank 5 side through the communication pipe 27.
[0077] Moreover, a first pressure sensor 29 for detecting the pressure (air pressure) inside the first tank 3 is disposed in the first tank 3.
[0078] The first tank 3 having the airtight structure and the gas supply section 9 form a structure for applying a differential pressure (i.e., a differential pressure applying section 10).
<Second Tank>
[0079] The second tank 5 is a container capable of containing a liquid (i.e., the fine bubble liquid) and includes a bubble generating section 31 disposed therein and configured to generate fine bubbles.
[0080] The bubble generating section 31 includes the communication pipe 27 and a porous element 33 connected to the lower end of the communication pipe 27. Therefore, the element 33 is integrated with the first tank 3 through the communication pipe 27.
[0081] The element 33 is a pipe-shaped (specifically, a circular cylindrical) member having a closed lower end (i.e., a forward end), and the upper end of the element 33 is fitted onto the communication pipe 27, joined to the communication pipe 27 using an adhesive and a metal joint (not shown), and is in contact with the communication pipe 27 with no gap therebetween. The lower end of the element 33 is closed by a bottom 35 that is part of the element 33.
[0082] The element 33 is a porous sintered body containing, for example, alumina (Al.sub.2O.sub.3), which is a ceramic, as a main component (e.g., 97% by weight of alumina) and 3% by weight of a ceramic such as silica (SiO.sub.2), calcia (CaO), or magnesia (MgO) as the remainder. Many pores (i.e., communication pores through which the liquid can pass) are formed over the entire sintered body. Namely, the element 33 is a ceramic porous sintered body. The sintered body has a single layer structure (i.e., a symmetric structure) in which many pores are present in the same state (e.g., having the same average pore diameter).
[0083] Specifically, the average pore diameter of the element 33 is within the range of 1.5 μm to 500 μm, and the surface porosity of the element 33 is within the range of 24% to 47.7%. The contact angle of the liquid (e.g., water) on the surface of the element 33 is within the range of 38.8° to 151.32°.
[0084] A liquid withdrawing port 39 for withdrawing the liquid from the second tank 5 to the outside is disposed in a lower portion of a side wall 37 of the second tank 5, and the liquid withdrawing section 13 is connected to the liquid withdrawing port 39.
[0085] Further, a second pressure sensor 41 for detecting the pressure (air pressure) inside the second tank 5 is disposed in the second tank 5.
<Peripheral Structure>
[0086] The gas supply section 9 includes a gas cylinder 43 filled with a gas, a first pipe 45 connecting the gas cylinder 43 to the gas introduction port 17, a first on-off valve 47 for opening and closing the flow channel of the first pipe 45, and a third pressure sensor 49 for detecting the pressure inside the gas cylinder 43.
[0087] The liquid supply section 11 includes a second pipe 51 connected to the liquid introduction port 21 to supply the liquid to the first tank 3 and a second on-off valve 53 for opening and closing the flow channel of the second pipe 51. Although not illustrated, a tank or the like for storing the liquid is disposed on the upstream side of the second pipe 51.
[0088] The liquid withdrawing section 13 includes a third pipe 55 connected to the liquid withdrawing port 39 to withdraw the liquid to the outside and a third on-off valve 57 for opening and closing the flow channel of the third pipe 55.
1-2. Operation of Fine Bubble Generation Device
[0089] Next, the operation of the fine bubble generation device 1 will be described.
[0090] First, with the first on-off valve 47 and the third on-off valve 57 closed, the second on-off valve 53 is opened to supply a prescribed amount (e.g., VO [mL]) of the liquid from the second pipe 51 to the first tank 3. Then, the second on-off valve 53 is closed. In this case, the liquid in the first tank 3 flows through the communication pipe 27 into the element 33 (i.e., flows into an inner space 59).
[0091] Next, the first on-off valve 47 is opened to supply a high-pressure gas from the gas cylinder 43 into the first tank 3. As a result, the pressure inside the first tank 3 becomes higher than, for example, the atmospheric pressure (e.g., 0.4 MPa).
[0092] When the pressure inside the first tank 3 increases as described above, the liquid in the first tank 3 is pressurized, and the liquid in the element 33 is also pressurized.
[0093] When the liquid inside the element 33 is pressurized, the liquid inside the element 33 passes through the pores on a wall surface 61 of the element 33 and is jetted at high speed to the outside of the element 33 (i.e., an outer space 63 in the second tank).
[0094] In this case, the flow speed of the liquid during passage through the element 33 is 0.009769 m/s or higher. When the liquid passes through the element 33 at such a high speed, many fine bubbles are generated. Specifically, a fine bubble liquid containing the fine bubbles is obtained.
1-3. Method for Producing Element
[0095] A method for producing the element 33 will be described. Since the element 33 can be produced by a routine method, the method will be described briefly.
[0096] For example, 97% by weight of alumina powder having an average particle size of 5 μm and 3% by weight of sintering aid powder such as SiO.sub.2 or MgO powder were prepared as solid materials for the element 33.
[0097] Then, methyl cellulose, water, and a release agent were added to these solid powders to produce kneaded clay, and a closed-end cylindrical compact was formed using the kneaded clay.
[0098] Then the compact was dried and fired at 1500° C. in an air atmosphere for 3 hours to thereby obtain the element 33 having the above-described structure.
[0099] As is well known, the average pore diameter can be adjusted by controlling the particle diameters of the raw material powders. As is well known, the surface porosity can be adjusted by controlling the amount of the solid powders, the amount of the organic material, and the amount of water.
1-4. Effects
[0100] (1) In the first embodiment, since the differential pressure applied by the gas causes the liquid to pass through the porous element 33 at a flow speed of 0.009769 [m/s] or higher, fine bubbles can be efficiently generated.
[0101] For example, as shown in
[0102] Specifically, a liquid having a high bubble concentration (i.e., a fine bubble liquid) can be easily produced without mixing a gas into a liquid under high pressure as in the conventional device. For example, even in the case of pure water, the bubble concentration can be easily increased.
[0103] (2) In the first embodiment, fine bubbles can be generated efficiently by causing the liquid disposed on the first side of the element 33 to pass through the element 33 and be jetted toward the second side; i.e., by passing the liquid through the element 33 at least one time (hereinafter referred to as “one pass”).
[0104] (3) As descried above, in the first embodiment, fine bubbles are generated efficiently by setting the flow speed of the liquid during passage through the pores of the porous element 33 to a prescribed value or greater. Therefore, fine bubbles can be easily generated without using a conventional facility provided with a large pump etc., i.e., by using a small device. Specifically, by generating a differential pressure using the gas supplied from the gas cylinder 43, the pump, a power supply, etc., can be omitted.
[0105] (4) In the first embodiment, the average pore diameter of the element 33 is within the range of 1.5 μm to 500 μm. Therefore, fine bubbles can be generated efficiently. Moreover, a high bubble concentration can be achieved.
[0106] (5) In the first embodiment, the surface porosity of the element is within the range of 24% to 47.7%. Therefore, fine bubbles can be generated efficiently. Moreover, a high bubble concentration can be achieved.
[0107] (6) In the first embodiment, the contact angle of the liquid on the surface of the element 33 is within the range of 38.8° to 151.32°. Therefore, fine bubbles can be generated efficiently. Moreover, a high bubble concentration can be achieved.
[0108] (7) In the first embodiment, the element 33 is formed of a material containing a ceramic as a main component. Therefore, the amount of impurities (i.e., contamination) contained in the liquid in which the fine bubbles are generated is small, so that the element 33 is suitable for a field that prefers less impurities such as the medical field.
[0109] When the element 33 contains a ceramic as a main component, there is also an advantage in that deterioration due to erosion is small.
1-5. Correspondence Between Terms
[0110] The fine bubble generation device 1, the first tank 3, the second tank 5, the gas supply section 9, the differential pressure applying section 10, the liquid supply section 11, the liquid withdrawing section 13, the bubble generating section 31, the element 33 in the first embodiment correspond to examples of the fine bubble generation device, the first tank, the second tank, the gas supply section, the differential pressure applying section, the liquid supply section, the liquid withdrawing section, the bubble generating section, the element, respectively, in the present disclosure.
2. SECOND EMBODIMENT
[0111] Next, a second embodiment will be described, but description of the same details as those in the first embodiment will be omitted or simplified.
[0112] As shown in
[0113] The communication pipe 77 extends to the outside of the tank 73, and an on-off valve 79 is disposed in the communication pipe 77 on the outer side of the tank 73.
[0114] In the second embodiment, by opening the on-off valve 79, a liquid (e.g., water) to which a prescribed pressure is applied is supplied from the communication pipe 77 to the interior of the element 75 (i.e., an inner space 81). Thus, fine bubbles can be generated in the liquid, as in the first embodiment. Notably, the fine bubble liquid can be supplied to an outer space 83 around the element 75.
[0115] The structure for withdrawing the fine bubble liquid from the tank 73 is the same as that in the first embodiment.
[0116] The effects of the second embodiment are the same as those of the first embodiment. An advantage of the second embodiment is that the structure can be simpler than that in the first embodiment.
3. THIRD EMBODIMENT
[0117] Next, a third embodiment will be described, but description of the same details as those in the first embodiment will be omitted or simplified.
[0118] The third embodiment is the same as the first embodiment except for the structure of the bubble generating section, and therefore the bubble generating section will be described.
[0119] As shown in
[0120] The element 97 is open at opposite ends in its axial direction (in the vertical direction in
[0121] The third embodiment has the same effects as those of the first embodiment.
4. FOURTH EMBODIMENT
[0122] Next, a fourth embodiment will be described, but description of the same details as those in the first embodiment will be omitted or simplified.
[0123] In the fourth embodiment, the element used is a plate-shaped member.
[0124] As shown in
[0125] A flat plate-shaped element 107 is disposed horizontally between the first tank 103 and the second tank 105 so as to separate the first tank 103 and the second tank 105 from each other. The element 107 is positioned and fixed by a support member 111 disposed on a side wall 109.
[0126] In
[0127] In the fourth embodiment also, by supplying liquid to the first tank 103 and supplying gas to pressurize the liquid, the liquid is caused to pass through the element 107, and fine bubbles can thereby be generated in the liquid. Namely, a fine bubble liquid can be supplied to the second tank 105 below the element 107.
[0128] The structure for withdrawing the fine bubble liquid from the second tank 105 is the same as that in the first embodiment.
[0129] The fourth embodiment has the same effects as those in the first embodiment.
5. EXPERIMENTAL EXAMPLES
[0130] Experimental Examples conducted to examine the effects of the present disclosure will be described. The liquid used was pure water.
5-1. Experimental Example 1
<Details of Experiment>
[0131] In Experimental Example 1, as a device for generating fine bubbles, there was used a fine bubble generation device having the same structure as that in the first embodiment in which elements similar to that in the third embodiment were used.
[0132] Sixty one samples (samples Nos. 1 to 59) shown in Tables 1 to 6 were produced as elements used for the experiment. In Tables 1 to 6, samples of Examples (Examples 1 to 32) are within the scope of the present disclosure, and samples of Comparative Examples (Comparative Examples 1 to 27) are outside the scope of the present disclosure.
[0133] In Tables 1 and 2, the Examples and the Comparative Examples are shown in ascending order of sample number. In Tables 3 and 4, only the Examples are shown. In Tables 5 and 6, only the Comparative Examples are shown.
[0134] In Experimental Example 1, fine bubbles were generated under the conditions shown in Tables 1 to 6 below, and the flow speed of liquid during passage through each element, etc. were determined as shown in Tables 2, 4, and 6 below.
[0135] Table 7 shows a plurality of Comparative Examples and a plurality of Examples selected as examples from the samples described in Tables 1 to 6. In Table 7, each preferable sample realizing a bubble concentration of 6.82 E+0.7 or more is determined to be “acceptable,” and each of the remaining unpreferable samples is determined to be “unacceptable.”
[0136] The experimental conditions and the experimental results shown in Tables 1 to 7 will be described.
TABLE-US-00001 TABLE 1 Element data Bubble point Effective Element Contact pressure area of Surface Pore outer Element Film Element Element angle (pure water) element porosity diameter diameter length thickness No. structure material [°] [MPaG] [mm.sup.2] [%] [nm] [mm] [mm] [mm] Ex. 1 1 Symmetric Alumina 43.55 0.1406 3240 31 1500 12 270 1.5 Ex. 2 2 Symmetric Alumina 43.55 0.1406 3240 31 1500 12 270 1.5 Ex. 3 3 Symmetric Alumina 43.55 0.1406 3240 31 1500 12 270 1.5 Comp. Ex. 1 4 Asymmetric Alumina 31.4 3.1048 3240 42 80 12 270 1.5 Comp. Ex. 2 5 Asymmetric Alumina 31.4 3.1048 3240 42 80 12 270 1.5 Ex. 4 6 Symmetric Alumina 43.81 0.0210 3240 24 10000 20 300 4 Ex. 5 7 Symmetric Alumina 43.81 0.0210 6000 24 10000 20 300 4 Ex. 6 8 Symmetric Alumina 43.81 0.0210 6000 24 10000 20 300 4 Ex. 7 9 Symmetric Alumina 49.23 0.0127 6000 24 15000 20 300 4 Ex. 8 10 Symmetric Alumina 49.23 0.0127 6000 24 15000 20 300 4 Ex. 9 11 Symmetric Alumina 49.23 0.0127 6000 24 15000 20 300 4 Comp. Ex. 3 12 Asymmetric Alumina 109.08 −1.1891 3240 42 80 12 270 1.5 Comp. Ex. 4 13 Asymmetric Alumina 109.08 −1.1891 3240 42 80 12 270 1.5 Comp. Ex. 5 14 Asymmetric Alumina 109.08 −1.1891 3240 42 80 12 270 1.5 Comp. Ex. 6 15 Asymmetric Alumina 123.6 −2.0130 3240 42 80 12 270 1.5 Comp. Ex. 7 16 Asymmetric Alumina 123.6 −2.0130 3240 42 80 12 270 1.5 Comp. Ex. 8 17 Asymmetric Alumina 123.6 −2.0130 3240 42 80 12 270 1.5 Comp. Ex. 9 18 Asymmetric Alumina 37.05 1.1613 3240 55 200 12 270 1.5 Comp. Ex. 10 19 Asymmetric Alumina 37.05 1.1613 3240 55 200 12 270 1.5 Comp. Ex. 11 20 Asymmetric Alumina 37.05 1.1613 3240 55 200 12 270 1.5 Comp. Ex. 12 21 Asymmetric Alumina 40.15 0.5561 3240 55 400 12 270 1.5 Comp. Ex. 13 22 Asymmetric Alumina 40.15 0.5561 3240 55 400 12 270 1.5 Comp. Ex. 14 23 Asymmetric Alumina 40.15 0.5561 3240 55 400 12 270 1.5 Comp. Ex. 15 24 Symmetric Alumina 87.53 0.0084 3240 31 1500 12 270 1.5 Ex. 10 25 Symmetric Alumina 87.53 0.0084 3240 31 1500 12 270 1.5 Ex. 11 26 Symmetric Alumina 87.53 0.0084 3240 31 1500 12 270 1.5 Comp. Ex. 16 27 Symmetric Alumina 1 1.32 −0.1702 3240 31 1500 12 270 1.5 Comp. Ex. 17 28 Symmetric Alumina 151.32 −0.1702 3240 31 1500 12 270 1.5 Ex. 12 29 Symmetric Alumina 151.32 −0.1702 3240 31 1500 12 270 1.5 Ex. 13 30 Symmetric Alumina 38.8 0.0756 3240 38 3000 12 270 1.5 Ex. 14 31 Symmetric Alumina 38.8 0.0756 3240 38 3000 12 270 1.5 Ex. 15 32 Symmetric Alumina 38.8 0.0756 3240 38
000 12 270 1.5 Comp. Ex. 18 33 Asymmetric Aluminosilicate 60.41 261.2599 1440 55 0.55 16 90 2 Comp. Ex. 19 34 Asymmetric Aluminosilicate 60.41 261.2599 1440 55 0.55 16 90 2 Comp. Ex. 20 35 Asymmetric Aluminosilicate 60.41 261.2599 1440 55 0.55 16 90 2 Ex. 16 36 Symmetric Alumina 43.28 0.0042 15000 30 50000 50 300 12.5 Ex. 17 37 Symmetric Alumina 43.28 0.0042 15000 30 50000 50 300 12.5 Ex. 18 38 Symmetric Alumina 43.28 0.0042 15000 30 50000 50 300 12.5 Ex. 19 39 Symmetric Alumina 42.85 0.0021 15000 30 100000 50 300 12.5 Ex. 20 40 Symmetric Alumina 42.85 0.0021 15000 30 100000 50 300 12.5 Ex. 21 41 Symmetric Alumina 42.85 0.0021 15000 30 100000 50 300 12.5 Comp. Ex. 21 42 Symmetric Alumina 50.01 0.3117 180 30 600 6 30 1 Comp. Ex. 22 43 Symmetric Alumina 50.01 0.3117 180 30 600 6 30 1 Comp. Ex. 23 44 Symmetric Alumina 50.01 0.3117 180 30 600 6 30 1 Ex. 22 45 Symmetric Alumina 38.8 0.0756 360 38 3000 12 30 1.5 Ex. 23 46 Symmetric Alumina 38.8 0.0756 360 38 3000 12 30 1.5 Ex. 24 47 Symmetric Alumina 38.8 0.0756 360 38 3000 12 30 1.5 Comp. Ex. 24 48 Symmetric Alumina 50.01 0.3117 1380 30 800 6 230 1 Comp. Ex. 25 49 Symmetric Alumina 50.01 0.3117 1380 30 800 6 230 1 Ex. 25 50 Symmetric Alumina 43.94 0.0004 15000 40 500000 50 300 12.5 Ex. 26 51 Symmetric Alumina 43.94 0.0004 15000 40 500000 50 300 12.5 Ex. 27 52 Symmetric Alumina 43.94 0.0004 15000 40 500000 50 300 12.5 Comp. Ex. 26 53 Symmetric Metal 64 0.0003 1385.4423
47.7 500000 42 Flat plate 1.3 Ex. 28 54 Symmetric Metal 64 0.0003 1385.4423
47.7 500000 42 Flat plate 1.3 Ex. 29 55 Symmetric Metal 64 0.0003 1385.4423
47.7 500000 42 Flat plate 1.3 Comp. Ex. 27 56 Symmetric Resin 72 0.0225 900 40 4000 15 60 3 Ex. 30 57 Symmetric Resin 72 0.0225 900 40 4000 15 60 3 Ex. 31 58 Symmetric Resin 72 0.0225 900 40 4000 15 60 3 Ex. 32 59 Symmetric Resin 72 0.0225 900 40 4000 15 60 3
indicates data missing or illegible when filed
TABLE-US-00002 TABLE 2 Flow speed test data Time until Solvent Applied entire solvent Results Solvent amount pressure passes through Flow rate Q Pore area A Flow speed V Nanosight (NS-300) Condition No. type [mL] [MPaG] [sec.] [m.sup.2/s] [m.sup.2] [m/s] A.sup.Note B.sup.Note C.sup.Note Ex. 1 1 Pure water 200 0.1 14.37 0.00001392 1.00440E−03 0.013857 98.5 1.46E+08 7.3 Ex. 2 2 Pure water 200 0.5 4.94 0.00004049 1.00440E−03 0.040308 91.2 2.33E+08 11.6 Ex. 3 3 Pure water 200 0.9 3.01 0.00006 45 1.00440E−03 0.066154 10
.
3.71E+08 18.5 Comp. Ex. 1 4 Pure water 200 0.1 393.09 0.00000051 1.3
080E−03 0.000374 111.7 1.56E+07 0.8 Comp. Ex. 2 5 Pure water 200 0.5 148.98 0.00000135 1.3
080E−03 0.000988 90.0 2.26E+07 1.1 Ex. 4 6 Pure water 200 0.1 4.9
0.00004016 1.44000E−03 0.027889 107.7 1.99E+08 10.0 Ex. 5 7 Pure water 200 0.5 3.
8 0.00005025 1.44000E−03 0.034897 91.8 3.03E+08 15.2 Ex. 6 8 Pure water 200 0.9 2.501 0.00007
7 1.44000E−03 0.055533 122.4 2.88E+08 14.4 Ex. 7 9 Pure water 200 0.1 3.66 0.00005464 1.44000E−03 0.037948 99.
2.78E+08 13.9 Ex. 8 10 Pure water 200 0.5 2.549 0.00007846 1.44000E−03 0.064488 106.0 3.96E+08 19.8 Ex. 9 11 Pure water 200 0.9 2.321 0.00006617 1.44000E−03 0.069840 94.
4.12E+08 20.6 Comp. Ex. 3 12 Pure water 200 0.1 700 0.00000029 1.3
080E−03 0.000210 100.3 1.08E+07 0.5 Comp. Ex. 4 13 Pure water 200 0.5 300 0.00000067 1.3
080E−03 0.000490 99.6 2.58E+07 1.3 Comp. Ex. 5 14 Pure water 200 0.9 120 0.000001
7 1.3
080E−03 0.001225 107.
4.80E+07 2.4 Comp. Ex. 6 15 Pure water 200 0.1
254 0.00000003 1.3
080E−03 0.000024 102.3 3.98E+06 0.2 Comp. Ex. 7 16 Pure water 200 0.5 1754 0.00000011 1.3
080E−03 0.000084 98.8 8.78E+06 0.4 Comp. Ex. 8 17 Pure water 200 0.9 803.54 0.0000002
1.3
080E−03 0.000183 99.
9.98E+06 0.5 Comp. Ex. 9 18 Pure water 200 0.1 3
9 0.00000054 1.78200E−03 0.000304 82.4 2.42E+07 1.5 Comp. Ex. 10 19 Pure water 200 0.5 126.8 0.00000158 1.78200E−03 0.000885 108.0 4.60E+07 2.3 Comp. Ex. 11 20 Pure water 200 0.9 28.87 0.0000
3 1.78200E−03 0.003888 9
.1 6.30E+07 3.2 Comp. Ex. 12 21 Pure water 200 0.1 219.5 0.00000091 1.78200E−03 0.000511 102.6 3.88E+07 1.9 Comp. Ex. 13 22 Pure water 200 0.5 38.91 0.00000514 1.78200E−03 0.002884 7
.1 4.88E+07 2.4 Comp. Ex. 14 23 Pure water 200 0.9 13.34 0.00001499 1.78200E−03 0.008413 79.8 6.76E+07 2.9 Comp. Ex. 15 24 Pure water 200 0.1 112.7
9 0.00000177 1.00440E−03 0.0017
127.7 6.48E+07 2.7 Ex. 10 25 Pure water 200 0.5 14.747 0.00001358 1.00440E−03 0.013503 95.3 8.18E+07 4.1 Ex. 11 26 Pure water 200 0.9 10.057 0.00001989 1.00440E−03 0.019800 109.0 1.34E+08 6.7 Comp. Ex. 16 27 Pure water 200 0.1 621.9
0.00000032 1.00440E−03 0.000320 91.5 4.28E+07 2.1 Comp. Ex. 17 28 Pure water 200 0.5 40.19 0.00000498 1.00440E−03 0.004
55 121.7 5.68E+07 2.
Ex. 12 29 Pure water 200 0.9 17.81 0.00001123 1.00440E−03 0.011180 121.2 6.82E+07 3.4 Ex. 13 30 Pure water 200 0.1 10.182 0.00001984 1.23120E−03 0.015
54 96.8 6.98E+07 3.5 Ex. 14 31 Pure water 200 0.5 3.7
0.00005333 1.23120E−03 0.043318 95.0 2.03E+08 10.2 Ex. 15 32 Pure water 200 0.9 2.77 0.00007220 1.23120E−03 0.068644 88.8 3.45E+08 17.2 Comp. Ex. 18 33 Pure water 200 0.1 29285 0.00000001 7.92000E−04 0.000009 89.6 2.38E+0
0.1 Comp. Ex. 19 34 Pure water 200 0.5 110
1 0.00000002 7.92000E−04 0.000023 98.
6.18E+0
0.3 Comp. Ex. 20 35 Pure water 200 0.9 5845 0.00000003 7.92000E−04 0.000043 102.3 8.58E+0
0.4 Ex. 16 36 Pure water 200 0.1 2.39 0.00008368 4.50000E−03 0.018596 102.2 2.4
E+08 12.3 Ex. 17 37 Pure water 200 0.5 1.88 0.00010638 4.50000E−03 0.023
41 100.6 2.87E+08 14.3 Ex. 18 38 Pure water 200 0.9 1.51 0.00013245 4.50000E−03 0.02
433 90.
3.10E+08 15.5 Ex. 19 39 Pure water 200 0.1 2.25 0.00008889 4.50000E−03 0.01
753 96.5 2.58E+08 12.9 Ex. 20 40 Pure water 200 0.5 1.95 0.00010256 4.50000E−03 0.022792 9
.0 2.68E+08 13.3 Ex. 21 41 Pure water 200 0.9 1.25 0.0001
000 4.50000E−03 0.035556 94.5 2.86E+08 14.3 Comp. Ex. 21 42 Pure water 200 0.1 2001.36 0.00000010 5.40000E−05 0.001851 102.6 2.38E+07 1.2 Comp. Ex. 22 43 Pure water 200 0.5 995.
5 0.00000020 5.40000E−05 0.003720 104.4 5.82E+07 2.9 Comp. Ex. 23 44 Pure water 200 0.9 780.41 0.0000002
5.40000E−05 0.00474
101.4 5.10E+07 2.6 Ex. 22 45 Pure water 200 0.1 82.47 0.00000243 1.3
800E−04 0.017728 119.8 1.53E+08 7.
Ex. 23 46 Pure water 200 0.5 16.03 0.000001248 1.3
800E−04 0.0
1203 108.9 5.32E+08 26.6 Ex. 24 47 Pure water 200 0.9 11.99 0.000001668 1.3
800E−04 0.121
34
7.0 6.24E+08 31.2 Comp. Ex. 24 48 Pure water 200 0.1 78
0.000000025 4.14400E−04 0.000613
.7 4.
6E+07 2.5 Comp. Ex. 25 49 Pure water 200 0.5 301.47 0.0000000
4.14400E−04 0.001
02 149.2 4.76E+07 2.4 Ex. 25 50 Pure water 200 0.1 1.8
0.000105
2 6.00000E−03 0.017
37 102.4 2.7
E+08 13.8 Ex. 26 51 Pure water 200 0.5 1.11 0.00018018 6.00000E−03 0.0
0030 101.5 3.12E+08 15.6 Ex. 27 52 Pure water 200 0.9 0.99 0.00020202 6.00000E−03 0.033
70 98.5 3.42E+08 17.1 Comp. Ex. 26 53 Pure water 200 0.1
2 0.00000385 6.60440E−04 0.00
824 112.7 3.72E+07 1.9 Ex. 28 54 Pure water 200 0.5 31 0.00000
45 6.60440E−04 0.00
7
9 102.5 7.30E+07 3.7 Ex. 29 55 Pure water 200 0.9 22 0.00000909 6.60440E−04 0.0137
5 80.2 1.
2E+08 8.1 Comp. Ex. 27 56 Pure water 200 0.005 644 0.00000031 3.
0000E−04 0.000863 99.9 2.20E+07 1.1 Ex. 30 57 Pure water 200 0.1 14.87 0.0000134
3.
0000E−04 0.037361 102.2 5.50E+07 2.8 Ex. 31 58 Pure water 200 0.5 5.89 0.00003515 3.
0000E−04 0.097637 112.5 1.78E+08 8.
Ex. 32 59 Pure water 200 0.9 3.88 0.00006155 3.
0000E−04 0.143184 9
.4 2.70E+08 13.5 .sup.Note A: Bubble diameter [nm] B: Bubble concentration [bubbles/mL] C: Bubble concentration [particles/frame]
indicates data missing or illegible when filed
TABLE-US-00003 TABLE 3 Element data Bubble point Effective Element Contact pressure area of Surface Pore outer Element Film Element Element angle (pure water) element porosity diameter diameter length thickness No. structure material [°] [MPaG] [mm.sup.2] [%] [nm] [mm] [mm] [mm] Ex. 1 1 Symmetric Alumina 43.55 0.1406 3240 31 1500 12 270 1.5 Ex. 2 2 Symmetric Alumina 43.55 0.1406 3240 31 1500 12 270 1.5 Ex. 3 3 Symmetric Alumina 43.55 0.1406 3240 31 1500 12 270 1.5 Ex. 4 6 Symmetric Alumina 43.81 0.0210 6000 24 10000 20 300 4 Ex. 5 7 Symmetric Alumina 43.81 0.0210 6000 24 10000 20 300 4 Ex. 6 8 Symmetric Alumina 43.81 0.0210 6000 24 10000 20 300 4 Ex. 7 9 Symmetric Alumina 49.23 0.0127 6000 24 15000 20 300 4 Ex. 8 10 Symmetric Alumina 49.23 0.0127 6000 24 15000 20 300 4 Ex. 9 11 Symmetric Alumina 49.23 0.0127 6000 24 15000 20 300 4 Ex. 10 25 Symmetric Alumina 87.53 0.0084 3240 31 1500 12 270 1.5 Ex. 11 28 Symmetric Alumina 87.53 0.0084 3240 31 1500 12 270 1.5 Ex. 12 29 Symmetric Alumina 151.32 −0.1702 3240 31 1500 12 270 1.5 Ex. 13 30 Symmetric Alumina 38.8 0.075 3240 38 3000 12 270 1.5 Ex. 14 31 Symmetric Alumina 38.8 0.075
3240 38 3000 12 270 1.5 Ex. 15 32 Symmetric Alumina 38.8 0.075
3240 38 3000 12 270 1.5 Ex. 16 36 Symmetric Alumina 43.28 0.0042 15000 30 50000 50 300 12.5 Ex. 17 37 Symmetric Alumina 43.28 0.0042 15000 30 50000 50 300 12.5 Ex. 18 38 Symmetric Alumina 43.28 0.0042 15000 30 50000 50 300 12.5 Ex. 19 39 Symmetric Alumina 42.85 0.0021 15000 30 100000 50 300 12.5 Ex. 20 40 Symmetric Alumina 42.85 0.0021 15000 30 100000 50 300 12.5 Ex. 21 41 Symmetric Alumina 42.85 0.0021 15000 30 100000 50 300 12.5 Ex. 22 45 Symmetric Alumina 38.8 0.0758 360 38 3000 12 30 1.5 Ex. 23 46 Symmetric Alumina 38.8 0.0758 360 38 3000 12 30 1.5 Ex. 24 47 Symmetric Alumina 38.8 0.0758 360 38 3000 12 30 1.5 Ex. 25 50 Symmetric Alumina 43.94 0.0004 1
000 40 500000 50 300 12.5 Ex. 26 51 Symmetric Alumina 43.94 0.0004 1
000 40 500000 50 300 12.5 Ex. 27 52 Symmetric Alumina 43.94 0.0004 1
000 40 500000 50 300 12.5 Ex. 28 54 Symmetric Metal 64 0.0003 1385.44236 47.7 500000 42 Flat plate 1.3 Ex. 29 55 Symmetric Metal 64 0.0003 1385.44236 47.7 500000 42 Flat plate 1.3 Ex. 30 57 Symmetric Resin 72 0.0225 900 40 4000 15 60 3 Ex. 31 58 Symmetric Resin 72 0.0225 900 40 4000 15 60 3 Ex. 32 5
Symmetric Resin 72 0.0025 900 40 4000 15 60 3
indicates data missing or illegible when filed
TABLE-US-00004 TABLE 4 Flow speed test data Time until Solvent Applied entire solvent Results Solvent amount pressure passes through Flow rate Q Pore Area A Flow speed V Nanosight (NS-300) Condition No. type [mL] [MPaG] [sec.] [m.sup.2/s] [m.sup.2] [m/s] A.sup.Note B.sup.Note C.sup.Note Ex. 1 1 Pure water 200 0.1 14.37 0.00001392 1.00440E−03 0.013857 98.5 1.46E+08 7.3 Ex. 2 2 Pure water 200 0.5 4.94 0.00004049 1.00440E−03 0.040308 91.2 2.33E+08 11.3 Ex. 3 3 Pure water 200 0.9 3.01 0.0000 45 1.00440E−03 0.066154 10
.0 3.71E+08 18.5 Ex. 4 6 Pure water 200 0.1 4.98 0.00004016 1.44000E−03 0.027889 107.7 1.99E+08 10.0 Ex. 5 7 Pure water 200 0.5 3.98 0.00005025 1.44000E−03 0.034897 91.8 3.03E+08 15.2 Ex. 6 8 Pure water 200 0.9 2.501 0.00007997 1.44000E−03 0.056633 122.4 2.88E+08 14.4 Ex. 7 9 Pure water 200 0.1 3.
0.00005464 1.44000E−03 0.037948 99.5 2.78E+08 13.9 Ex. 8 10 Pure water 200 0.5 2.54
0.0000784
1.44000E−03 0.054488 10
.0 3.98E+08 19.8 Ex. 9 11 Pure water 200 0.9 2.321 0.00008617 1.44000E−03 0.059840 94.
4.12E+08 20.
Ex. 10 25 Pure water 200 0.5 14.747 0.00001356 1.00440E−03 0.013503 9
.3 8.18E+07 4.1 Ex. 11 26 Pure water 200 0.9 10.067 0.00001989 1.00440E−03 0.019800 109.0 1.34E+08 6.7 Ex. 12 29 Pure water 200 0.9 17.81 0.00001123 1.00440E−03 0.011180 121.2
.
2E+07 3.4 Ex. 13 30 Pure water 200 0.1 10.182 0.00001954 1.23120E−03 0.015
54 96.8 5.98E+07 3.5 Ex. 14 31 Pure water 200 0.5 3.7
0.00005333 1.23120E−03 0.043318 95.0 2.03E+08 10.2 Ex. 15 32 Pure water 200 0.9 2.77 0.00007220 1.23120E−03 0.058644 88.8 3.45E+08 17.2 Ex. 16 36 Pure water 200 0.1 2.39 0.000083
8 4.50000E−03 0.018
102.2 2.4
E+08 12.3 Ex. 17 37 Pure water 200 0.5 1.88 0.00010
3
4.50000E−03 0.023
41 100.6 2.87E+08 14.3 Ex. 18 38 Pure water 200 0.9 1.
1 0.0001324
4.50000E−03 0.02
433 90.0 3.10E+08 15.5 Ex. 19 39 Pure water 200 0.1 2.2
0.00008889 4.50000E−03 0.019753 9
.5 2.6
E+08 12.9 Ex. 20 40 Pure water 200 0.5 1.95 0.0001025
4.50000E−03 0.022792 98.0 2.8
E+08 13.3 Ex. 21 41 Pure water 200 0.9 1.2
0.00016000 4.50000E−03 0.03555
94.5 2.8
E+08 14.3 Ex. 22 45 Pure water 200 0.1
2.47 0.00000243 1.36800E−04 0.017728 119.8 1.
3E+08 7.
Ex. 23 46 Pure water 200 0.5 1
.03 0.0000124
1.36800E−04 0.091203 10
.9 5.32E+08 26.
Ex. 24 47 Pure water 200 0.9 11.99 0.000016
8 1.36800E−04 0.121934 97.0 5.24E+08 31.2 Ex. 25 50 Pure water 200 0.1 1.89 0.00010
82 6.00000E−03 0.017
37 102.4 2.76E+08 13.8 Ex. 26 51 Pure water 200 0.5 1.11 0.00018018 6.00000E−03 0.030030 101.5 3.12E+08 15.
Ex. 27 52 Pure water 200 0.9 0.99 0.00020202 6.00000E−03 0.033
70 9
.5 3.42E+08 17.1 Ex. 28 54 Pure water 200 0.5 31 0.00000645 6.60440E−04 0.0097
102.5 7.
0E+07 3.7 Ex. 29 55 Pure water 200 0.9 22 0.0000090
6.60440E−04 0.013765 80.2 1.
2E+08 8.1 Ex. 30 57 Pure water 200 0.1 14.87 0.00001345 3.60000E−04 0.037381 102.2
.
0E+07 2.8 Ex. 31 58 Pure water 200 0.5 5.
9 0.00003516 3.60000E−04 0.097637 112.
1.78E+08 8.9 Ex. 32 59 Pure water 200 0.9 3.88 0.00005155 3.60000E−04 0.143184 98.4 2.70E+08 1
.5 Ave. — 100.80 — .sup.Note A: Bubble diameter [nm] B: Bubble concentration [bubbles/mL] C: Bubble concentration [particles/frame]
indicates data missing or illegible when filed
TABLE-US-00005 TABLE 5 Element data Bubble point Effective Element Contact pressure area of Surface Pore outer Element Film Element Element angle (pure water) element porosity diameter diameter length thickness No. structure material [°] [MPaG] [mm.sup.2] [%] [nm] [mm] [mm] [mm] Comp. Ex. 1 4 Asymmetric Alumina 31.4 3.1048 3240 42 80 12 270 1.5 Comp. Ex. 2 5 Asymmetric Alumina 31.4 3.1048 3240 42 80 12 270 1.5 Comp. Ex. 3 12 Asymmetric Alumina 109.08 −1.1891 3240 42 80 12 270 1.5 Comp. Ex. 4 13 Asymmetric Alumina 109.08 −1.1891 3240 42 80 12 270 1.5 Comp. Ex. 5 14 Asymmetric Alumina 123.6 −1.1891 3240 42 80 12 270 1.5 Comp. Ex. 6 15 Asymmetric Alumina 123.6 −2.0130 3240 42 80 12 270 1.5 Comp. Ex. 7 16 Asymmetric Alumina 123.6 −2.0130 3240 42 80 12 270 1.5 Comp. Ex. 8 17 Asymmetric Alumina 123.6 −2.0130 3240 42 80 12 270 1.5 Comp. Ex. 9 18 Asymmetric Alumina 37.05 1.1613 3240 42 200 12 270 1.5 Comp. Ex. 10 19 Asymmetric Alumina 37.05 1.1613 3240 55 200 12 270 1.5 Comp. Ex. 11 20 Asymmetric Alumina 37.05 1.1613 3240 55 200 12 270 1.5 Comp. Ex. 12 21 Asymmetric Alumina 40.15 0.5561 3240 55 400 12 270 1.5 Comp. Ex. 13 22 Asymmetric Alumina 40.15 0.5561 3240 55 400 12 270 1.5 Comp. Ex. 14 23 Asymmetric Alumina 40.15 0.5561 3240 55 400 12 270 1.5 Comp. Ex. 15 24 Symmetric Alumina 87.53 0.0084 3240 31 1500 12 270 1.5 Comp. Ex. 16 27 Symmetric Alumina 151.32 −0.1702 3240 31 1500 12 270 1.5 Comp. Ex. 17 28 Symmetric Alumina 151.32 −0.1702 3240 31 1500 12 270 1.5 Comp. Ex. 18 33 Asymmetric Aluminosilicate 60.41 2 1.2
99 1440 55 0.55 16 90 2 Comp. Ex. 19 34 Asymmetric Aluminosilicate 60.41 2
1.2
99 1440 55 0.55 16 90 2 Comp. Ex. 20 35 Asymmetric Aluminosilicate 60.41 2
1.2
99 1440 55 0.55 16 90 2 Comp. Ex. 21 42 Symmetric Alumina 50.01 0.3117 180 30 600 6 30 1 Comp. Ex. 22 43 Symmetric Alumina 50.01 0.3117 180 30 600 6 30 1 Comp. Ex. 23 44 Symmetric Alumina 50.01 0.3117 180 30 600 6 30 1 Comp. Ex. 24 48 Symmetric Alumina 50.01 0.3117 1380 30 600 6 230 1 Comp. Ex. 25 49 Symmetric Alumina 50.01 0.3117 1380 30 600 6 230 1 Comp. Ex. 26 53 Symmetric Metal 64 0.0003 1385.44236 47.7 500000 42 Flat 1.3 plate Comp. Ex. 27 5
Symmetric Resin 72 0.0225 900 40 4000 15 60 3
indicates data missing or illegible when filed
TABLE-US-00006 TABLE 6 Flow speed test data Time until Solvent Applied entire solvent Results Solvent amount pressure passes through Flow rate Q Pore area A Flow speed V Nanosight (NS-300) Condition No. type [mL] [MPaG] [sec.] [m.sup.2/s] [m.sup.2] [m/s] A.sup.Note B.sup.Note C.sup.Note Comp. Ex. 1 4 Pure water 200 0.1 393.09 0.0000051 1.3 080E−03 0.000374 111.7 1.5
E+07 0.8 Comp. Ex. 2 5 Pure water 200 0.5 148.
0.000001
1.3
080E−03 0.000988 90.0 2.26E+07 1.1 Comp. Ex. 3 12 Pure water 200 0.1 700 0.00000029 1.3
080E−03 0.000210 100.3 1.0
E+07 0.5 Comp. Ex. 4 13 Pure water 200 0.5 300 0.00000067 1.3
080E−03 0.000490 99.5 2.
8E+07 1.3 Comp. Ex. 5 14 Pure water 200 0.9 120 0.00000167 1.3
0E−03 0.001225 107.6 4.80E+07 2.4 Comp. Ex. 6 15 Pure water 200 0.1 6254 0.00000003 1.
080E−03 0.000024 102.3 3.9
E+0
0.2 Comp. Ex. 7 16 Pure water 200 0.5 1754 0.00000011 1.3
080E−03 0.000084 98.5 8.78E+06 0.4 Comp. Ex. 8 17 Pure water 200 0.9 803.54 0.00000025 1.3
080E−03 0.000183 99.8 9.99E+08 0.
Comp. Ex. 9 18 Pure water 200 0.1 3
0.00000054 1.78200E−03 0.000304 82.4 2.42E+07 1.2 Comp. Ex. 10 19 Pure water 200 0.5 12
.8 0.00000168 1.78200E−03 0.000885 108.0 2.80E+07 2.3 Comp. Ex. 11 20 Pure water 200 0.9 28.87 0.00000
3 1.78200E−03 0.003888 69.1 6.30E+07 3.2 Comp. Ex. 12 21 Pure water 200 0.1 21
.5 0.000000
1 1.78200E−03 0.000511 102.6 3.88E+07 1.9 Comp. Ex. 13 22 Pure water 200 0.5 38.91 0.00000514 1.78200E−03 0.002884 75.1 4.88E+07 2.4 Comp. Ex. 14 23 Pure water 200 0.9 13.3
0.00001499 1.78200E−03 0.008413 7
.
5.76E+07 2.9 Comp. Ex. 15 24 Pure water 200 0.1 112.
0.00000177 1.00440E−03 0.001766 127.7 5.4
E+07 2.7 Comp. Ex. 16 27 Pure water 200 0.1
21.96 0.00000032 1.00440E−03 0.000320 91.5 4.2
E+07 2.1 Comp. Ex. 17 28 Pure water 200 0.
40.19 0.00000
98 1.00440E−03 0.004955 121.7 5.
E+07 2.
Comp. Ex. 18 33 Pure water 200 0.1 29265 0.00000001 7.92000E−04 0.000009 89.8 2.38E+08 0.1 Comp. Ex. 19 34 Pure water 200 0.
110
1 0.00000002 7.92000E−04 0.000023 98.8 6.18E+0
0.3 Comp. Ex. 20 35 Pure water 200 0.9 5845 0.00000003 7.92000E−04 0.000043 102.3 8.53E+0
0.4 Comp. Ex. 21 42 Pure water 200 0.1 2001.35 0.00000010 5.40000E−05 0.001851 102.6 2.38E+07 1.2 Comp. Ex. 22 43 Pure water 200 0.
.
5 0.00000020 5.40000E−05 0.003720 104.4 5.82E+07 2.9 Comp. Ex. 23 44 Pure water 200 0.9 780.41 0.0000002
5.40000E−05 0.004746 101.4 5.10E+07 2.6 Comp. Ex. 24 46 Pure water 200 0.1 788 0.0000002
4.14000E−04 0.000813 95.7 4.96E+07 2.5 Comp. Ex. 25 49 Pure water 200 0.5 301.47 0.000000
4.14000E−04 0.001602 149.2 4.75E+07 2.4 Comp. Ex. 26 53 Pure water 200 0.1 52 0.00000385 6.60440E−04 0.005824 112.7 3.72E+07 1.9 Comp. Ex. 27 5
Pure water 200 0.00
44 0.00000031 3.60000E−04 0.000863 99.9 2.20E+07 1.1 .sup.Note A: Bubble diameter [nm] B: Bubble concentration [bubbles/mL] C: Bubble concentration [particles/frame]
indicates data missing or illegible when filed
TABLE-US-00007 TABLE 7 Pore Condition No. Flow speed V concentration Judgement Comp. Ex. 23 44 0.004746 5.10E+07 Unacceptable Comp. Ex. 17 28 0.004955 5.68E+07 Unacceptable Comp. Ex. 14 23 0.008413 5.76E+07 Unacceptable Ex. 28 54 0.009769 7.30E+07 Acceptable Ex. 12 29 0.011180 6.82E+07 Acceptable Ex. 10 25 0.013503 8.18E+07 Acceptable
(1) Element Structure
[0137] For the element structure, the term “symmetric structure” means that the element has a single structure. The term “asymmetric structure” means that inner and outer portions of the element have different structures. More specifically, the asymmetric structure is a two-layer structure in which the outer portion (i.e., outer layer) of the element is smaller in average pore diameter than the inner portion (i.e., inner layer) of the element.
(2) Element Material
[0138] The element material is the material forming the element. Therefore, the element is a porous member formed of this material.
(3) Contact Angle
[0139] As is well known, the contact angle is the angle between the free surface of a stationary liquid and a wall at a point where the free surface of the liquid contacts the wall.
[0140] In Experimental Example 1, a DropMaster series (DMo-501) was used to measure the contact angle by a droplet method. The liquid used was pure water (4 μL), and the contact angle 100 ms after the liquid was dropped was obtained.
[0141] The maximum pore diameter DBP [m] of the pores, the surface tension γ [N/m] of the liquid, the contact angel 0 [rad], and the bubble point pressure P [Pa] satisfy the relation represented by formula (1) below. The maximum pore diameter DBP [m] of a pore is the diameter of the pore when the pore is assumed to be a circular pore.
DBP=4γ cos θ/P (1)
(4) Bubble Point Pressure
[0142] For example, a plate-shaped element is immersed in a liquid such as isopropyl alcohol and is held horizontally. Then air is supplied from the lower side of the element, and the pressure of the air is increased. When the pressure reaches a certain value, an air bubble is first generated from a pore with a maximum pore diameter. The pressure at this point is referred to as the bubble point pressure. The maximum pore diameter can be determined from the bubble point pressure using formula (1) above.
(5) Pure Water
[0143] In Experimental Example 1, the liquid used was pure water. The pure water is generally a liquid subjected to demineralization/deionization treatment using, for example, an ion-exchange resin and has an electric conductivity in a prescribed range and a TOC (total organic carbon) in a prescribed range.
[0144] In Experimental Example 1, as shown in
[0145] The pH and the electric conductivity were measured using a pH/water quality meter D-74 manufactured by HORIBA.
[0146] The TOC was measured using TOC-VWP manufactured by Shimadzu Corporation. The ICP-MS was measured using SCIENTIFIC iCAP Q manufactured by Thermo Fisher. The DO was measured using OM-71 manufactured by HORIBA Ltd. The ATP was measured using Lumitester PD-30.
[0147] A NanoSight NS-300 (hereinafter referred to simply as NanoSight) was used to examine the bubble diameter [nm], the bubble concentration [bubbles/mL], and the bubble concentration [particles/frame]. The term [particles/frame] represent the number of particles in one image obtained through the measurement using the NanoSight, and 1500 frames are captured in one measurement. Specifically, the average of the numbers of particles in 1500 frames is represented by [particles/frame].
[0148] The results are shown in Table 8 below.
[0149] The pure water used in the experiment has an electric conductivity within the range of 47.9 to 83.2 [μS/m] and a TOC value within the range of 5 to 40.1 [μg/L]. Water whose electric conductivity and TOC value fall within these ranges can be regarded as pure water.
TABLE-US-00008 TABLE 8 N1 N2 N3 N4 N5 Ave Max. Min. S.D. Electric conductivity [uS/m] 58.6 47.9 83.2 59.6 66.7 63.2 3.2 47.9 13.043 TOC[μg/L] 28.4 5 40.1 22.5 37.5 26.7 40.1 5 14.032 ICP-MS 7 4 8 6 7 6.4 8 4 1.517 pH 5.83 6.02 5.99 6.21 6.08 6.026 6.21 5.83 0.138 DO[mg/L] 7.34 8.01 8.21 7.
5 7.
4 7.83 8.21 7.34 0.342 ATP[RLU] 1.3 0.7 2.
1.2 2.2 1.6 2.
0.7 0.778 NanoSight Bubble diameter 98.6 96.4 100.2 102.9 103.2 100.2
103.2 96.4 2.884 (NS-300) [nm] Bubble concentration 3.81E+05 1.61E+05 2.98E+06 7.81E+05 1.78E+06 1.22E+06 2.98E+06 1.61E+05 1.17E+06 [bubbles/mL] Bubble concentration 0.0 0.0 0.2 0.0 0.1 0.0618 0.15 0.009 0.058 [particles/frame]
indicates data missing or illegible when filed
(6) Effective Area of Element
[0150] In Experimental Example 1, a cylindrical element shown in
[0151] The element length is the length of the element in its axial direction, and the element outer diameter is the diameter of the outer circumference of the element as it is viewed in the axial direction. Therefore, the effective area of the element can be determined from the element length and the element outer diameter. The film thickness is the thickness (radial dimension) of the cylindrical element.
(7) Surface Porosity
[0152] The surface porosity is the surface ratio of the pores to the effective area of the element. The surface porosity can be determined by obtaining an image of the surface of the element using, for example, a scanning electron microscope (SEM), binarizing the image (into a black-and-white image), and determining the ratio of the area of the black portions (specifically, the ratio of the black portions indicating pores to the effective area of the element).
(8) Pore Diameter (i.e., Average Pore Diameter)
[0153] The pore diameter is the diameter of a pore when the pore is assumed to be a circular pore (specifically, the average of the diameters of a large number of pores: the average pore diameter). In this case, the pore diameter was measured using mercury porosimetry. In the mercury porosimetry, AutoPore IV 9510 (manufactured by Shimadzu Corporation) was used.
(9) Solvent Type
[0154] The solvent type means a liquid in which fine bubbles are generated and is pure water in the experiment.
(10) Solvent Amount
[0155] The solvent amount means the amount (VO [mL]) of the liquid supplied to the first tank.
(11) Applied Pressure
[0156] The applied pressure is the pressure of the gas supplied from the gas cylinder to the first tank (i.e., the pressure inside the first tank).
(12) Time Until Entire Solvent Passes Through
[0157] The time until the entire solvent passes through is the time [sec.] until the entire liquid in the first tank (i.e., the liquid in the inner space of the element) moves to the second tank (i.e., the outer space of the element).
(13) Flow Rate Q
[0158] The flow rate Q [m.sup.3/s] is the amount [m.sup.3] of the liquid moved from the inner side of the element to the outer side per unit time [sec]. The flow rate Q can be determined by dividing the “solvent amount” by the “time until entire solvent passes through.”
(14) Pore Area A
[0159] The pore area A [m.sup.2] is the total pore area on the outer surface of the element. Specifically, the pore area A is the total area of the pores in the effective area of the element. The total pore area can be determined by obtaining an image of the surface of the element using, for example, an SEM, binarizing the image (into a black-and-white image), and determining the total area of the black portions representing the pores.
(15) Flow Speed V
[0160] The flow speed V [m/s] is the flow speed of the liquid during passage through the pores of the element and can be determined by dividing the flow rate Q [m.sup.3/s] by the pore area A [m.sup.2].
(16) Bubble Diameter and Bubble Concentration
[0161] The bubble diameter and the bubble concentration were measured by the NanoSight.
<Evaluation>
[0162] In each of the samples of the Examples, the flow rate is 0.009769 [m/s] or more, and these samples realize high bubble concentrations and are preferable. For example, even sample No. 54 whose liquid flow speed is smallest realizes a bubble concentration of 7.30×10.sup.7 [bubbles/mL] and is preferable.
[0163] As is clear from Tables 1 to 4, in each of the samples of the Examples, the pore diameter (i.e., the average pore diameter) of the element is 1.5 μm to 500 μm. This shows that when the pore diameter falls within this range, a high bubble concentration can be obtained.
[0164] The lower limit (1.5 μm) of the average pore diameter is shown as the average pore diameters of samples Nos. 1 to 3 etc., and the upper limit (500 μm) of the average pore diameter is shown as the average pore diameters of samples Nos. 50, 51, 52, etc.
[0165] As is clear from Tables 1 to 4, in each of the samples of the Examples, the surface porosity of the element is 24% to 47.7%. This shows that when the surface porosity falls within this range, a high bubble concentration can be obtained as described above.
[0166] The lower limit (24%) of the surface porosity is shown as the surface porosities of samples Nos. 6 to 11, and the upper limit (47.7%) of the surface porosity is shown as the surface porosities of samples Nos. 54 and 55.
[0167] Moreover, as is clear from Tables 1 to 4, in each of the samples of the Examples, the contact angle of the liquid (pure water) on the surface of the element is 38.8° to 151.32°. When the contact angle is within this range, a high bubble concentration can be obtained as described above.
[0168] The lower limit (38.8°) of the contact angle is determined based on the contact angle in sample No. 30 etc., and the upper limit (151.32°) of the contact angle is determined based on the contact angle in sample No. 29.
5-2. Experimental Example 2
[0169] As described above, the conventional techniques in Japanese Patent Application Laid-Open (kokai) No. 2002-301345 and Japanese Patent Application Laid-Open (kokai) No. 2017-217585 differ totally from the present disclosure. Specifically, in these techniques, large air bubbles contained in water in the pre-stage tank are sheared to form fine air bubbles. These techniques require shearing of the bubbles.
[0170] In contrast, in the present disclosure, as shown in, for example, the first embodiment, the bubble diameter of the bubbles contained in the first tank is almost the same as the bubble diameter of the bubbles contained in the second tank. Namely, in the technique of the present disclosure, when, for example, the liquid in the first tank passes through the pores in the porous element, a rapid change in pressure occurs, and fine bubbles are thereby generated. The bubble diameter hardly changes due to passage through the element (i.e., the bubble diameter after passage through the element is almost the same as the bubble diameter before passage through the element). To cause the above phenomenon to occur, the flow speed must be 0.009769 [m/s] or more as described above.
[0171] In Experimental Example 2, in view of the above findings, a change in bubble diameter due to passage of the liquid (pure water) through the element (i.e., the difference between the bubble diameter before passage of the liquid through the element and the bubble diameter after passage of the liquid through the element) was examined.
[0172] In Experimental Example 1 described above, the NanoSight was used to examine the bubble diameters of the fine bubbles in the liquid in the first tank. Usually, fine bubbles are present in a liquid, although their amount is small.
[0173] In the samples of the Examples, the average bubble diameter of the fine bubbles in the liquid before passage through the element was 100.26 nm.
[0174] In the samples of the Examples, the average bubble diameter of the fine bubbles in the liquid after passage through the element was 100.80 nm (see the average value (Ave.) for the Examples in Table 4).
[0175] As can be seen from the above, the liquid that has passed through the element has an increased fine bubble concentration, but the average bubble diameter hardly changes due to passage of the element (i.e., the bubble diameter after passage through the element is almost the same as the bubble diameter before passage through the element).
5-3. Experimental Example 3
[0176] In Experimental Example 3, commercial nozzle-type fine bubble generation devices available from two companies were used to examine the state of fine bubbles generated.
[0177] In the nozzle type, a pump is used to cause a liquid (pure water) to flow through a tube having a wall surface including pores formed therein, and air is supplied to an intermediate portion of the tube from the outside through the pores.
[0178] In Experimental Example 3, the bubble concentration of fine bubbles generated was measured using the NanoSight under the conditions shown in Table 9 below. Specifically, the bubble concentration in the case of one pass (the liquid was not circulated) and the bubble concentration in the case where the liquid was circulated using a pump for 60 minutes were measured.
TABLE-US-00009 TABLE 9 Solvent Pump flow Generation Pump amount rate Gas time Company A MD- 1 L 33 L/min Air (natural 60 min. 70RZ intake) Company B MD- 1 L 33 L/min Air (natural 60 min. 70RZ intake)
[0179] With these fine bubble generation devices from the two companies, only bubble concentrations lower than the reliable range of the NanoSight (i.e., 2×10.sup.8 [bubbles/mL] or more) could be measured. The experimental data is shown in Table 10 below.
TABLE-US-00010 TABLE 10 After circulation for 60 One pass [bubbles/mL] minutes [bubbles/mL] Company A 1.05E+04 5.12E+06 Company B 7.05E+04 1.08E+07
[0180] Notably, in a concentration range lower than the reliable range of the NanoSight, errors are large, and the reliability is not sufficient.
5-4. Experimental Example 4
[0181] In Experimental Example 4, as shown in
[0182] The details will next be described.
<Samples, Devices, Etc.>
[0183] In
[0184] The fine pore-type device is a fine pore-type fine bubble generation device using the ceramic-made element from the company C (i.e., a Comparative Example). In this fine bubble generation device, a porous element (i.e., a pipe) having a closed forward end is submerged in a liquid, and a gas is supplied to the pipe to generate fine bubbles on the outer side of the pipe.
[0185] The characteristics in the first test are the characteristics of the fine bubble liquid after fine bubbles are first generated under the following conditions, and the characteristics in the fifth test are the characteristics of the fine bubble liquid after fine bubbles are generated five times under the same conditions.
(Experimental Conditions)
[0186] Setting pressure: 0.11 MPa
[0187] Treatment time: 1 hour
[0188] Solvent: pure water 500 mL
[0189] Gas type: nitrogen gas
[0190] Gas flow rate: 600 mL/min
[0191] A well-known circulation-type pressurized dissolution device and a well-known circulation-type gas-liquid shearing device were used as other Comparative Examples so as to generate fine bubbles, and the characteristics of the fine bubble liquids were examined.
<Evaluation>
[0192]
[0193]
[0194]
[0195]
[0196]
5-5. Experimental Example 5
[0197] In Experimental Example 5, whether fine bubbles generated in a fine bubble generation device were actually fine bubbles or particles such as fine dust particles (i.e., solid particles) was examined. Specifically, since the NanoSight occasionally counts fine particles as fine bubbles, how close the actually measured particle concentration (i.e., the bubble concentration in the case of bubbles) was to the concentration of the fine bubbles was examined.
<Samples, Devices, Etc.>
[0198] Liquids used for the particle concentration measurement are almost the same as those in Experimental Example 4. Specifically, pure water, the fine bubble liquid obtained by T26, the fine bubble liquid obtained by the fine pore-type device (in the first test), the fine bubble liquids obtained by the circulation-type pressurized dissolution device and the circulation-type gas-liquid shearing device, and the fine bubble liquids obtained by T55 and T59 were used. In addition, a liquid obtaining by dispersing Latex particles in a solvent (pure water) was also used.
<Details of Experiment>
[0199] In Experimental Example 5, each of the liquids of the samples was first frozen and then melted, and the particle concentrations before and after freezing were examined using the NanoSight.
[0200] When a liquid containing air bubbles and solid particles is cooled and frozen, many bubbles disappear. Therefore, this freezing method enables determination of the amount of air bubbles actually present in the liquid before freezing through measurement of the particle concentration of the liquid before and after freezing.
[0201] Specifically, a method for distinguishing air bubbles and solid particles from each other using a slow freezing-thawing method disclosed in the 8th International Symposium on Fine Bubbles was used. More specifically, each of the samples was cooled and frozen at a prescribed cooling rate (e.g., 0.57×10.sup.−2 [K/s]) and then heated and melted at a prescribed heating rate (e.g., 0.76×10.sup.−2 [K/s]), and the particle concentration of the liquid was measured before and after freezing.
<Evaluation>
[0202] FIG. A shows the particle concentrations before and after freezing of samples obtained in Experimental Example 5. In this graph, the particle concentrations of each sample are shown in a two-bar chart. The left bar represents the particle concentration before freezing, and the right bar represents the particle concentration after freezing. FIG. DB is a graph obtained by modifying the graph of FIG. A in such a manner that the particle concentration of each sample after freezing is determined with the particle concentration before freezing (i.e., before defoaming) set to 100. In FIGS. A and DB, the left bar in each pair of bars represents the particle concentration before defoaming, and the right bar represents the particle concentration after defoaming.
[0203] As is clear from FIGS. A and DB, in the case of the sample T26 which is an Example, the particle concentration after freezing is lowered largely. Specifically, as shown in Table 11 below, the defoaming ratio of the sample T26 which is an Example is 88.36%, and almost all the particles are air bubbles. The defoaming ratio is an index indicating the ratio of air bubbles to the detected particles and is defined as “(the particle concentration of the liquid after freezing)/(the particle concentration of the liquid before freezing)×100.”
TABLE-US-00011 TABLE 11 Deforming ratio [%] Fine Fine circulation-type Circulation-type pore-type pore-type pressurized gas-liquid T26 device: device: dissolution shearing T55 T59 Latex ceramic first test fifth test device device metal resin resin 88.36 15.20 72.74 65.98 78.95 82.35 87.37 11.15
[0204] As is clear from Table 11 etc., in the case of the sample T55 which is an Example, the defoaming ratio was 82.35%, which shows that almost all the particles were air bubbles. In the case of the sample T59 which is an Example, the defoaming ratio was 87.37%, which shows almost all the particles were air bubbles.
[0205] However, in the first test with the fine pore-type device which is one Comparative Example, the defoaming ratio was 15.20%, which shows that almost all the particles were solid particles. In the fifth test with the fine pore-type device, although the defoaming ratio was 72.74%, the particle concentration before defoaming was 2.59 E+07 [bubbles/mL] and was small (see FIG. A).
[0206] In the case of the circulation-type pressurized dissolution device which is another Comparative Example, the defoaming ratio was 65.98%, and the amount of solid particles was larger than that in the Examples.
[0207] Similarly, in the case of the circulation-type gas-liquid shearing device which is still another Comparative Example, the defoaming ratio was 78.95%, and the amount of solid particles was larger than that in the Examples.
[0208] In the sample containing the Latex particles added thereto, the defoaming ratio was 11.15%.
6. OTHER EMBODIMENTS
[0209] The present disclosure is not limited to the embodiments described above, etc., and it will be appreciated that the present disclosure can be implemented in various forms so long as they fall within the technical scope of the disclosure.
[0210] (1) For example, the element may have any of various shapes such as the shape of a tube with a closed end, the shape of a tube which is open at opposite ends in the axial direction, and the shape of a plate.
[0211] (2) The material used for the element may be any of various materials other than ceramics such as metals and resins.
[0212] (3) When an on-off valve is provided in a flow channel for supplying liquid or gas or a flow channel for withdrawing liquid, the operation of the on-off valve may be controlled by, for example, a computer.
[0213] For example, the amount of the liquid supplied to the first tank and the flow rate of the liquid may by measured by sensors, and the pressure inside the first tank may be measured by a sensor. Then the on-off operation of the on-off valve may be controlled according to the values measured by the sensors such that the flow rate, etc. of the liquid and the pressure inside the first tank become equal to respective target values. Therefore, the structures for generating fine bubbles can be arranged in-line.
[0214] (4) The function of one component in any of the above embodiments may be distributed to a plurality of components, or the functions of a plurality of components may be realized by one component. Part of the structure of each of the above embodiments may be omitted. At least part of the structure of each of the above embodiments may be added to or partially replace the structures of other embodiments. All modes included in the technical idea specified by the wording of the claims are embodiments of the present disclosure.