OPTICAL MULTIPLEXER, LIGHT SOURCE MODULE, TWO-DIMENSIONAL OPTICAL SCANNING DEVICE, AND IMAGE PROJECTION DEVICE
20210152794 · 2021-05-20
Assignee
Inventors
Cpc classification
G02B6/29332
PHYSICS
G02B6/12007
PHYSICS
International classification
Abstract
The invention relates to an optical multiplexer, a light source module, a two-dimensional optical scanning device and an image projection device, where the light beam intensity from a plurality of light sources can be attenuated to a desired value without installing an additional optical attenuator element. The optical coupling ratio of an optical coupling part provided in an optical multiplexing unit is set in such a manner that the total intensity of light beams that have been inputted into individual input optical waveguides from the light sources is attenuated by a value in a range from 5 dB to 40 dB at a stage of being outputted as multiplexed light from an output optical waveguide.
Claims
1. An optical multiplexer, comprising: a plurality of input optical waveguides that include at least a first input optical waveguide and a second input optical waveguide; and an output optical waveguide that has an optical multiplexing unit and at least a portion of which is an optical waveguide in linear form, wherein the first input optical waveguide has a first optical coupling part that optically couples with the output optical waveguide in the optical multiplexing unit, the second input optical waveguide has a second optical coupling part that optically couples with the output optical waveguide in the optical multiplexing unit, the first optical coupling part is set in such a manner that the attenuation of a light beam that has been inputted into the first input optical waveguide relative to the light beam that has been outputted from the output optical waveguide is in a range from 5 dB to 40 dB, and the second optical coupling part is set in such a manner that he attenuation of a light beam that has been inputted into the second input optical waveguide relative to the light beam that has been outputted from the output optical waveguide is in a range from 5 dB to 40 dB.
2. The optical multiplexer according to claim 1, wherein the output optical waveguide is an optical waveguide in linear form in at least the region except the proximity to the emission end.
3. The optical multiplexer according to claim 2, wherein the output optical waveguide is inclined at an angle of 85 degrees to 95 degrees relative to the optical waveguide in linear form in proximity to the emission end.
4. The optical multiplexer according to claim 1, wherein the plurality of input optical waveguides includes a third input optical waveguide, the third input optical waveguide also works as an optical waveguide on the emission end side in the output optical waveguide, the first input optical waveguide has a third optical coupling part for wave dividing the optical beam that has entered into the first input optical waveguide in a stage before the optical coupling with the optical multiplexing unit.
5. The optical multiplexer according to claim 4, wherein the first optical coupling part is separated into two optical coupling parts with the second optical coupling part in-between.
6. The optical multiplexer according to claim 1, wherein the plurality of input optical waveguides includes a third input optical waveguide, and the third input optical waveguide has a third optical coupling part that optically couples with the second input optical waveguide in a stage before the second optical coupling part.
7. The optical multiplexer according to claim 1, wherein the plurality of input optical waveguides includes a third input optical waveguide, and the third input optical waveguide has a third optical coupling part that optically couples with the output optical waveguide in the optical multiplexing unit.
8. The optical multiplexer according to claim 4, wherein the optical multiplexing unit multiplexes at least the light of three primary colors, red light, blue light and green light.
9. The optical multiplexer according to claim 1, wherein the waveguide direction in proximity to the input ends of the plurality of input optical waveguides is inclined at an angle of 85 degrees to 95 degrees relative to the optical waveguide in linear form.
10. The optical multiplexer according to claim 1, wherein the first waveguide direction in proximity to the input end of at least one input optical waveguide from among the plurality of input optical waveguides is inclined at an angle of 85 degrees to 95 degrees relative to the optical waveguide in linear form, and the second waveguide direction in proximity to the input ends of the remaining input optical waveguides from among the plurality of input optical waveguides is inclined at an angle of 85 degrees to 95 degrees relative to the optical waveguide in linear form so as to be opposed to the first waveguide direction.
11. A light source module, comprising: the optical multiplexer according to claim 1; and a plurality of light sources for entering light beams into the optical multiplexer.
12. The light source module according to claim 11, wherein lenses are provided between the plurality of light sources and a plurality of input optical waveguides of the optical multiplexer.
13. The light source module according to claim 11, wherein the plurality of light sources are a blue semiconductor laser, a green semiconductor laser and a red semiconductor laser.
14. The light source module according to claim 11, wherein the plurality of light sources are a blue light emitting diode, a green light emitting diode and a red light emitting diode.
15. The light source module according to claim 11, wherein the plurality of light sources are light emissions from a plurality of optical fibers.
16. A two-dimensional optical scanning device, comprising: the light source module according to claim 11; and a two-dimensional optical scanning mirror device for two-dimensional scanning with multiplexed light from the light source module.
17. An image projection device, comprising: a two-dimensional optical scanning device according to claim 16; and an image formation unit for projecting onto a projection plane an image scanned with multiplexed light by means of the two-dimensional optical scanning mirror device.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0046] An example of the optical multiplexer according to an embodiment of the present invention is described in reference to
[0047] The first optical coupling part 7.sub.1 and 7.sub.2 are set so that the total attenuation of the light beam that has been inputted into the first input optical waveguide 4 relative to the light beam that is outputted from the output optical waveguide 2 is in a range from 5 dB to 40 dB. The second optical coupling part 8 is set so that the attenuation of the light beam that has been inputted into the second input optical waveguide 5 relative to the light beam that is outputted from the output optical waveguide 2 is in a range from 5 dB to 40 dB.
[0048] That is to say, depending on the rated output P.sub.Id of a semiconductor laser (=1 mW to 10 mW), the coupling loss a.sub.cp with the optical waveguide and the transmission loss a.sub.sys in the display optical system, the light attenuation a.sub.mpx of the entrance power that has been entered into the input optical waveguides 4 through 6 relative to the optically multiplexed output power that is outputted from the output optical waveguide 2 (=10 log (P.sub.Id/P.sub.dp)−a.sub.cp−a.sub.sys) is required to have a value range from 5 dB to 40 dB, more preferably, a value range from 10 dB to 30 dB. Here, P.sub.dp is a so-called display optical power and is approximately 1 μW to 10 μW. In addition, the loss (a.sub.cp+a.sub.sys) becomes 15 dB or less. Even in the case where P.sub.Id is the minimum of 1 mW and the loss (a.sub.cp+a.sub.sys) is the maximum of 15 dB, the attenuation that is lower than 5 dB makes the display optical power have a value that exceeds a required range P.sub.dp. Meanwhile, the attenuation that exceeds 40 dB makes it impossible to gain the required light quantity. Here, the end of each optical waveguide in the optical multiplexing unit 3 is arranged in such a manner that the emission light is not mixed with the multiplexed light, and actually extends to an end of the substrate 1 (the same is applied in the figures illustrating the respective embodiments below). Here, the number of input optical waveguides is any and may be two, four or more. In the case of four or more, yellow or infrared rays may be added in addition to the three primary colors. The attenuation rate is set in accordance with the length the directional coupler that forms each optical coupling part (7.sub.1, 7.sub.2, 8 and 10) and the intervals at which the optical waveguides that form the directional couplers are located.
[0049] The output optical waveguide 2 is an optical waveguide in linear form in at least the area other than the proximity to the emission end, and may be inclined in proximity to the emission end at an angle of 85° to 95° relative to the optical waveguide (2) in linear form as the bending portion 12 represented by a broken line in the figure. Stray light that has leaked out from the optical coupling part 7.sub.1, 7.sub.2 or 8 in the optical multiplexing unit 3 can certainly be prevented from overlapping the multiplexed light by providing the bending portion 12 as described above.
[0050] A third input optical waveguide 6 may be provided as one of the plurality of input optical waveguides so that the third input optical waveguide 6 can also be used as the optical waveguide on the entrance end side of the output optical waveguide 2. The first input optical waveguide 4 is provided with a third optical coupling part 10 for wave dividing the light beam that has entered into the first input optical waveguide 4 in the stage before the optical coupling with the optical multiplexing unit 3. In order to do so, an optical waveguide 9 for discarding light that optically couples with the first input optical waveguide 4 is provided. In this case, the first optical coupling part may be separated into two optical coupling parts 7.sub.1 and 7.sub.2 with the second optical coupling part 8 in between.
[0051] The plurality of input optical waveguides may include a third input optical waveguide 6 in such a manner that the third input optical waveguide 6 is provided with a third optical coupling part for optical coupling with the second input optical waveguide 5 in the stage before the second optical coupling part 5. Alternatively, the plurality of input optical waveguides may have a third input optical waveguide 6 in such a manner that the third input optical waveguide 6 is provided with a third optical coupling part for optical coupling with the output optical waveguide 2 in the optical multiplexing unit 3.
[0052] Here, the optical multiplexing unit 3 is typically an optical multiplexing unit for multiplexing at least the light of three primary colors, that is to say, red light, blue light and green light. In this case, the order of optical coupling with the optical waveguide 2 is any, and for example, the light source 11.sub.1 may emit blue, red or green.
[0053] Alternatively, the direction in which waves are guided in proximity to the input ends of the plurality of input optical waveguides 4 through 6 may be inclined at an angle of 85° to 95° relative to the optical waveguide (2) in linear form. The arrangement in this manner can make the size of the optical multiplexer in the direction of the length smaller, and at the same time can reduce the effects of stray light from the light sources. Here, the output end of the output optical waveguide 2 may be inclined by 90° relative to the optical axis of the optical waveguide (2) in linear form in the optical multiplexing unit 3; however, the angle of inclination is in a range from 85° to 95° taking an error in manufacturing into consideration.
[0054] The plurality of light sources 11.sub.1 through 11.sub.3 may be arranged along one side of the substrate 1 in such a manner that the direction in which waves are guided in proximity to the input ends of the plurality of input optical waveguides 4 through 6 forms an angle of 85° to 95° with the optical axis of the optical waveguide (2) in linear form in the optical multiplexing unit 3. Alternatively, at least one light source (11.sub.1) from among the plurality of light sources 11.sub.1 through 11.sub.3 may be arranged along a first side of the substrate 1, and the remaining light sources (11.sub.2 and 11.sub.3) may be arranged along a second side that faces the first side in such a manner that the direction in which waves are guided in proximity to the input ends of the plurality of input optical waveguides 4 through 6 forms an angle of 85° to 95° with the optical axis of the optical waveguide (2) in linear form in the optical multiplexing unit 3.
[0055] As for the substrate 1, any substrate from among an Si substrate, a glass substrate, a metal substrate, a plastic substrate and the like may be used. As for the material for the lower clad layer, the core layer and the upper clad layer, an SiO.sub.2 glass-based material can be used and a material other than that, for example, a transparent plastic such as an acrylic resin or another transparent material, may be used.
[0056] In order to form a light source module, as illustrated in
[0057] In order to form a two-dimensional optical scanning device, the optical multiplexer 62 in a two-dimensional optical scanning device as illustrated in
[0058] As for the structure of each optical waveguide, the respective core layers may be covered with a shared upper clad layer, or the respective core layers may be covered with individual upper clad layers. Alternatively, the structure may be such that the respective core layers are covered with individual lower clad layers and individual upper clad layers.
Example 1
[0059] Here, the optical multiplexer in Example 1 of the present invention is described in reference to
[0060] As illustrated in
[0061] As for the size of the optical multiplexing unit 40, the length is 3 mm and the width is 3.1 mm. The length of the optical coupling part 41 is 350 μm, the length of the optical coupling part 42 is 240 μm, the length of the optical coupling part 43 is 200 μm, and the length of the optical coupling part 44 is 1200 μm. The wavelength of light emitted from the blue semiconductor laser chip 31 is 450 nm, the wavelength of light emitted from the green semiconductor laser chip 32 is 520 nm, and the wavelength of light emitted from the red semiconductor laser chip 33 is 638 nm.
[0062] The emission areas of the blue semiconductor laser chip 31, the green semiconductor laser chip 32 and the red semiconductor laser chip 33 are adjusted relative to the entrance area of the respective input optical waveguides 23 through 25 in the lateral direction and in the height direction, and thus are mounted with the gap vis-à-vis the entrance end of the input optical waveguides 23 through 25 being 10 μm.
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[0066] In Example 1 of the present invention, the manufacturing process is established where an optical waveguide 28 for discarding light together with an optical coupling part 44 is provided to a conventional optical multiplexer as illustrated in
Example 2
[0067] Next, the optical multiplexer in Example 2 of the present invention is described in reference to
[0068] The blue semiconductor laser chip 31, the green semiconductor laser chip 32 and the red semiconductor laser chip 33 which function as light sources are arranged so as to be aligned on the input end surface side of the optical multiplexer. The light beams emitted from the blue semiconductor laser chip 31, and the green semiconductor laser chip 32 and the red semiconductor 33 respectively propagate through the optical waveguide 23 through 25 so as to be guided to the optical multiplexing unit 45. Here, the output end of the output optical waveguide 27 may be a plane such as a mere plane of cleavage; however, the shape of the beam may be controlled by using a spot size converter or the like.
[0069] In each optical waveguide, an SiO.sub.2 layer 22 having a thickness of 20 μm is provided as a lower clad layer on top of an Si substrate having a thickness of 1 mm with a (100) surface, a core layer having a width of 2 μm and a thickness of 2 μm is formed by etching Ge-doped SiO.sub.2 glass that has been provided on top of the SiO.sub.2 layer, and an upper clad layer made of an SiO.sub.2 layer having a thickness of 9 μm is provided on top of the core layer, and thus, the respective optical waveguides in the input optical waveguides 23 through 25 and the optical multiplexing unit 45 as well as the output waveguide 27 are formed. In this case, the difference in the refractive index between the core layer and the clad layer becomes 0.5%. As for the sides of the optical multiplexing unit 45, the length is 2 mm and the width is 3.1 mm.
[0070] The length of the optical coupling part 46 is 100 μm, the length of the optical coupling part 47 is 6 μm, and the length of the optical coupling part 48 is 12 μm. The wavelength of light emitted from the blue semiconductor laser chip 31 is 450 nm, the wavelength of light emitted from the green semiconductor laser chip 32 is 520 nm, and the wavelength of light emitted from the red semiconductor laser chip 33 is 638 nm.
[0071] The emission areas of the blue semiconductor laser chip 31, the green semiconductor laser chip 32 and the red semiconductor laser chip 33 are adjusted relative to the entrance area of the respective input optical waveguides 23 through 25 in the lateral direction and in the height direction, and thus are mounted with the gap vis-à-vis the entrance end of the input optical waveguides 23 through 25 being 10 μm.
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[0075] In Example 2 of the present invention, the length of the directional coupler that forms each optical coupling part can be made shorter, which makes it possible to make the optical multiplexer compact.
Example 3
[0076] Next, the optical multiplexer in Example 3 of the present invention is described in reference to
[0077]
[0078] The light emitted from the semiconductor lasers is not completely coupled with the optical waveguides and partially becomes a light beam in a fan shape that propagates through the clad. By adopting the structure illustrated in
Example 4
[0079] Next, the optical multiplexer in Example 4 of the present invention is described in reference to
[0080]
[0081] In Example 4 of the present invention, the output optical waveguide 27 is bent on the emission end side. Here, the bent angle is 90°; however, the bent angle can be any and may be in a range from 85° to 95° taking an error in the manufacturing into consideration. In this case as well, a trench structure total reflection mirror as illustrated in FIG. 4 in Patent Literature 3 is used in order to bend the output optical waveguide 27 at a right angle; however, a curved waveguide having a small curvature radius may be used.
[0082] In this case as well, the light beam in a fan shape that propagates through the clad can be prevented from mixing into the multiplexed output light beam path by adopting the structure in
Example 5
[0083] Next, the optical multiplexer in Example 5 of the present invention is described in reference to
[0084] As illustrated in
[0085] In this case as well, the light beam in a fan shape that propagates through the clad can be prevented from mixing into the multiplexed output light beam path by adopting the structure in
Example 6
[0086] Next, the optical multiplexer in Example 6 of the present invention is described in reference to
[0087] The coupling coefficients of the optical coupling parts 51 through 53 are respectively set to be 3% for blue, green and red light. The blue light that has been shifted to the output optical waveguide 27 in the optical coupling part 51 passes through two optical coupling parts 52 and 53 before being emitted, and the coupling coefficient for the blue light is smaller than 3%. Accordingly, the quantity of blue light that is shifted to the input optical waveguides 24 and 25 from the output optical waveguide 27 is 0.2% or less of the optical quantity that has entered from the semiconductor laser. Likewise, the quantity of green light that has been shifted to the output optical waveguide 27 in the optical coupling part 52 and is shifted from the output optical waveguide 27 to the input optical waveguide 25 in the optical coupling part 53 is 0.1% or less. The transmission rates of the optical multiplexer for blue, green and red light are all 3% (the light attenuation is 15.2 dB).
[0088] In Example 6 of the present invention as well, the light beam intensity can be attenuated to a desired value without installing an additional optical attenuator element by setting the light attenuation coefficient of the optical coupling part so that a desired display optical power can be gained.
Example 7
[0089] Next, the optical multiplexer in Example 7 of the present invention is described in reference to
[0090]
[0091] In Example 7 of the present invention, the output optical waveguide 27 is bent on the emission end side. Here, the bent angle is 90°; however, the bent angle may be any in the range from 85° to 95°, taking an error in manufacturing into consideration. In this case as well, a trench structure total reflection mirror as illustrated in FIG. 4 in Patent Literature 3 is used in order to bend the output optical waveguide 27 at a right angle; however, a bent waveguide with a small curvature radius may be used.
[0092] In this case as well, the structure illustrated in
Example 8
[0093] Next, the light source module in Example 8 of the invention is described in reference to
[0094] The blue semiconductor laser chip 31, the green semiconductor laser chip 32 and the red semiconductor laser chip 33 are mounted in such a manner that the respective emission area matches the entrance areas of the input optical waveguides 23 through 25 in the lateral direction and in the height direction with each gap between the emission ends and the input optical waveguides 23 through 25 being 10 μm.
[0095] The structure of the optical multiplexing unit 40 is the same as that illustrated in
[0096] Here, the structure of the optical multiplexing unit in the light source module is not limited to that of the optical multiplexing unit 40, and the structure of the optical multiplexing unit 45 or 50 in Example 2 or 6 may be adopted. In addition, the arrangement of the light sources may be arbitrary, and the arrangement in Example 3 or 5 may be adopted. Furthermore, the output optical waveguide may be bent on the emission end side as that in Example 4 or 7.
Example 9
[0097] Next, the light source module in Example 9 in the present invention is described in reference to
[0098] In this case, microscopic sphere lenses having a focal distance of 0.54 mm and a sphere diameter of 1 mm are used as the lenses 36. Light beams that have been condensed by the microscopic sphere lenses are inputted into input optical waveguides 23 through 25. The condenser lenses are not limited to microscopic sphere lenses, and GRIN (gradient index type) lenses may be used.
[0099] In this case as well, the structure of the optical multiplexing unit in the light source module is not limited to that of the optical multiplexing unit 40, and the structure of the optical multiplexing unit 45 or 50 in Example 2 or 6 may be adopted. In addition, the arrangement of the light sources may be arbitrary, and the arrangement in Example 3 or 5 may be adopted. Furthermore, the output optical waveguide may be bent on the emission end side as that in Example 4 or 7.
Example 10
[0100] Next, the light source module in Example 10 of the present invention is described in reference to
[0101] In this case as well, the structure of the optical multiplexing unit in the light source module is not limited to that of the optical multiplexing unit 40, and the structure of the optical multiplexing unit 45 or 50 in Example 2 or 6 may be adopted. In addition, the arrangement of the light sources may be arbitrary, and the arrangement in Example 3 or 5 may be adopted. Furthermore, the output optical waveguide may be bent on the emission end side as that in Example 4 or 7.
Example 11
[0102] Next, the light source module in Example 11 of the present invention is described in reference to
[0103] In this case as well, the structure of the optical multiplexing unit in the light source module is not limited to that of the optical multiplexing unit 40, and the structure of the optical multiplexing unit 45 or 50 in Example 2 or 6 may be adopted. In addition, the arrangement of the light sources may be arbitrary, and the arrangement in Example 3 or 5 may be adopted. Furthermore, the output optical waveguide may be bent on the emission end side as that in Example 4 or 7, or lenses may be interposed as that in Example 9.
Example 12
[0104] Next, the two-dimensional optical scanning device in Example 12 of the present invention is described. The basic structure of the two-dimensional optical scanning device in Example 12 is the same as that illustrated in
Example 13
[0105] Next, the image formation device in Example 13 of the present invention is described. The basic structure of the image formation device in Example 13 is the same as that illustrated in
[0106] In this image formation device, in the same manner as in the prior art, a control unit 70 has a sub-control unit 71, an operation unit 72, an external interface (I/F) 73, an R laser driver 74, a G laser driver 75, a B laser driver 76 and a two-dimensional scanning driver 77. The sub-control unit 71 is formed of a microcomputer that includes a CPU, a ROM, a RAM and the like. The sub-control unit 71 generates an R signal, a G signal, a B signal, a horizontal signal and a vertical signal that become elements for synthesizing an image on the basis of the image data supplied from an external apparatus such as a PC via the external I/F 73. The sub-control unit 71 transmits the R signal to the R laser driver 74, the G signal to the G laser driver 75, and the B signal to the B laser driver 76, respectively. In addition, the sub-control unit 71 transmits the horizontal signal and the vertical signal to the two-dimensional scanning driver 77, and controls the current to be applied to the electromagnetic coil 64 so as to control the operation of the movable mirror unit 63.
[0107] The R laser driver 74 drives the red semiconductor laser chip 33 so that a red laser beam of which the optical quantity corresponds to the R signal from the sub-control unit 71 is generated. The G laser driver 75 drives the green semiconductor laser chip 32 so that a green laser beam of which the optical quantity corresponds to the G signal from the sub-control unit 71. The B laser driver 76 drives the blue semiconductor laser chip 31 so that a blue laser beam of which the optical quantity corresponds to the B signal from the sub-control unit 71 is generated. It becomes possible to synthesize a laser beam having a desired color by adjusting the intensity ratio between the laser beams of the respective colors.
[0108] The respective laser beams generated in the blue semiconductor laser chip 31, the green semiconductor laser chip 32 and the red semiconductor laser chip 33 are multiplexed in the optical multiplexing unit (40) in the optical multiplexer, and after that reflected from the movable mirror unit 63 for two-dimensional scanning. An image is formed on a retina 80 as a result of scanning with the multiplexed laser beam that has been reflected from a concave reflection mirror 78 and passed through a pupil 79.
REFERENCE SIGNS LIST
[0109] 1 substrate [0110] 2 output optical waveguide [0111] 3 optical multiplexing unit [0112] 4 first input optical waveguide [0113] 5 second input optical waveguide [0114] 6 third input optical waveguide [0115] 7.sub.1, 7.sub.2 first optical coupling part [0116] 8 second optical coupling part [0117] 9 optical waveguide for discarding light [0118] 10 third optical coupling part [0119] 11.sub.1, 11.sub.2, 11.sub.3 light source [0120] 12 bent portion [0121] 21 Si substrate [0122] 22 lower clad layer [0123] 23 through 25 input optical waveguide [0124] 26 upper clad layer [0125] 27 output optical waveguide [0126] 28 optical waveguide for discarding light [0127] 31 blue semiconductor laser chip [0128] 32 green semiconductor laser chip [0129] 33 red semiconductor laser chip [0130] 36 lens [0131] 37 through 39 optical fiber [0132] 40, 45, 50 optical multiplexing unit [0133] 41 through 44, 46 through 48, 51 through 53 optical coupling part [0134] 54 blue LED chip [0135] 55 green LED chip [0136] 56 red LED chip [0137] 61 substrate [0138] 62 optical multiplexer [0139] 63 movable mirror unit [0140] 64 electromagnetic coil [0141] 70 control unit [0142] 71 sub-control unit [0143] 72 operation unit [0144] 73 external interface (I/F) [0145] 74 R laser driver [0146] 75 G laser driver [0147] 76 B laser driver [0148] 77 two-dimensional scanning driver [0149] 78 concave reflection mirror [0150] 79 pupil [0151] 80 retina