Zipper Mattress Attachment
20210145185 ยท 2021-05-20
Inventors
- Natalie Negus (Minneapolis, MN, US)
- David Smith (Minneapolis, MN, US)
- Matthew Griffith (Minneapolis, MN, US)
- Hummy Truh (Oak Grove, MN, US)
Cpc classification
A47C27/001
HUMAN NECESSITIES
International classification
Abstract
A system can include a zipper that connects a mattress to a bed foundation. For example, the zipper can extend from a head end to a foot end of an adjustable foundation. For another example, a zipper can connect to a mattress along a seam of the mattress and/or to a foundation along a seam of a foundation. For another example, a first zipper can connect the mattress core to a second zipper and the second zipper can connect a foundation to the first zipper. For another example, first and second zippers can be substantially vertically aligned.
Claims
1. A bed system comprising: A foundation; a mattress positioned on the foundation, wherein the mattress has a head end, a foot end, a left side, and a right side; and a zipper that connects the mattress to the foundation, wherein the zipper extends in a curved shape along at least one of the left side and the right side and also along at least one of the head end and the foot end, wherein the zipper comprises a first zipper tape attached along an underside of the mattress and a second zipper tape attached along a top of the foundation, wherein the first and second zipper tapes include first and second teeth, respectively, and the second teeth are configured to engage the first teeth.
2. The system of claim 1, wherein the zipper is spaced inward of a perimeter of the mattress.
3. The system of claim 2, wherein the zipper extends along each of the head end, along the right side, and along the foot end of the mattress.
4. The system of claim 2, wherein the zipper extends along each of the head end, along the left side, and along the foot end of the mattress.
5. The system of claim 1, wherein the foundation is an adjustable foundation having a plurality of panels configured to adjustably support the mattress, wherein the zipper extends across a gap between first and second panels of the plurality of panels.
6. The system of claim 5, wherein the zipper extends along a head portion of the first panel at the head end of the mattress, wherein the zipper extends along both the first panel and the second panel at the left side of the mattress.
7. The system of claim 5, wherein one or more connectors extend from the foundation to the mattress at a connection portion, wherein the one or more connectors comprises a fluid hose or an electrical cable.
8. The system of claim 7, wherein a first portion of the zipper is positioned between the connector and a perimeter of the mattress, wherein the zipper is spaced inward from the perimeter by a first distance at the first portion of the zipper that is positioned between the connector and the perimeter of the mattress, wherein the zipper is spaced inward from the perimeter by a second distance at second and third portions of the zipper that are positioned away from the connector, and wherein the first distance is less than the second distance.
9. The system of claim 8, wherein the zipper curves as it transitions between the first portion and the second portion and wherein the zipper curves as it transitions between the first portion and the third portion.
10. The system of claim 2, wherein the zipper is spaced from a perimeter of the mattress by a substantially common distance as the zipper extends along at least one of the left side and the right side and also along at least one of the head end and the foot end.
11. The system of claim 10, wherein the common distance is five inches.
12. The system of claim 1, wherein the curved shape is a U shape.
13. A bed system comprising: a foundation; a mattress positioned on the foundation, wherein the mattress has a head end, a foot end, a left side, and a right side; and a zipper that connects the mattress to the foundation, wherein the zipper comprises first and second zipper tapes each having first and second zipper teeth, wherein the zipper has a length and a width, with the length being longer than the width, wherein a first portion of the zipper along the length of the zipper is connected to the foundation and to the mattress so as to hold the mattress to the foundation and wherein a second portion of the zipper along the length of the zipper hangs from the first portion of the zipper and forms a zipper tail that is not connected to the foundation or the mattress except through the first portion.
14. The system of claim 13, wherein the zipper tail is three inches long.
15. The system of claim 13, wherein the zipper tail protrudes from between an underside of the mattress and a top of the foundation such that the zipper tail can be used to align the first and second zipper teeth when the mattress is positioned on the foundation.
16. The system of claim 13, wherein the zipper tail is configured to be tucked under the mattress when the mattress is positioned on the foundation and the first zipper teeth are mated with the second zipper teeth.
17. A bed system comprising: a foundation; a mattress positioned on the foundation, wherein the mattress has a head end, a foot end, a left side, and a right side; and a zipper comprising: a first zipper tape having first zipper teeth and a first end connector having a first magnetic portion, wherein the first zipper tape is attached to the mattress; and a second zipper tape having second zipper teeth and a second end connector having a second magnetic portion, wherein the second zipper tape is attached to the foundation, wherein the first teeth are configured to engage and connect to the second teeth, wherein the first magnetic portion is configured to engage and connect to the second magnetic portion, and wherein the first and second magnetic portions are configured to pull the first and second end connectors together when the mattress is positioned on the foundation with the first end connector positioned next to the second end connector.
18. The bed system of claim 17, wherein the first and second zipper tapes comprise first and second tails, and wherein the first and second magnet portions are positioned at first and second ends of the first and second tails, respectively.
19. A bed system comprising: a foundation; a mattress positioned on the foundation, wherein the mattress has a head end, a foot end, a left side, and a right side; an elongate structure having a plurality of fasteners configured for fastening to the foundation; and a zipper comprising: a first zipper tape attached to the mattress; and a second zipper tape attached to the elongate structure, wherein the elongate structure and the second zipper tape are positioned on the foundation at a location configured to allow the first zipper tape to connect to the second zipper tape when the mattress is positioned on the foundation.
20. The bed system of claim 19, wherein the elongate structure is an extruded polymer structure that is more rigid than the second zipper tape.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0042] Over time, a mattress can fall off or slide around on a foundation, such as an adjustable foundation. To overcome this concern, one or more zippers can be used to attach the mattress to the foundation. Accordingly, the mattress can be coupled (i.e., zippered) to the foundation. As a result, the mattress can remain in place on the foundation. The mattress can also be easily moved from or on the foundation by undoing the zipper. In embodiments of a bed system that has an adjustable foundation, the adjustable foundation can be used to selectively raise and lower a head and/or a foot of the mattress. In some embodiments, a mattress can be relatively heavy and/or flexible so as to naturally contour to the adjustable foundation's shape under force of gravity when one or more portions of the adjustable foundation are articulated. In other embodiments, a mattress can be relatively light weight and/or stiff so as to bend less under the force of gravity when one or more portions if the adjustable foundation are articulated. For either embodiment (and particularly for embodiments that have a mattress that is relatively light weight and/or stiff), a zipper attachment mechanism can be used to hold the mattress to the foundation during articulation such that the shape of the mattress can more closely follow the shape of the foundation.
[0043]
[0044] The mattress 102 defines a mattress top 108, a mattress bottom 110, and a mattress perimeter 112. In some embodiments, the seams 107 of the mattress 102 can be positioned on one, more, or all of the mattress top 108, the mattress bottom 110, and the mattress perimeter 112. For example, in some embodiments the mattress 102 can have some of the seams 107 around the mattress perimeter 112. Such seams 107 can connect one piece of fabric to another piece of fabric. In some embodiments, the seams 107 can be functional, aesthetic, or both. In some embodiments, the mattress 102 can have seams 107 on the mattress bottom 110. Such seams can be hidden from view when the mattress 102 is positioned on the foundation 104.
[0045] The foundation 104 has a foundation perimeter 120. The foundation 104 can include a platform 114 and legs 116. The platform 114 can define a foundation top 118. In some embodiments, the platform 114 can be made from a wood material, including but not limited to wood (such as medium density fiberboard or plywood), or other materials suitable for the application. The platform 114 can be covered in fabric, batting, or other materials.
[0046] The platform 114 of the foundation 104 can have one or more panels (e.g. a head panel, a foot panel, and one or more middle panels). In some embodiments, the foundation 104 can be an adjustable foundation configured to raise and lower one or more panels of the platform 114, which, in turn, raise or lower portions of the mattress 102. The adjustable foundation can be actuated via a controller and/or manually actuated by a user.
[0047] The mattress 102 can be connected (i.e., coupled) to the foundation 104 by a zipper 122. In some embodiments, the mattress 102 can be coupled to the foundation 104 by multiple zippers 122. In the embodiment of
[0048] In other embodiments, the zipper 122 extends at a length shorter than the full length of the mattress 102. Further, in other embodiments, the mattress 102 can be coupled to the foundation 104 by a single, continuous zipper.
[0049] The zipper 122 can be configured to attach the mattress 102 to the foundation 104 and to hold the mattress 102 in place on the foundation 104. In embodiments in which the foundation 104 is an adjustable foundation, the zipper 122 can retain the mattress 102 in place when the foundation 104 raises and/or lowers one or more panels of the platform 114, which further raises and/or lowers one or more portions of the mattress 102. Moreover, in such embodiments, the zipper 122 can extend substantially a full length, from a location near the head end of the mattress 102 to a location near the foot end of the mattress 102, across one or more articulation points of the mattress 102 and the foundation 104. Portions of the mattress 102 and the foundation 104 that bend during actuation can be considered articulation points. For example, in embodiments when the platform 114 of the foundation has multiple panels, a joint between two adjacent panels can be considered an articulation point. Therefore, the zipper 122 can be able to retain the mattress 102 to the foundation 104 when the foundation 104 is actuated and one or more portions of the mattress 102 are raised and/or lowered in response to one or more panels of the platform 114 being raised and/or lowered.
[0050] In some embodiments, the zipper 122 can be hidden from sight. As a result, additional covers and/or fabric may not be required to hide the zipper 122 from sight. The zipper 122 can be arranged and sewn into the seam 107 of the mattress 102 such that the zipper 122 is not visible. When the zipper 122 is sewn into the seam 107, the zipper 122 can take advantage of strength already existing in the seam 107. Therefore, the zipper 122 can be less likely to come undone or break when retaining the mattress 102 to the foundation 104. This can be especially advantageous when the foundation 104 is adjustable and one or more panels of the platform 114 and one or more portions of the mattress 102 are raised and/or lowered.
[0051]
[0052] In other embodiments, the seams 142 can extend along a portion of the perimeter of the foundation top 118. The zippers can attach to the foundation top 118 at the seams 142 as described above. In addition or alternatively, the zippers can extend along a portion of the foundation top 118 that has no seam.
[0053] In other embodiments, the zippers 122 need not be attached at seams. For example, in some embodiments the zippers 122 can be sewn to fabric at a location that does not include a seam. In other embodiments, the foundation cover 119 can be omitted and the zippers 122 can be attached to the foundation 104 via other suitable mechanisms, such as screws, bolts, rivets, or adhesive.
[0054] In some embodiments, the foundation 104 can define multiple passages 121A-B that extend through the foundation top 118. The passages 121A-B can be configured to allow passage of one or more hoses (not shown) through the foundation 104 and into the mattress 102. The passages 121A-B can be useful, for example, in embodiments where the mattress 102 is fluidically connected to an air source (not shown) in or under the foundation 104.
[0055] In some embodiments, the foundation 104 can be an adjustable foundation and the platform 114 can include multiple panels 128A-128D, including a head panel 128A, a middle panel 128B, a leg panel 128C, and a foot panel 128D. Each of the panels 128A-D can be moved when the adjustable foundation is actuated. When each of the panels 128A-D are moved, one or more portions of the mattress 102 attached to the foundation 104 by the zipper 122 can also be moved accordingly. For example, if the head panel 128A of the platform 114 is raised, the mattress 102 is raised as well at a head portion of the mattress 102, and the mattress 102 remains coupled to the foundation 104 by the zipper 122.
[0056] The foundation 104 can include an actuator (not shown) operably connected to each of the panels 128A-D of the platform 114 so as to actuate one or more of the panels 128A-D between raised and lowered positions in response to actuation by the actuator and a controller 150 operably connected to the actuator and configured to electronically drive the actuator to actuate one or more of the panels 128A-D between raised and lowered positions. In some embodiments, the one or more panels 128A-D can be actuated manually by the user with or without the controller 150. In other embodiments, the one or more panels 128A-D can be actuated automatically by the controller 150. The controller 150 can be configured to raise and/or lower one or more of the panels 128A-D from a predetermined minimum height to a predetermined maximum height. For example, using the controller 150, the user can raise the head panel 128A to a maximum height position while lowering the foot panel 128D to a minimum height position. Each of the panels 128A-D can be adjusted to a same height such that the user lays flat on top of the mattress 102.
[0057]
[0058]
[0059] The mattress bottom 110 is raised when the head panel 128A of the platform 114 (refer to
[0060] In some embodiments, the zipper tape 124A can be attached directly to the mattress 102 (e.g. sewn to the mattress cover of the mattress 102) and the zipper tape 124B can be attached directly to the foundation 104 (e.g. to a cover of the foundation 104) without additional lengths of extension fabric in-between. In such embodiments, the zipper 122 can provide a relatively tight connection between the mattress and the foundation. For example, in embodiments where the zipper tapes 124A and 124B have a width of between about 1 and about 2 inches, then the zipper 122 can hold the mattress 102 to the foundation 104 with a gap of about 1 to about 2 inches. In other embodiments, the zipper tapes 124A and 124B can be narrower or wider for applications where tighter or looser connections are deemed desirable. In still other embodiments, one or more portions of fabric can be added as an extension where looser connections between the mattress 102 and the foundation 104 are deemed desirable.
[0061] In some embodiments, the zipper 122 can be spaced inward from a perimeter of the mattress 102 and the foundation 104 by an amount suitable to substantially conceal the zipper 122 from view and suitable to allow for sheets to be tucked in between the mattress 102 and the foundation 104. For example, the zipper 122 can be spaced inward from a perimeter of the mattress 102 and the foundation 104 by between about 2 and about 4 inches.
[0062] In some embodiments, the bed system 100 can include exactly two zippers 122 that connect the mattress 102 to the foundation 104. For example, a first zipper 122 can extend longitudinally along a left side of the bed system and a second zipper 122 can extend along a right side of the bed system.
[0063] In some embodiments, the bed system 100 can include exactly one zipper 122 that connects the mattress 102 to the foundation 104. For example, the zipper 122 can follow a full (or nearly full) loop whereby the zipper 122 extends along a top portion, a left side, a bottom portion, and a right side of the bed system 100. In one example, the zipper 122 can extend along a left side of the bed system 100, turn and extend along a foot side of the bed system 100, turn and extend along a right side of the bed system 100, and turn and extend along a top side of the bed system 100. In some embodiments with a single zipper 122 connecting the mattress 102 to the foundation 104, the zipper 122 can be positioned under the mattress 102 at a location inward of the perimeter of the mattress so as to have a gap between the perimeter of the mattress 102 and the zipper 122.
[0064] In some embodiments, the bed system 100 can have more than two zippers 122 that connect the mattress 102 to the foundation 104.
[0065]
[0066] The mattress 102 can be placed on top of the platform 114 of the foundation 104.
[0067] In some embodiments, the mattress 102 can include one or more air chambers 130 and one or more foam portions 132 covered in the mattress cover 106. The air chamber 130 can be an inflatable air chamber filled with air to provide support to one or more portions of the mattress 102. The amount of air in the air chamber can be adjusted by using an air controller having a pump or blower. As a result, fluid pressure in the air chamber 130 can be customized to change the firmness and/or support of the mattress 102. In some embodiments, the air chamber 130 can extend a full length of the mattress 102, from the head end to the foot end of the mattress 102. In other embodiments, the air chamber 130 can be placed in a particular portion of the mattress 102 (i.e., only at the head end and/or only at the foot end of the mattress 102). In yet other embodiments, multiple air chambers can be placed within the mattress 102 and each air chamber can be individually controlled/manipulated by the controller. In alternative embodiments, the air chamber 130 can be replaced with another type of mattress core suitable for the application.
[0068] The air chamber 130 can be surrounded on one or more sides by one or more foam members 134. For example, in some embodiments the foam members 134 can include a top foam member 134 and a number of side foam members 134 that combine to form an upside down foam tub 132 that can be placed on top of the air chamber 130 within the mattress 102. In other embodiments, the mattress 102 can have one or more foam members that are sized, shaped, and positioned differently than as illustrated in
[0069] The air chamber 130 can be formed of a layer of polymer material configured to substantially retain air and a layer of fabric configured to provide reinforcing strength. In some embodiments, such a combination of materials can be advantageous in making the air chamber 130 durable and substantially airtight. As a result, the combination of materials can substantially retain air within the air chamber 130 when weight is added on top of the mattress 102 and/or the mattress 102 is bent and/or articulated when the adjustable foundation is actuated.
[0070] Still referring to
[0071] In addition to the zipper 123 connecting the air chamber 130 to the mattress cover 106, the zipper 122 can further connect the mattress cover 106 to the foundation 104. The zipper 122 can couple the mattress 102, via the cover 106, to the foundation 104. The zipper 123 can be arranged adjacent the zipper 122 (i.e., vertically aligned) such that both zippers 122 and 128 act together to form a relatively strong connection between the air chamber 130 and the foundation 104. Moreover, if the zippers 122 and 128 are aligned along seams of the air chamber 130, the mattress cover 106, and the foundation 104, the zippers 122 and 128 can take advantage of the existing strength from the seams. As a result, the connection between the mattress 102 and the foundation 104 can be relatively strong, especially where the foundation 104 is an adjustable foundation and the foundation 104 is actuated.
[0072] In some embodiments, the air chamber 130 can be omitted. For example, the mattress 102 can include a mattress core (that does not necessarily have any air chambers) inside the mattress cover 106. One or more zippers 128 can connect the mattress core to the mattress cover 106 and one or more zippers 122 can connect the mattress cover 106 to the foundation 104. Accordingly, a combination of one or more zippers 128 inside the mattress 102 and one or more zippers 122 outside of the mattress 102 can function to retain a mattress core (with our without an air chamber) in position on an adjustable foundation.
[0073]
[0074] In some embodiments, a second zipper, the zipper 123, can be used to retain the air chamber 130 (or another mattress core that does not necessarily include an air chamber). For example, the zipper 123 can connect an exterior underside (i.e., bottom) of the air chamber 130 to an interior portion of the mattress cover 106. The zipper 123 can include zipper tapes 136A and 136B that connect to corresponding zipper teeth 138A and 138B. The zipper tape 136A can connect the zipper teeth 138A to the mattress air chamber 130 (such as by being sewn to a bottom portion of the air chamber 130, in some embodiments). The zipper tape 136B can connect the zipper teeth 138B to the mattress cover 106 (such as by being sewn along a seam, in some embodiments). When the zipper 123 is zipped, the zipper teeth 138A can be connected to the zipper teeth 138B such that the zipper 123 can connect the air chamber 130 to the mattress cover 106.
[0075] This configuration of the zippers 122 and 128 can be beneficial in embodiments where the foundation 104 is an adjustable foundation. When the foundation 104 is actuated and one or more panels 128A-D comprising the platform 114 of the foundation 104 are raised and/or lowered, the one or more portions of the mattress 102 and one or more corresponding portions of the air chamber 130 move accordingly. For example, if the head panel 128A of the platform 114 is raised, then the corresponding portion of the mattress 102 is raised, as well as any part of the air chamber 130 that is located in that corresponding portion.
[0076]
[0077] In some embodiments, the mattress cover 106 can define holes through which the zippers 202 extend between the air chamber 130 and the foundation 104. This can allow the zippers 202 to connect the air chamber 130 directly to the foundation 104 without additional intervening zippers. For example, the zipper 202 can extend a full distance between the air chamber 130 and the foundation 104 as opposed to using two zippers to span the same distance, such as shown in
[0078]
[0079] Deck 702A has a head and upper back panel 708A, a lower-back panel (or base panel) 708B, an upper legs panel 708C, and a lower legs (or foot) panel 708D. The panels can be selectively adjusted by the user. Deck 702A defines a plurality of passages 703A that extend through the deck 702A. The passages 703A can allow for one or more air hoses, water hoses, electrical cables, and or other elongate connectors to extend from devices below the deck 702A to a mattress or other component positioned above the deck 702A. In some embodiments, the deck 702A can include a hose and cable guide structure 704A. The guide structure 704A can define the passages 703A that allows passage of the air hoses, water hoses, and/or electrical wiring from positions below the deck 702A to positions above the foundation 700. The deck 702A further includes a seam 714A joining two portions of fabric. A zipper 706A can be sewn into the seam 714A of the panels 708A and 708D. The zipper 706A can continue in a curved (e.g., U) shape around one or more sides of the panels 708A-D (e.g., a right side).
[0080] As depicted in
[0081] An unsewn zipper tail 712A can be attached to the zipper 706A. The zipper tail 712A can protrude from the top of the foundation 700 such that a user can easily grab the tail 712A. The zipper tail 712A can make it easier for the user to bring together the portion of the zipper 706A that is attached to the foundation 700 with a portion of the zipper 706A that is attached to a bottom of a mattress. As a result, the user can easily and quickly zip the foundation 700 and mattress together. The tail 712A can reduce the likelihood that the user would have to move or lift the mattress from the foundation 700 to locate the zipper 706A and try to align portions of the zipper 706A.
[0082] Similarly, the deck 702B has a head and upper back panel 710A, a mid-back panel (or base panel) 710B, an upper legs panel 710C, and a lower legs (or foot) panel 710D. The panels can be selectively adjusted by the user. Deck 702B defines a plurality of passages 703B that extend through the deck 702B. The passages 703B can allow for one or more air hoses, water hoses, electrical cables, and or other elongate connectors to extend from devices below the deck 702B to a mattress or other component positioned above the deck 702B. In some embodiments, the deck 702B can include a hose and cable guide structure 704B. The cable guide structure 704B can define the passages 703B that allows passage of the air hoses, water hoses, and/or electrical wiring from positions below the deck 702B to positions above the foundation 700. The deck 702B further includes a seam 714B joining two portions of fabric. A zipper 706B can be sewn into the seam 714B of the panels 710A and 710D. The zipper 706B can continue in a curved (e.g., U) shape around one or more side of the panels 710A-D (e.g., a left side). As depicted in
[0083] As depicted, zippers 706A and 706B can cover 3 edges of the respective decks 702A and 702B. The zippers 706A-B are advantageous so that a mattress contours better to the foundation 700, especially when the foundation 700 is adjusted. The zippers 706A-B also can more securely retain a large mattress (e.g., king or queen size) to the foundation 700. Furthermore, the zippers 706A-B can reduce stress concentration along the seams of the foundation and mattress and prevent breakage or ripping of any of the materials used to secure the zippers 706A-B to the foundation and mattress.
[0084] Along an outer edge, the zippers 706A and 706B can jog around the respective cable guide structures 704A and 704B. As previously mentioned, the distance from the zippers 706A-B to the perimeter of the foundation 700 around the cable guide structures 704A-B can be less than the distance from the zippers 706A-B to the perimeter of the foundation 700 around the head and foot ends of the foundation 700 (e.g., panels 708A, 708D, 710A, and 710D). Jogging the zippers 706A-B around outer perimeters of the cable guide structures 704A-B is advantageous to reduce stress from retaining the mattress to the foundation, especially where the foundation is adjustable.
[0085] When the zippers 706A-B jog around the cable guide structures 704A-B, the zippers 706A-B can be closer to a perimeter of the foundation 700. The zippers 706A-B can be farther away from the perimeter of the foundation 700 along head and foot ends of the foundation 700. As depicted, the zippers 706A-B can also be positioned farther away from the perimeter of the foundation along portions of the sides of the foundation 700 where the housing components 704A-B are not located. This configuration can be advantageous so that the user can tuck sheets around and under the mattress with less obstruction from the zipper attachment. Moreover, attaching the zippers 706A-B farther away from the perimeter of the foundation 700 along the head and foot ends can be advantageous to make up for the reduced amount of space available for tucking sheets around the cable guide structures 704A-B.
[0086] In some examples, the zippers 706A-B can be attached 5 inches inward from the perimeter of the foundation 700 along the head and foot ends as well as portions of the sides of the foundation 700 (e.g., portions where the zippers 706A-B do not jog around the cable guide structures 704A-B). In other examples, the zippers 706A-B can be attached at different distances from the perimeter of the foundation 700 depending on the location along the perimeter of the foundation 700. For example, the zipper 706A can be attached closer to the perimeter of the foundation 700 at or near the head end but farther away from the perimeter of the foundation 700 at or near the foot end.
[0087] In some examples, the example foundation 700 can be queen-sized. The queen-sized foundation can have one set of panels (e.g., panels 708A-D). In some embodiments where the queen-sized foundation has one set of panels, two zippers 706A and 706B can be used to securely attach a queen-sized mattress to the foundation. For example, one zipper (e.g. zipper 706A) can curve around two or more edges of the foundation 700 and another zipper (e.g. zipper 706B) can curve around two or more edges of the foundation 700 (including different edges and/or the same edges as those along which the zipper 706A is positioned). In some embodiments where the queen-sized foundation has one set of panels, one zipper (e.g., zipper 706A) can be used to curve around three edges of the foundation 700. In other implementations, the queen-sized foundation can have one zipper (e.g., zipper 706A) that curves around four edges of the foundation. The zipper can be positioned at an equal distance around the perimeter of the foundation 700 or at varying distances around the perimeter of the foundation 700, as described herein.
[0088]
[0089] The mattress 720 can have a bottom deck 722. The bottom deck 722 can define a plurality of passages 725 that extend through the deck bottom deck 722. The passages 725 can allow for one or more air hoses, water hoses, electrical cables, and or other elongate connectors to extend from devices below the bottom deck 722, such as the foundation 700 to one or more components of the mattress 720. In some embodiments, the bottom deck 722 can include a hose and cable guide structure(s) 726A-B. The guide structure 726A-B can define the passages 725 that allows passage of the air hoses, water hoses, and/or electrical wiring from positions below the bottom deck 722. The bottom deck 722 further includes a seam 728 joining two portions of fabric. Zippers 724A and 724B can be sewn into the seam 728. The zippers 724A and 724B can continue in a curved (e.g., U) shape around one or more sides of the mattress 720. The seam 728 can be aligned with the seams 714A and 714B of the foundation 700, as depicted in
[0090] As depicted in
[0091] In some examples, the zippers 724A and 724B can be attached 5 inches inward from the perimeter of the mattress 720 along the head and foot ends as well as portions of sides of the mattress 720 (e.g., portions where the zippers 724A and 724B do not jog around the cable guide structures 726A and 726B). In other examples, the zippers 724A and 724B can be attached at different distances from the perimeter of the mattress 720 depending on the location along the perimeter of the mattress 720. For example, the zipper 724A can be attached closer to the perimeter of the mattress 720 at or near the head end but farther away from the perimeter of the mattress 720 at or near the foot end.
[0092] The zippers 724A and 724B are advantageous so that the mattress 720 contours better to the foundation 700, especially when the foundation 700 is adjusted. The zippers 724A and 724B also can more securely retain a large mattress (e.g., king or queen size) to the foundation 700. Furthermore, the zippers 724A and 724B can reduce stress concentration along the seams of the foundation 700 and mattress 720 and prevent breakage or ripping of any of the materials used to secure the zippers 724A and 724B to the mattress 720 and foundation 700.
[0093] Unsewn zipper tails 728A and 728B can be attached to the respective zippers 724A and 724B. The zipper tails 728A and 728B can protrude from the bottom of the mattress 720 such that a user can easily grab the tails 728A and 728B. The zipper tails 728A and 728B can make it easier for the user to bring together the portion of the zippers 724A and 724B that are attached to the mattress 720 with a portion of the zippers 706A and 706B that are attached to a the top of the foundation 700, as depicted in
[0094] In some examples, the example mattress 720 can be queen-sized. Two zippers 724A and 724B can be used to securely attach the queen-sized mattress 720 to a foundation. For example, one zipper (e.g. zipper 724A) can curve around two or more edges of the mattress 720 and another zipper (e.g. zipper 724B) can curve around two or more edges of the mattress 720 (including different edges and/or the same edges as those along which the zipper 724A is positioned). In some embodiments, one zipper (e.g., zipper 724A) can be used to curve around three edges of the mattress 720. In other implementations, the queen-sized mattress can have one zipper (e.g., zipper 724A) that curves around four edges of the mattress 720. The zipper can be positioned at an equal distance around the perimeter of the mattress 720 or at varying distances around the perimeter of the mattress 720, as described herein.
[0095]
[0096] The deck 802A has panels 808A-D. The deck 802B has panels 810A-D. Panels 808A-D and 810A-D can each be selectively adjusted by one or more users. In the foundation 800, zipper 806A extends along 3 edges of the deck 802A. The zipper 806A can be attached at an equal distance from a perimeter of the foundation 800 (e.g., 5 inches all around the perimeter). Similarly, zipper 806B extends along 3 edges of the panel 802B at an equal distance from the perimeter of the foundation 800. For example, the zippers 806A-B can be positioned 5 inches from a perimeter of the head, foot, and side ends of the foundation 800. In comparison to the foundation 700 in
[0097] The zippers 806A-B can be sewn into a seam of the decks 802A and 802B. The zippers 806A-B can also be sewn into a common seam or any other portion of the decks 802A and 802B.
[0098]
[0099] For the mattress 820, zippers 824A and 824B can extend along 1, 2, 3, or 4 edges of the deck 822. The zippers 824A and 824B can be attached at an equal distance from a perimeter of the mattress 820 (e.g., 5 inches all around the perimeter). For example, the zippers 824A and 824B can be positioned 5 inches from a perimeter of head, foot, and side ends of the mattress 820. In comparison to the mattress 720 in
[0100] The zippers 824A and 824B can be sewn into a seam of the deck 822. The zippers 824A and 824B can also be sewn into a common seam or any other portion of the deck 822 so as to align the zippers 824A and 824B of the mattress 820 with zippers 806A and 806B of the foundation 800, as depicted in
[0101]
[0102] The zipper tail 902 can protrude from between an underside of the mattress and a top of the foundation 901. As a result, a user can easily grab the zipper tail 902 and use it to align teeth of the zipper 900 when the mattress is positioned on the foundation 901. The user can then more easily zip the zipper 900 around the mattress and foundation 901. The user does not have to bend over to search for the zipper 900. The user also does not have to move or re-adjust the mattress on top of the foundation 901 in order to find the zipper 900. This is because the zipper tail 902 can act as a lead or guidance for easier and more seamless zippering of the zipper 900 when the mattress is positioned on top of the foundation 901.
[0103] The zipper tail 902 can be tucked under the mattress when the mattress is positioned on and connected to the foundation 901 by the zipper 900. Therefore, the zipper tail 902 can be hidden from view but still easily grabbed to attach the zipper 900.
[0104]
[0105] For example, if a portion of the zipper 1010 breaks or needs to be reinstalled for some reason, either one of the elongate structures 1004 and 1008 can be detached from the foundation 1002 or the mattress 1006, respectively. Therefore, the entire mattress 1006 or the foundation 1002 does not need to be replaced when a portion of the zipper 1010 breaks or needs to be replaced if instead the elongate structure 1004 or 1008 can be replaced instead. This can provide for easier and less expensive repair of the zipper 1010.
[0106] In some implementations, only the mattress 1006 can have the elongate structure 1008 snapped to it by the fasteners 1014A-N. A zipper tape of the zipper 1010 can then be sewn/attached directly to the foundation 1002. It can be advantageous to have the elongate structure 1008 only on the mattress 1006 because replacing the mattress 1006 when there is damage to the zipper 1010 can be costly. Moreover, tension caused to the zipper 1010 by adjustment of the mattress 1006 on an adjustable foundation can make damage to the zipper 1010 more likely when the zipper 1010 is attached directly to the mattress 1006. As a result, it can be more advantageous to have the elongate structure 1008 configuration attached to the mattress 1006 with the zipper 1010 attached to the elongate structure 1008 rather than directly to the mattress 1006.
[0107] In yet other implementations, only the foundation 1002 can have the elongate structure 1004 snapped to it by the fasteners 1012A-N. A zipper tape of the zipper 1010 can then be sewn/attached directly to the mattress 1006. It can be advantageous to have the elongate structure 1004 only on the foundation 1002 because replacing the foundation 1002 when there is damage to the zipper 1010 can be costly. Moreover, tension caused to the zipper 1010 by adjustment of the mattress 1006 on an adjustable foundation can make damage to the zipper 1010 more likely when the zipper 1010 is attached directly to the foundation 1002. As a result, it can be more advantageous to have the elongate structure 1004 configuration attached to the foundation 1002 with the zipper 1010 attached to the elongate structure 1004 rather than directly to the foundation 1002.
[0108] In some embodiments, the fasteners 1012A-N and 1014A-N depicted in
[0109]
[0110] In some embodiments, the elongate structures 1004 and 1008, as depicted and described in reference to
[0111]
[0112] The first magnetic portion 1110A can engage and connect to the second magnetic portion 1110B. The first and second magnetic portions 1110A-B can pull the first and second end connectors 1108A-B together when the mattress 1102 is positioned on the foundation 1104 with the first end connector 1108A positioned next to the second end connector 1108B. As a result of placing the first and second end connectors 1108A-B near each other, the first and second magnetic portions 1110A-B can snap together (e.g., engage with each other) such that the first and second zipper tapes 1106A-B are aligned. The user can then easily zip the zipper 1105 around the mattress 1102 and foundation 1104. This can be advantageous by making it easier for the user to align the first and second zipper tapes 1106A-B when placing the mattress 1102 on the foundation 1104 with less need to manually move the mattress for alignment. Therefore, the user can more easily and quickly zip the mattress 1102 to the foundation 1104.
[0113] A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. For example, the shape, size, and location of various components of the mattress, foundation, and zipper can be modified as suitable for the application. Similarly, one or more features present on one or more of the various embodiments can be considered optional, and need not necessarily be included in all embodiments. Accordingly, other embodiments are within the scope of the following claims.