VALIDATION OF PHASE CURRENTS IN A MULTI-PHASE SYSTEM
20210165025 · 2021-06-03
Assignee
Inventors
Cpc classification
G01R25/005
PHYSICS
International classification
G01R25/00
PHYSICS
Abstract
In order to ensure safe operation of a multi-phase system, even a system including a plurality of phases, a number of phase groups is provided, which comprises some of the phases, wherein phase currents of the number of phase groups are merged in a group node to form a group sum current and a group sum current measurement value of the group sum current is captured. The current measurement values belonging to the number of phase groups are summed up to form a group sum and the group sum is compared with the group sum current measurement value to validate the phase currents of the phases in order to ensure safe operation.
Claims
1. Method for safely operating a multi-phase system, wherein a phase current flows in each of a plurality of phases of the multi-phase system respectively, and wherein current measurement values of the phase currents are captured by phase current sensors in order to validate the phase currents, wherein a number of phase groups is provided, which comprises some of the phases, wherein the phase currents of the number of phase groups are merged in a group node to form a group sum current, and a group sum current measurement value of the group sum current is captured by a group current sensor, wherein the current measurement values belonging to the number of phase groups are summed up by a group summation unit to form a group sum, and wherein the group sum is compared with the group sum current measurement value by a group comparison unit to validate the phase currents of the phases in order to ensure safe operation of the multi-phase system.
2. Method according to claim 1, wherein the phase currents of all the phases of the multi-phase system are divided into a number of phase groups, and in each phase group the phase currents of the phase group are merged in a group node to form a group sum current and a group sum current measurement value of the group sum current is captured, wherein, in each phase group, the current measurement values of the phase currents will each be summed up by a group summation unit to form a group sum, and wherein, for each phase group, the group sums are each compared with the associated group sum current measurement values by a group comparison unit in order to validate the phase currents of all the phases.
3. Method according to claim 1, wherein the number of phase groups each comprises the same number of phases.
4. Method according to claim 1, wherein the current measurement values of the phase currents are safely captured in accordance with a specified safety requirement.
5. Method according to claim 1, wherein an action is triggered by an action unit in the event of a failed validation.
6. Method according to claim 5, wherein an optical and/or acoustic signal is output as the action and/or at least part of the multi-phase system is shut down.
7. Multi-phase system comprising a plurality of phases, wherein a phase current flows in each of the phases, wherein phase current sensors are provided for capturing current measurement values of the phase currents, wherein a number of phase groups is provided, which comprises some of the phases, wherein a group node is provided, within which the phase currents of the number of phase groups are merged to form a group sum current, wherein a group current sensor is provided for capturing a group sum current measurement value of the group sum current, in that a group summation unit is provided, which is designed to sum up the current measurement values of the phase currents belonging to the number of phase groups to form a group sum, and wherein a group comparison unit is provided, which is designed to compare the group sum with the group sum current measurement value to validate the phase currents of the phases in order to ensure safe operation of the multi-phase system.
8. Multi-phase system according to claim 7, wherein the number of phase groups comprises all the phases of the multi-phase system, the phase currents of the phase group are merged in a group node to form a group sum current in each phase group, in that a group summation unit is to proceed for each phase group, which is designed to sum up the current measurement values of the phase currents to form a group sum respectively, and wherein a group comparison unit is provided for each phase group, which is designed to compare the group sums with the associated group sum current measurement values respectively in order to validate the phase currents of all the phases.
9. Multi-phase system according to either claim 7, wherein an action unit is provided, which is connected to the group comparison unit and is designed to trigger an action in the event of a failed validation.
10. Multi-phase system according to claim 9, wherein the action unit is designed to output an optical and/or acoustic signal and/or to shut down at least part of the multi-phase system.
Description
[0022] In the following, the present invention shall be described in more detail with reference to
[0023]
[0024]
[0025]
[0026] The maximum errors ε.sub.1, . . . , ε.sub.n themselves can each be assumed to be positive or negative, it being possible for an error tolerance band to also be assumed as the maximum possible error ε.sub.1, . . . , ε.sub.n. A positive maximum error ε.sub.1, . . . , ε.sub.n means a maximum possible excess of the particular phase current i.sub.1, . . . , i.sub.n by the associated current measurement value i.sub.M1, . . . , i.sub.Mn; a negative maximum error ε.sub.1, . . . , ε.sub.n means a maximum possible shortfall of the particular phase current i.sub.1, . . . , i.sub.n by the associated current measurement value i.sub.M1, . . . , i.sub.Mn. A maximum error ε.sub.1, . . . , ε.sub.n as the tolerance band means that the maximum possible excess and/or shortfall of the particular phase current i.sub.1, . . . , i.sub.n is assumed by the associated current measurement value i.sub.M1, . . . , i.sub.Mn. In a summation unit E0, the current measurement values i.sub.M1, . . . , i.sub.Mn are summed up to form a measurement value total sum
The measurement value total sum i.sub.M thus comprises the sum of then phase currents i.sub.1, . . . , i.sub.n, plus the sum of the maximum errors ε.sub.1, . . . , ε.sub.n:
Furthermore, the phase currents i.sub.1, . . . , i.sub.n are merged into a total node K.sub.g to form a sum current i.sub.g, which results in the sum current i.sub.g=i.sub.1+i.sub.2++i.sub.n. A sum current measurement value i.sub.Mg of the sum current i.sub.g is determined, in this case using a sum current sensor S.sub.g, the sum current measurement value i.sub.Mg also having a maximum error ε.sub.g, and thus the sum current i.sub.g and the maximum error ε.sub.g result in the following: i.sub.Mg=i.sub.g+ε.sub.g.
[0027] In principle, positive maximum errors ε.sub.1, . . . , ε.sub.n and/or negative maximum errors ε.sub.1, . . . , ε.sub.n could be added separately, in particular if different values are assumed for the positive and negative maximum errors ε.sub.1, . . . , ε.sub.n. If an error tolerance band is assumed as the maximum possible error ε.sub.1, . . . , ε.sub.n, then a summation of the maximum errors ε.sub.1, . . . , ε.sub.n means expanding the error tolerance band. For ease of illustration, an addition of the maximum error ε.sub.1, . . . , ε.sub.n is only shown in a general manner. A summation of the maximum errors ε.sub.1, . . . , ε.sub.n can fundamentally take place for negative maximum errors ε.sub.1, . . . , ε.sub.n and/or for maximum errors ε.sub.1, . . . , ε.sub.n and/or for maximum errors ε.sub.1, . . . , ε.sub.n in the form of a tolerance band.
[0028] A comparison unit V0 now compares the measurement value total sum i.sub.M with the sum current measurement value i.sub.Mg, the phase currents i.sub.1, . . . , i.sub.n being validated if there is a sufficiently precise match. If the validation fails, an action A is triggered, for example.
[0029] During validation, however, the maximum errors ε.sub.1, . . . , ε.sub.n of the current measurement values i.sub.M1, . . . , i.sub.Mn and the maximum error ε.sub.g of the sum current measurement value i.sub.Mg must be taken into account, as is shown in
[0030] This results in a high maximum permissible total error
for the validation of the phase currents i.sub.1, . . . , i.sub.n, in particular in the case of a large number n of phases L.sub.1, . . . , L.sub.n. Thus, an occurring error which causes the sum current measurement value i.sub.Mg to deviate from the total measurement value i.sub.M by less than the maximum permissible total error
cannot be detected. This occurring error can relate to a phase current i.sub.1, . . . , i.sub.n or can accumulate from a plurality of occurring errors related to a plurality of phase currents i.sub.1 . . . , i.sub.n.
[0031] Assuming that the maximum error ε.sub.1, . . . , ε.sub.n of the current measurement values i.sub.M1, . . . , i.sub.Mn and the maximum error ε.sub.g of the sum current measurement value i.sub.Mg each correspond to the identical maximum error ε.sub.1=ε.sub.2= . . . =ε.sub.n=ε.sub.x (not shown), the result for the total measurement value sum i.sub.M is the sum of the phase currents i.sub.1, . . . , i.sub.n plus the n-th maximum error ε.sub.x: i.sub.M=i.sub.1+i.sub.2+, . . . , +i.sub.n+n ε.sub.x. In contrast, the sum current measurement value i.sub.Mg corresponds to the sum of the phase currents i.sub.1, . . . , i.sub.n plus the maximum error ε.sub.x: i.sub.Mg=i.sub.g+ε.sub.x=+i.sub.2+, . . . , +i.sub.n+ε.sub.x. In order to be able to compare the total measurement value sum i.sub.M with the sum current measurement value i.sub.Mg
a maximum permissible total error in the size of ε.sub.V=(n+1) ε.sub.x must be taken into account as the error limit, the factor n originating from the determination of the current measurement values i.sub.M1, . . . , i.sub.Mn and corresponding to the number of phases L.sub.1, . . . , L.sub.n while the additional factor 1 is derived from the measurement of the sum current measurement value i.sub.Mg.
[0032] This means that, during validation, an error that occurs which causes the sum current measurement value i.sub.Mg to deviate from the total measurement value sum i.sub.M by less than the maximum permissible total error ε.sub.V=(n+1) ε.sub.x cannot be detected.
[0033] If a long stator linear motor which has, for example, a plurality of n=42 phases L.sub.1, . . . , L.sub.n=42, is operated as a multi-phase system 1, then summing up the current measurement values i.sub.M1, . . . , i.sub.Mn=42 to form a total measurement value sum i.sub.M and comparing with the sum current measurement i.sub.Mg of the sum current i.sub.g results in a maximum permissible total error of ε.sub.V=ε.sub.1+ε.sub.1+ . . . ε.sub.n=42+ε.sub.g.
[0034] Assuming that the maximum error ε.sub.1, . . . , ε.sub.n=42 in the current measurement values i.sub.M1, . . . , i.sub.Mn=42 and the maximum error ε.sub.g of the sum current value i.sub.Mg each correspond to a maximum error ε.sub.x of 100 mA, the maximum permissible total error in ε.sub.V=(n+1) ε.sub.x=43*100 mA=4.3 A. This means that during validation, individual errors that occur in current measurement values i.sub.M1, . . . , i.sub.Mn, or even accumulative errors that add up to a total error that is less than the maximum permissible total error ε.sub.V=4.3 A are not detected.
[0035] In contrast,
[0036] In contrast to
[0037] The number m of phase groups G.sub.1, . . . , G.sub.m in total can also comprise only some of the phases L.sub.1, . . . , L.sub.n of the multi-phase system 1. However, only this portion of the phases L.sub.1, . . . , L.sub.n, of the particular phase current i.sub.1, . . . , i.sub.n are thus validated according to the invention.
[0038] In each phase group G.sub.1, . . . , G.sub.m, the current measurement values i.sub.M1, . . . , i.sub.Mn of the associated phases L.sub.1, . . . , L.sub.n are each summed up by a group summation unit E.sub.1, E.sub.2, . . . , E.sub.m to form a group sum i.sub.G1, . . . , i.sub.Gm.
[0039] The group comparison units V.sub.1, . . . , V.sub.m and/or group summation units E.sub.1, E.sub.2, . . . , E.sub.m can be an integral component of the multi-phase system, for example integrated on a control unit of the multi-phase system 1, e.g. of an electromagnetic transport system. The same applies to the action unit, if provided. The group comparison units V.sub.1, . . . , V.sub.m and/or group summation units E.sub.1, E.sub.2, . . . , E.sub.m and/or action unit can each be designed as hardware or software.
[0040] For example, for the first phase group G.sub.1, the first current measurement value i.sub.M1, the second current measurement value i.sub.M2 and the third current measurement value i.sub.M3 are added up to form a first group sum i.sub.G1, so that the first group sum i.sub.G1 comprises the sum of the first, second and third phase currents i.sub.1, i.sub.2, i.sub.3 plus the sum of the first, second and third maximum errors ε.sub.1, ε.sub.2, ε.sub.3: i.sub.G1=i.sub.1+i.sub.2+i.sub.3+ε.sub.1+ε.sub.2+ε.sub.3; the second group sum i.sub.G2 comprises the sum of the fourth, fifth and sixth phase currents i.sub.4, i.sub.5, i.sub.6 plus the sum of the fourth, fifth and sixth maximum error ε.sub.4, ε.sub.5, ε.sub.6: i.sub.G2=i.sub.4+i.sub.5+i.sub.6+ε.sub.4+ε.sub.5+ε.sub.6, etc.; and the m-th group sum i.sub.Gm comprises the sum of the n−2, n−1 and n-th phase currents i.sub.n-2, i.sub.n-1, i.sub.n plus the sum of the n−2, n−1 and n-th maximum errors ε.sub.n-2, ε.sub.n-1, ε.sub.n: i.sub.Gm=i.sub.n-2+i.sub.n-1+i.sub.n+ε.sub.n-2+ε.sub.n-1+ε.sub.n.
[0041] Furthermore, the phase currents i.sub.1, . . . , i.sub.n of each phase group G.sub.1, . . . , G.sub.m are merged in a group node K.sub.1, . . . , K.sub.m to form a group sum current i.sub.g1, . . . , i.sub.gm, which results in the sum of the phase currents i.sub.1, . . . , i.sub.n contained in the group for the particular group sum current i.sub.g1, . . . , i.sub.gm. Using a group current sensor S.sub.g1, . . . , S.sub.gm, a group sum current measurement value i.sub.Mg1, . . . , i.sub.Mgm of the group sum currents i.sub.g1, . . . , i.sub.gm is determined, the group sum current measurement values i.sub.Mg1, . . . , i.sub.Mgm each also having a maximum error ε.sub.g1, . . . , ε.sub.gm with respect to the associated group sum currents i.sub.g1, . . . , i.sub.gm.
[0042] For example, the first group sum current measurement value i.sub.Mg1 of the first phase group G.sub.1 consists of the first, second and third phase currents i.sub.1, i.sub.2, i.sub.3 and the maximum error ε.sub.g1, etc.
[0043] According to the invention, a group comparison unit V.sub.1, . . . , V.sub.m compares the group sum current measurement values i.sub.Mg1, . . . , i.sub.Mgm with the associated group sums i.sub.G1, . . . , i.sub.Gm (shown as
in
[0044] If the validation fails, i.e. if the particular group sum current measurement value i.sub.Mg1, . . . , i.sub.Mgm differs from the associated group sum i.sub.G1, . . . , i.sub.Gm, an action A can be triggered by an action unit (not shown). As an action, for example, an optical and/or acoustic signal can be output and/or at least part of the multi-phase system 1 can be shut down.
[0045] In turn, in each group comparison unit V.sub.1, . . . , V.sub.m, the maximum error ε.sub.1, . . . , ε.sub.n in the current measurement values i.sub.M1 . . . , i.sub.Mn (over the group sum i.sub.G1, . . . , i.sub.Gm) and the maximum error ε.sub.g1, . . . , ε.sub.gm in the particular group sum current measurement value i.sub.Mg1, . . . , i.sub.Mgm must be taken into account. The maximum permissible total group error ε.sub.V1, ε.sub.V2, . . . , ε.sub.Vm in each phase group G.sub.1, . . . , G.sub.m thus comprises only the sum of the maximum errors ε.sub.1, . . . , ε.sub.n of the current measurement values i.sub.M1, . . . , i.sub.Mn of the phases L.sub.1, . . . , L.sub.n which are contained in the particular phase group G.sub.1, . . . , G.sub.m, and the maximum error ε.sub.g1, . . . , ε.sub.gm in the associated group sum current measurement value i.sub.Mg1, . . . , i.sub.Mgm.
[0046] Comparing the first group sum current measurement value i.sub.Mg1 with the associated first group SUM i.sub.G1
results in, for example, only a maximum permissible total group error ε.sub.VG1=ε.sub.1+ε.sub.2+ε.sub.3+ε.sub.g1 for the first group G1; comparing the second group sum current measurement value i.sub.Mg2 with the associated second group sum
results in a maximum permissible total group error ε.sub.VG2=ε.sub.4+ε.sub.5+ε.sub.6+ε.sub.g2, . . . ; comparing the m-th group sum current measurement value i.sub.Mgm with the associated m-th group sum
results in a maximum permissible total group error ε.sub.VGm=ε.sub.n-2+ε.sub.n-1+ε.sub.n+ε.sub.gm.
[0047] For the general case of a phase group Gy, this means that the maximum permissible total group error ε.sub.Vgy consists of the maximum errors of the phase group Gy:
a group phase number p.sub.y of maximum errors being summed up, i.e. one per phase contained in the phase group Gy (p.sub.y is the group phase number of the phase group Gy), and the maximum error ε.sub.g1, . . . , ε.sub.gm of the group sum current measurement value i.sub.Mgy that belongs to the phase group G.sub.y being taken into account. The maximum permissible total group error ε.sub.Vgy for the phase group G.sub.y thus corresponds to
The maximum permissible total group error ε.sub.Vgy is taken into account during validation, i.e. when comparing the group sum current measurement value i.sub.Mg1, . . . , i.sub.Mgm with the associated group sum i.sub.G1, . . . , i.sub.Gm. The validation fails if the group sum current measurement value i.sub.Mg1, . . . , i.sub.Mgm deviates from the associated group sum i.sub.G1, . . . , i.sub.Gm by more than the maximum permissible total group error ε.sub.Vgy.
[0048] It should be assumed again that the maximum errors ε.sub.1, . . . , ε.sub.n in the current measurement values i.sub.M1, . . . , i.sub.Mn and the maximum errors ε.sub.g1, . . . , ε.sub.gm in the group sum current measurement values i.sub.Mg1, . . . , i.sub.Mgm each correspond to the maximum error ε.sub.x (not shown). For the group sum i.sub.G1, . . . , i.sub.Gm of each phase group G.sub.1, . . . , G.sub.m, the sum of the associated phase currents i.sub.1, . . . , i.sub.n plus a three-fold maximum error ε.sub.x (three-fold in this case, since the group phase number p.sub.1, p.sub.2, . . . , p.sub.m is three) results in the following: i.sub.G1=i.sub.1+i.sub.2+i.sub.3+3 ε.sub.x, i.sub.G2=i.sub.4+i.sub.5+i.sub.6+3 ε.sub.x, i.sub.Gm=i.sub.n-2+i.sub.n-1+i.sub.n+3 ε.sub.x.
[0049] Furthermore, the sum of the phase currents i.sub.1, . . . , i.sub.n contained in the group G.sub.1, . . . , G.sub.m plus the maximum error ε results in the following for the group sum current measurement values i.sub.MG1, . . . , i.sub.Mgm at the group node K.sub.1, . . . , K.sub.m: i.sub.Mg1=i.sub.g1+ε.sub.x=i.sub.1+i.sub.2+i.sub.3+ε.sub.x, i.sub.Mg2=i.sub.g2+ε.sub.x=i.sub.4+i.sub.5+i.sub.6+ε.sub.x, . . . , i.sub.Mgm=i.sub.gm+ε.sub.x=i.sub.n-2+i.sub.n-1+i.sub.n+ε.sub.x. In order to be able to compare the group sums jam with the associated group sum current measurement values i.sub.Mg1, . . . , i.sub.Mgm for the purpose of validating the phase currents i.sub.1, . . . , i.sub.n in the phase groups G.sub.1, . . . , G.sub.m, only one maximum permissible total group error ε.sub.VG1, . . . , ε.sub.VG1 in the particular group G.sub.1, . . . , G.sub.m in the amount of ε.sub.VG1=(3+1) ε.sub.x, ε.sub.VG2=(3+1) ε.sub.x, . . . , ε.sub.VGm=(3+1) ε.sub.x must be taken into account for each group G.sub.1, . . . , G.sub.m, the particular factor 3 corresponding to the group phases number p.sub.1, . . . , p.sub.n, and originating from the determination of the current measurement value.sub.s i.sub.M1, . . . , i.sub.Mn of the phases contained in the particular group G.sub.1, . . . , G.sub.m, the additional factor 1 originating from the determination of the group sum current measurement values i.sub.Mg1, . . . , i.sub.Mgm.
[0050] If, as a comparison to the prior art, a long stator linear motor which has a plurality of n=42 phases L.sub.1, . . . , L.sub.n is operated in turn as a multi-phase system 1, then dividing the phases L.sub.1, . . . , L.sub.n into a number m=14 of phase groups G.sub.1, . . . , G.sub.m=14 each having a group phase number p.sub.1, . . . , p.sub.m=3 and a maximum error ε.sub.x of, for example, 100 mA per phase group G.sub.1, . . . , G.sub.m results in a maximum permissible total group error ε.sub.VG1, . . . , ε.sub.VG14 of ε.sub.VG1, . . . , ε.sub.VG14=(p+1)=4*100 mA=0.4 A.
[0051] This means that only individual errors smaller than the maximum permissible total group error ε.sub.VG=(p+1) ε.sub.x=0.4 A are not detected during validation. Thus, the validation according to the invention has a much higher accuracy than a validation via a sum current measurement value i.sub.Mg according to