FLOW HEATER

Abstract

Disclosed is a flow heater with a housing having an inlet opening and an outlet opening, a heating plate delimiting a flow path for fluid to be heated to flow from the inlet opening to the outlet opening, and a flow guidance plate that is arranged inside the housing, the flow guidance plate extending along the heating plate at a distance from it thereby delimiting the flow path.

Claims

1. A flow heater, comprising: a housing having an inlet opening and an outlet opening; a flow path along which fluid is configured to flow extending between the inlet opening and the outlet opening; a heating plate delimiting a first portion of the flow path for fluid to be heated; and a flow guidance plate arranged inside the housing, the flow guidance plate extending along and spaced from the heating plate to thereby delimit a second portion of the flow path.

2. The flow heater according to claim 1, wherein the flow guidance plate has an upper side facing the heating plate and a lower side opposite the upper side, wherein the flow guidance plate is arranged inside the housing such that the first portion of the flow path extends along a section of the lower side.

3. The flow heater according to claim 2, wherein the first portion of the flow path extends along two sections of the lower side of the flow guidance plate, the two sections being arranged on opposite ends of the flow guidance plate.

4. The flow heater according to claim 2 wherein the housing comprises a wall on which the lower side of the flow guidance plate rests.

5. The flow heater according to claim 4, wherein the flow guidance plate is welded to the wall.

6. The flow heater according to claim 1, wherein the heating plate comprises a sheet metal substrate carrying conductor tracks for resistance heating.

7. The flow heater according to claim 1, wherein the flow guidance plate comprises tabs for positioning of the flow guidance plate inside the housing.

8. The flow heater according to claim 1, wherein the flow guidance plate has two lateral edges that are connected fluid tight to the housing.

9. The flow heater according to claim 1, wherein the housing is cast or deep drawn.

10. The flow heater according to claim 1, wherein the flow guidance plate is connected via fins to the heating plate.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The above-mentioned aspects of exemplary embodiments will become more apparent and will be better understood by reference to the following description of the embodiments taken in conjunction with the accompanying drawings, wherein:

[0011] FIG. 1 shows the housing and a flow guidance plate of an embodiment of a flow heater;

[0012] FIG. 2 shows a cross section of the flow heater;

[0013] FIG. 3 shows the housing and a flow guidance plate of another embodiment of a flow heater;

[0014] FIG. 4 shows the housing and a flow guidance plate of another embodiment of a flow heater;

[0015] FIG. 5 shows the housing and a flow guidance plate of another embodiment of a flow heater; and

[0016] FIG. 6 shows an embodiment of a flow guidance plate to fins for thermal transfer.

DESCRIPTION

[0017] The embodiments described below are not intended to be exhaustive or to limit the invention to the precise forms disclosed in the following description. Rather, the embodiments are chosen and described so that others skilled in the art may appreciate and understand the principles and practices of this disclosure.

[0018] In FIG. 1, a housing 1 of an embodiment of an electric flow heater is shown together with a flow guidance plate 2, but without a cover. The housing 1 may be a cast housing, i.e., a housing that was made by casting, or made by deep drawing. The housing may be made of metal, e.g., an aluminum alloy. The housing 1 has an inlet opening 3 and an outlet opening 4, which may be provided with integrated or separate pressed-in spigots for facilitating connections to conduits as shown in FIG. 1. The housing 1 is also provided with electrical connectors 5. In other embodiments, electrical connectors may also be attached to a housing cover.

[0019] Inside the housing 1 are an inlet region 3a and an outlet region 4a which are separated by a wall 8. This wall may be integral to the housing 1, integral to the flow guidance plate 2 or a separate part. The flow guidance plate 2 sits on this wall 8 and may be attached to it in a fluid tight manner, e.g., by welding, or might simply be connected to the housing 1 by an interference fit.

[0020] FIG. 2 shows a cross section of a flow heater comprising the housing 1, the flow guidance plate 2, and a heating plate 6. The heating plate 6 may be provided as a substrate, e.g., a sheet of steel or some other metal, carrying conductor tracks for resistance heating. The conductor tracks are usually arranged on a dry side of the heating plate 6, i.e., the side facing away from the flow path. Liquid to be heated flows from the inlet opening 3 to the outlet opening 4 along a flow path that is indicated in FIG. 2 by arrows. In the embodiment shown, the flow guidance plate 2 is arranged parallel to the heating plate 6. In this context “generally parallel” means that the arrangement may deviate from a parallel arrangement by manufacturing tolerances. In other embodiments, the flow guidance plate may be slanted, e.g., to create a conical flow where the channel cross section becomes smaller or larger when it comes closer to the outlet. The edges of the flow guidance plate could also be bent up or downwards to achieve a certain pressure drop improvement.

[0021] In the embodiment shown in FIG. 2, liquid flows inside the housing 1 from inlet region 3a along a section of the flow path delimited by the housing 1 and the flow guidance plate 2, then along a section of the flow path delimited by the heating plate 2 on one side and by the flow guidance plate 2 on an opposite side. The final section of the flow path is then in the outlet region 4a and delimited by the housing 1 and the flow guidance plate 2. Thus, the flow path extends for a larger distance along the heating plate 6 than the distance between the inlet opening 3 and the outlet opening 4. The position of the inlet and outlet openings 3, 4 does not affect the section of the flow path than extends along the heating plate 6.

[0022] In other embodiments, the flow guidance plate may have a large opening or window where it contacts the housing or there may be two separate flow guidance plates arranged at a distance from each other. Then liquid may flow inside the housing from an inlet region along a section of the flow path delimited on opposite sides by the housing.

[0023] The flow guidance plate 2 may be provided with tabs 9, e.g., to facilitate positioning of the flow guidance plate 2 in the housing 1 or fixation, especially by clamping. After positioning, the flow guidance plate 2 may be welded to the housing 1. A lower side of the flow guidance plate 2 may be welded to wall 8 and lateral edges of the flow guidance plate 2 may also be welded to the housing 1.

[0024] The flow guidance plate 2 has an upper side facing the heating plate 6 and a lower side opposite to the upper side. As shown in FIG. 2, the flow guidance plate 2 is arranged inside the cast housing 1 such that the flow path extends also along section of the lower side, namely in the inlet and outlet regions 3a, 4a.

[0025] In FIG. 3, another embodiment of a flow heater is shown without cover. This embodiment differs from the embodiment of FIG. 1 mainly in that the flow guidance plate 2 comprises openings through which the flow path extends. The flow guidance plate 2 may than be connected along its entire rim to the housing 1. The shape of the openings can be adapted to create a specific flow characteristic.

[0026] FIGS. 4 and 5 show details of another flow heater without cover. In these embodiments the flow guidance plate 2 does not merely provide a flat surface delimiting the flow channel, but comprises raised structures 2a, e.g., steps, in order to influence fluid dynamics inside the flow channel.

[0027] FIG. 6 shows an embodiment of a flow guidance plate 2 with fins 10 attached to it, e.g., by soldering, welding or by means of an adhesive. The fins 10 may be used to connect the flow guidance plate thermally to a heating plate 6 and thereby facilitate the transfer of heat from a heating plate to liquid.

[0028] While exemplary embodiments have been disclosed hereinabove, the present invention is not limited to the disclosed embodiments. Instead, this application is intended to cover any variations, uses, or adaptations of this disclosure using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.

TABLE-US-00001 REFERENCE NUMERALS 1 Housing 2 Flow guidance plate  2a Raised structure 3 Inlet  3a Inlet region 4 Outlet  4a Outlet region 5 Connector 6 Heating plate 8 Wall 9 Tabs 10  Fins