Enhanced fuel delivery system
11022075 · 2021-06-01
Inventors
Cpc classification
F02M17/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M17/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M17/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An enhanced fuel delivery system having a fuel storage container for storing a quantity of liquid fuel and a vaporization vessel with an enclosed inner cavity having a central core structure with one or more openings and an inner core passage connected to a fuel line of a reciprocating engine, wherein liquid fuel is directed from the fuel storage container to the vaporization vessel and is drawn through the wicking material and converted into a vapor state where the fuel vapor is directed through the one or more openings to the inner core passage and out through the fuel line to be introduced into the combustion chamber of the reciprocating engine.
Claims
1. An enhanced fuel delivery system for use with a reciprocating engine, the enhanced fuel delivery system comprising: a fuel storage container for storing a quantity of liquid fuel; a vaporization vessel having an inner vessel surface and an outer surface and connected to said fuel storage container through a fuel supply channel that operates to transfer liquid fuel stored in said fuel storage container to flow into said vaporization vessel; wherein said vaporization vessel includes a central core structure and wicking material positioned between said inner surface of said vaporization vessel and said central core structure such that said wicking material is concentrically spaced around said central core structure, whereby the wicking material operates to draw the liquid fuel entering said vaporization vessel through said wicking material transforming the liquid fuel into vapor; wherein said vaporization vessel has an upper vessel component includes a plurality of apertures sized and angled such that they operate to direct air from outside said vaporization vessel into said vaporization vessel and create a laminar air flow within said vaporization vessel; wherein said central core structure has an inner core passage and one or more openings that operate such that said vapor is directed through said one or more openings in said central core structure to said inner core passage and out to a fuel line that operates to direct said vapor to a fuel intake of the reciprocating engine.
2. The enhanced fuel delivery system of claim 1 wherein said inner vessel surface of said vaporization vessel has a continuous rounded configuration so that laminar airflow within said vaporization vessel is created and wherein said apertures are angled to direct air flow along said inner vessel surface to enhance laminar air flow within said vaporization vessel.
3. The enhanced fuel delivery system of claim 2 wherein said plurality of apertures formed along said upper vessel component are formed in a circular pattern along said upper vessel component.
4. The enhanced fuel delivery system of claim 2 wherein said plurality of apertures formed along said upper vessel component are formed in a circular pattern along said upper vessel component and are each angled to direct air such that it flows downwardly and along said inner vessel surface as laminar air flow.
5. The enhanced fuel delivery system of claim 2 wherein said plurality of apertures are angled to minimize the amount of turbulent air flow within said enclosed inner cavity.
6. The enhanced fuel delivery system of claim 1 wherein said vaporization vessel and said fuel storage container are formed from a material suitable for use with liquid fuel.
7. The enhanced fuel delivery system of claim 1 wherein said wicking material is formed from a material that operates to draw liquid fuel through the wicking material using capillary action to increase the surface area of said liquid fuel exposed to air and increase the rate of vaporization of the liquid fuel.
8. The enhanced fuel delivery system of claim 1 wherein said wicking material is formed from conventional fuel filter paper.
9. The enhanced fuel delivery system of claim 1 wherein said wicking material is formed from fuel filter material made from a mixture of hardwood and softwood.
10. The enhanced fuel delivery system of claim 1 wherein said wicking material is formed from conventional automotive engine paper air filter material.
11. The enhanced fuel delivery system of claim 1 wherein said vaporization vessel includes a warm air inlet that operates to direct warmed by the reciprocating engine into said enclosed inner cavity of said vaporization vessel.
12. The enhanced fuel delivery system of claim 11 wherein said warm air inlet operates to direct warm air into said enclosed inner cavity in a downward circular direction.
13. The enhanced fuel delivery system of claim 1 wherein said fuel storage container has an inner body surface having a circular cross section with a diameter of 2.625 in (63.5 mm) and a lower portion diameter of 2.5 in (63.5 mm) and wherein said vaporization vessel has a circular cross section with a vessel inner diameter of 2.5-2.625 in (63.5-66.675 mm) and wherein a fuel supply channel connecting said fuel storage container to said vaporization vessel that operates to deliver liquid fuel from said fuel storage container to said vaporization vessel has an inner diameter of 0.40-0.062 in (1.016-1.575 mm) and a length of 0.5 in (12.7 mm).
14. An enhanced fuel delivery system for use with a reciprocating engine that is effective for improving fuel usage, the enhanced fuel delivery system comprises: a fuel storage container for storing a volume of liquid fuel; a vaporization vessel connected to said fuel storage container through a fuel supply channel that operates to direct liquid fuel from said fuel storage container to said vaporization vessel; wherein said vaporization vessel has an upper vessel component, a bottom vessel end and a vessel body having an inner vessel surface that together define an enclosed inner cavity; wherein said enclosed inner cavity has a central core structure with one or more openings and wicking material positioned around said central core structure; wherein said wicking material is formed from a material that operates to draw liquid fuel entering said vaporization vessel through said fuel supply channel using capillary action such that said liquid fuel is vaporized transforming said liquid fuel into fuel vapor; wherein said upper vessel component of said vaporization vessel includes a plurality of apertures that operate to direct air from outside said vaporization vessel into said enclosed inner cavity and wherein said plurality of apertures are each angled to produce laminar air flow within said enclosed inner cavity; wherein said inner vessel surface of said vessel body has continuous rounded configuration that is effective for maintaining laminar air flow within said enclosed inner cavity; and wherein said fuel vapor is then directed through said one or more openings in said central core structure to an inner core passage to a fuel line that operates to direct the fuel vapor to a fuel intake of the reciprocating engine.
15. An article having a reciprocating engine having an exhaust system and with an enhanced fuel deliver system, the enhanced fuel delivery system comprises: a fuel storage container for containing and storing a quantity of liquid fuel; a vaporization vessel having an inner vessel surface and an inner vessel end and is connected to said storage container through a fuel supply channel that operates to direct said liquid fuel from said fuel storage container to said vaporization vessel; wherein said vaporization vessel has an upper vessel component having a plurality of apertures sized and angled such that they operate to direct air from outside said vaporization vessel into said vaporization vessel and along said inner vessel surface to create a laminar air flow within said vaporization vessel and minimize the amount of turbulent air flow within said vaporization vessel; and wherein said vaporization vessel has a central core structure and wicking material positioned around said central core structure such that it is between said inner vessel surface and said central core structure, wherein said wicking material operates to draw said liquid fuel entering said vaporization vessel through said wicking material by capillary action to transform said liquid fuel into fuel vapor and whereby said fuel vapor is directed through one or more openings in said central core structure to an inner core passage and out to a fuel line that operates to direct said fuel vapor to a fuel intake of the reciprocating engine.
16. The enhanced fuel delivery system of claim 15 wherein said plurality of apertures are angled to direct air in a circular flow direction.
17. The enhanced fuel delivery system of claim 15 wherein said wicking material is formed from conventional fuel filter paper.
18. The enhanced fuel delivery system of claim 15 wherein said wicking material is formed from fuel filter material made from a mixture of hardwood and softwood.
19. The enhanced fuel delivery system of claim 15 wherein said wicking material is formed from conventional automotive engine paper air filter material.
20. The enhanced fuel delivery system of claim 15 wherein said vaporization vessel includes a warm air inlet that operates to direct external air heated by the operation of the reciprocating engine or the exhaust system into said vaporization vessel and further operates to direct said heated air towards said bottom vessel end in a circular direction and is angled to cooperate with said inner vessel surface to create circular laminar air flow within the vaporization vessel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) To provide a more complete understanding of the present invention and further features and advantages thereof, reference is now made to the following description taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(13) The present invention relates to an article having a reciprocating engine and, more particularly, to a new and novel enhanced fuel delivery system for use with a reciprocating engine. As used herein, the term “liquid fuel” refers to liquid fuels typically used with conventional reciprocating engines, such as gasoline, kerosene and other fuels having volatility sufficient to allow vaporization of the fuel as described below. It should be understood that as used herein “reciprocating engines” include various conventional internal combustion engines such as those used as portable engines for small electrical generators, home equipment such as lawn mowers, trimmers, cutting tools, and the like; and for use for small recreational vehicles such as small motorized vehicles, scooters, snowmobiles, outboard boat engines, and the like. In describing the preferred embodiments of the invention and as illustrated in the drawings, specific terminology will be resorted to for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents that operate in a similar manner to accomplish a similar purpose. It should be understood however that as used herein reciprocating engines do not include engines, such as conventional diesel engines, that require controlled ignition to minimize simultaneous combustion of the entire fuel spray immediately upon entry of the fuel in a cylinder unless systems are used to provide proper combustion within the combustion chamber.
(14) As illustrated in
(15) Referring to
(16) The container inner body surface 112 of the fuel storage container 102 preferably has a circular cross section with a container upper portion 120 of the top end 108 having an upper portion inner diameter CDU and a container lower portion 122 having a slightly smaller lower portion inner diameter CDL than that the container upper portion 120. In a preferred embodiment, the container upper portion inner diameter CDU of the container inner body surface 112 has a diameter of about 2.625 in (63.5 mm) and the container lower portion 122 has a lower portion diameter CDL of about 2.5 in. (63.5 mm). As shown, in
(17) As shown in
(18) Positioned within the enclosed inner cavity 168 of the vaporization vessel 104 is a longitudinally extending central core structure 164 and wicking material 166 concentrically spaced around the central core structure 164. The central core structure 164 includes an inner core passage 168 with one or more openings 170 that extend from the enclosed inner cavity 158 to the inner core passage 168. As shown, the inner core passage 168 extends outwardly through the bottom vessel end 156 and connects to the fuel line 16 of the reciprocating engine 12. In a preferred embodiment of the invention the wicking material is formed from conventional fuel filter paper. In another preferred embodiment of the invention, the wicking material is formed from fuel filter material made from a mixture of hardwood and softwood. In another preferred embodiment of the invention the wicking material is formed from conventional automotive engine paper air filter material. It should be understood that other materials that are resistant to deterioration caused by exposure to liquid fuel and operate to draw the liquid fuel through the wicking material by capillary action to increase the surface area of the liquid fuel to air within the enclosed inner cavity thereby increasing the rate of vaporization of the liquid fuel can be utilized.
(19) The inner vessel surface 152 of the vaporization vessel 104 preferably has a circular cross section with a vessel body upper end 184 having a vessel inner diameter VDU and a vessel body lower end 162 having a slightly smaller inner vessel diameter VDL than that the vessel body upper end 184. In a preferred embodiment, the vessel inner diameter VDU of the vessel body upper end 184 has a diameter of about 2625 in. (66.675 mm) and the vessel body lower end 162 has a diameter VDL of about 2.5 in or 63.5 mm). In a preferred embodiment of the invention the upper vessel component 154 includes an upper section 172 having an upper section top surface 174 and a lower section top surface 176 with a circular vessel stem portion 178 integral with and extending perpendicularly downwardly from the lower section top surface 174. The vessel stem portion 178 has one or more fuel resistant vessel O-rings 180 concentrically mounted along the outer vessel stem surface 182 of the circular vessel stem portion 178 and which are sized to nest within the upper section 172 of the vessel body upper end 184 against a vessel rim 183 formed between the vessel body upper end 184 and the vessel body lower end 162 to provide a removable frictional tight seal for preventing fuel or fuel vapor from leaking out from the vessel body upper end 184 of the vaporization vessel 104. It should be understood that other systems for removably attaching the upper vessel component to vaporization body 148 can be utilized, such as by screw threads projecting concentrically outwardly from the outer vessel stem surface of the vessel stem portion that operate to mate with corresponding inwardly projecting screw threads positioned along the inner vessel surface of the vessel body upper end for releasably securing the upper vessel component to the vessel body upper end.
(20) Referring to
(21) As shown in
(22) Referring to
(23) In a preferred embodiment of the invention, the fuel storage container 102 and the vaporization vessel 104 include a mounting brace 192 having one or more threaded holes 194 that can be placed in position to align with holes in a support structure (not shown) for receiving a screw, bolt or the like for securing attaching the enhanced fuel delivery system 100 to the article or to the reciprocating engine. It should be understood that the enhanced fuel delivery system of the subject invention can include various other attachment and support structures that can operate to position the enhanced fuel delivery system at various locations on the article or the engine structure.
(24) Referring to
(25) It should now be apparent to one skilled in the art that an article having a reciprocating engine and the enhanced fuel delivery system of the subject invention operates whereby fuel can be stored in its liquid state and converted into a vapor state prior to being introduced into the combustion chamber of the reciprocating engine thereby increasing combustion efficiency and reducing fuel consumption and air pollution. It should also now be understood that the enhanced fuel delivery system can be easily utilized for use with small apparatus having reciprocating engines, such as emergency generators, that operate in limited space. By transforming the liquid fuel into a vapor and mixing the fuel vapor with the appropriate amount of air to create a desired fuel/air vapor mixture, operates to increase fuel utilization of the engine thereby allowing for a reduced amount of fuel to be stored or allows for increased time of operation of the engine for a given amount of stored liquid fuel. Further, by transforming the fuel from a liquid state to a vapor state and creating a desired fuel/air mixture allows for more efficient combustion thereby reducing the amount of un-burned fuel and pollutants that are expelled into the atmosphere.