METHOD FOR CONTROLLING COMPRESSION SYSTEM, COMPRESSION SYSTEM, AND HYDROGEN STATION
20210164618 ยท 2021-06-03
Assignee
Inventors
- Koichiro HASHIMOTO (Takasago-shi, JP)
- Masashi TAKANO (Takasago-shi, JP)
- Takuro UBA (Takasago-shi, JP)
- Takayuki FUKUDA (Takasago-shi, JP)
- Kenji NAGURA (Takasago-shi, JP)
Cpc classification
F17C2205/0332
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2225/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0335
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2225/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0348
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0184
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04B41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0636
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A method for controlling a compression system that includes a compressor for compressing gas, a first on-off valve provided on a suction flow passage connected to a suction side of the compressor, a pressure reducing valve provided on a portion of the suction flow passage upstream of the first on-off valve, a second on-off valve provided on a discharge flow passage connected to a discharge side of the compressor, a bypass flow passage connecting the suction flow passage and the discharge flow passage to detour the compressor, and a bypass valve provided on the bypass flow passage, includes closing the first on-off valve while driving the compressor, opening the bypass valve simultaneously with or after the closing of the first on-off valve, closing the second on-off valve after the opening of the bypass valve, and continuing to drive the compressor after the closing of the second on-off valve.
Claims
1. A method for controlling a compression system that includes a compressor for compressing gas, a first on-off valve provided on a suction flow passage connected to a suction side of the compressor, a pressure reducing valve provided on a portion of the suction flow passage upstream of the first on-off valve, a second on-off valve provided on a discharge flow passage connected to a discharge side of the compressor, a bypass flow passage connecting the suction flow passage and the discharge flow passage to detour the compressor, and a bypass valve provided on the bypass flow passage, the method comprising: closing the first on-off valve while driving the compressor; opening the bypass valve at the same time as the closing operation of the first on-off valve or after the closing operation of the first on-off valve; closing the second on-off valve after the opening operation of the bypass valve; and continuing to drive the compressor after the closing operation of the second on-off valve.
2. The method for controlling a compressor system according to claim 1, wherein the bypass valve is opened after the closing operation of the first on-off valve and when a pressure in the suction flow passage decreases to a first threshold value, and wherein the first threshold is set based on a predetermined compression ratio of the compressor.
3. The method for controlling a compressor system according to claim 2, wherein the bypass valve is configured to be capable of regulating an opening, wherein the compression system further includes a buffer tank that is arranged on the suction flow passage and stores gas, and a pressure detection section that detects the pressure in the suction flow passage, and wherein the opening of the bypass valve is increased while the pressure detected by the pressure detection section is maintained below a second threshold value.
4. The method for controlling a compression system according to claim 3, wherein the compression system further includes a cooler that is provided on the discharge passage and cools gas discharged from the compressor, and wherein an end portion of the bypass flow passage on the discharge side of the compressor is connected to a part of the discharge flow passage downstream of the cooler.
5. The method for controlling a compression system according to claim 1, wherein during a period from the closing operation of the first on-off valve to the closing operation of the second on-off valve, and after the closing operation of the second on-off valve, a rotational speed of the compressor is maintained at a rotational speed of the compressor before the closing operation of the first on-off valve.
6. A compression system, comprising: a compressor for compressing gas; a first on-off valve provided on a suction flow passage connected to a suction side of the compressor; a pressure reducing valve provided on a portion of the suction flow passage upstream of the first on-off valve; a second on-off valve provided on a discharge flow passage connected to a discharge side of the compressor; a bypass flow passage connecting the suction flow passage and the discharge flow passage to detour the compressor; a bypass valve provided on the bypass flow passage; and a control unit that controls the compressor, the first on-off valve, the second on-off valve, and the bypass valve, wherein the control unit performs a control to close the first on-off valve while driving the compressor, open the bypass valve at the same time as the closing operation of the first on-off valve or after the closing operation of the first on-off valve, close the second on-off valve after the opening operation of the bypass valve, and continue to drive the compressor after the closing operation of the second on-off valve.
7. A hydrogen station, comprising: the compression system according to claim 6, the compression system for compressing hydrogen gas to a predetermined pressure; and a dispenser that refuels a fuel cell vehicle with hydrogen gas supplied from the compression system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0030] Hereinafter, a method for controlling a compression system, a compression system, and a hydrogen station according to embodiments of the present invention will be described in detail with reference to the drawings.
First Embodiment
[0031] The configuration of a compression system 2 and a hydrogen station 1 including the compression system 2 according to a first embodiment of the present invention will be first described with reference to
[0032] The compression system 2 compresses the hydrogen gas supplied from a trailer tank 16 and supplies it to the dispenser 3. As shown in
[0033] The compressor 10 compresses the hydrogen gas sucked from the suction flow passage 11 to a predetermined pressure (82 MPa in this embodiment), and is, for example, a reciprocating compressor. The compressor 10 in this embodiment is a multi-stage compressor in which a plurality of compression chambers (not shown) are provided in series, but the present invention is not limited to this. The compressor 10 may be a single-stage compressor in which only one compression chamber is provided.
[0034] The suction flow passage 11 is a flow passage for guiding the hydrogen gas supplied from the trailer tank 16 to a suction side (a suction port) of the compressor 10. As shown in
[0035] The hydrogen station 1 according to this embodiment is an off-site station in which the hydrogen gas produced at another place and transported by a trailer (not shown) is received into the station, but may be an on-site station that further includes a hydrogen production device.
[0036] The first on-off valve 13 is a valve for switching between the suction of the hydrogen gas into the compressor 10 and the stop of the suction, and is provided on the suction flow passage 11 (the first suction flow passage 11A). The first on-off valve 13 in this embodiment is an automatic control valve whose open and closed state is switched by the compression system control unit 40, but the present invention is not limited to this. The first on-off valve 13 may be a manual valve.
[0037] The pressure reducing valve 14 is a valve for reducing the pressure of the hydrogen gas supplied from the trailer tank 16, and is provided on a portion of the suction flow passage 11 (the first suction flow passage 11A) upstream (on a side of the trailer tank 16) of the first on-off valve 13. In this embodiment, the pressure reducing valve 14 regulates the pressure of hydrogen gas so that the pressure in a portion of the suction flow passage 11 downstream of the pressure reducing valve 14 is 0.6 MPa. The pressure in the trailer tank 16 is higher than the set pressure in the pressure reducing valve 14 (for example, 20 MPa), so that providing the pressure reducing valve 14 allows the hydrogen gas in the trailer tank 16 to be used all up.
[0038] The safety valve 15 is a valve for maintaining the pressure on the suction side of the compressor 10 at or below a predetermined pressure, and is provided on the second suction flow passage 11B. That is, the safety valve 15 operates (the valve opens) when the pressure on the suction side of the compressor 10 exceeds the predetermined pressure, and releases hydrogen gas from the suction flow passage 11 to the external space.
[0039] The first pressure detection section 51 is a sensor that detects the pressure of hydrogen gas in the suction flow passage 11, and is provided on a part of the second suction flow passage 11B upstream (on a side of the buffer tank 12) of the safety valve 15 in this embodiment. The first pressure detection section 51 outputs a detection signal in accordance with the pressure of hydrogen gas to the compression system control unit 40.
[0040] The discharge flow passage 21 is a flow passage for guiding the hydrogen gas compressed (pressurized) by the compressor 10 to the accumulator 20, and is connected to a discharge side of the compressor 10. As shown in
[0041] The cooler 22 cools the hydrogen gas discharged from the compressor 10, and is provided on a portion of the discharge flow passage 21 in the vicinity of the discharge port of the compressor 10 (on the side of the compressor 10 of the check valve 23). The cooler 22 is, for example, a heat exchanger that cools the compressed hydrogen gas by heat exchange with a cooling medium such as cooling water, but the present invention is not limited to this.
[0042] As shown in
[0043] The second pressure detection section 52 is a sensor that detects the pressure of hydrogen gas in the discharge flow passage 21, and is provided on a portion of the discharge flow passage 21 downstream of the second on-off valve 24 (in the vicinity of the inlet of the accumulator 20) in this embodiment. The second pressure detection section 52 transmits a detection signal in accordance with the pressure of hydrogen gas to a station control unit 110 that controls the entire hydrogen station 1. As shown in
[0044] The accumulator 20 stores the hydrogen gas discharged from the compressor 10. The accumulator 20 has a design pressure of, for example, 82 MPa. As shown in
[0045] The bypass flow passage 61 is a flow passage for flowing back hydrogen gas from the discharge side to the suction side of the compressor 10, and connects the suction flow passage 11 and the discharge flow passage 21 to detour the compressor 10. As described above, since the compressor 10 in this embodiment is configured as a multi-stage compressor, the hydrogen gas discharged from the compression chamber of the final stage flows back to the suction side through the bypass flow passage 61, and flows into the compression chamber of the first stage.
[0046] As shown in
[0047] The bypass valve 62 is provided on the bypass flow passage 61 and regulates the amount of hydrogen gas flowing from the discharge flow passage 21 into the bypass flow passage 61. The bypass valve 62 is an automatic control valve configured to be capable of regulating an opening by the compression system control unit 40.
[0048] The compression system control unit 40 is a computer that controls various operations of the compression system 2, and includes a reception unit 41, a storage unit 42, a determination unit 43, a valve control unit 44, and a compressor control unit 45. The reception unit 41, the determination unit 43, the valve control unit 44, and the compressor control unit 45 are functions executed by a central processing unit (CPU) that constitutes the computer, and the storage unit 42 is constituted by a storage device such as a memory.
[0049] The reception unit 41 receives the detection signal transmitted from the first pressure detection section 51, and also receives the control command transmitted from the station control unit 110 (the command unit 112). The storage unit 42 stores data of a first threshold value and a second threshold value which are predetermined for the pressure in the suction flow passage 11 (more accurately, in the flow passage portion between the first on-off valve 13 and the compressor 10). The first threshold value is a value that is set based on a predetermined compression ratio of the compressor 10.
[0050] The determination unit 43 compares the pressure detected by the first pressure detection section 51 and the first threshold, and determines the magnitude relation. Further, the determination unit 43 compares the pressure detected by the first pressure detection section 51 with the second threshold value and determines the magnitude relation.
[0051] The valve control unit 44 switches between the opening and closing of the first on-off valve 13, the second on-off valve 24, and the third on-off valve 26, and regulates the opening of the bypass valve 62 based on the determination result of the determination unit 43. The compressor control unit 45 switches between the drive and stop of the compressor 10 (turning on/off of the motor), and controls the rotational speed of the compressor 10.
[0052] The compression system control unit 40 closes the first on-off valve 13 while driving the compressor 10 based on the completion of gas filling into the accumulator 20, opens the bypass valve 62 after the closing operation of the first on-off valve 13, and closes the second on-off valve 24 after the opening operation of the bypass valve 62, and continues to drive the compressor 10 after the closing operation of the second on-off valve 24. The details of this control will be described later in the description of a method for controlling a compression system.
[0053] The dispenser 3 refuels the fuel cell vehicle 100 with the hydrogen gas supplied from the compression system 2. As shown in
[0054] As shown in
[0055] Next, a method for controlling the compression system 2 will be described according to the flowchart of
[0056] First, during the normal operation of the compression system 2 (step S10), with the first on-off valve 13 open, the bypass valve 62 fully closed, and the second on-off valve 24 open, the compressor 10 is driven at a predetermined rotational speed (a rated rotational speed).
[0057] Accordingly, the hydrogen gas in the trailer tank 16 is sucked into the compressor 10 through the suction flow passage 11, the high-pressure hydrogen gas discharged from the compressor 10 flows into the accumulator 20 through the discharge flow passage 21, and the accumulator 20 is filled with the hydrogen gas.
[0058] During the normal operation, the pressure in the vicinity of the inlet of the accumulator 20 is monitored by the second pressure detection section 52. Then, when the pressure in the accumulator 20 almost reaches the set pressure (82 MPa in this embodiment), the control command for switching the compression system 2 from the normal operation to the idling operation is transmitted from the station control unit 110 (the command unit 112) to the compression system control unit 40 (the reception unit 41) (YES in step S20). Upon receiving the control command, the compression system control unit 40 switches the first on-off valve 13 from the open state to the closed state while driving the compressor 10 (step S30). That is, the compression system control unit 40 (the valve control unit 44) in this embodiment closes the first on-off valve 13 based on the completion of gas filling into the accumulator 20.
[0059] When the first on-off valve 13 is closed, the suction of hydrogen gas into the compressor 10 is stopped, and the pressure in the suction flow passage 11 (a part downstream of the first on-off valve 13) gradually decreases. During this time, the change in pressure in the suction flow passage 11 is monitored by the first pressure detection section 51.
[0060] Then, when the pressure on the suction side of the compressor 10, that is, the pressure in the flow passage portion between the compressor 10 and the first on-off valve 13, decreases to the first threshold value (0.4 MPa in this embodiment) (YES in step S40), the valve control unit 44 starts to open the bypass valve 62 (step S50). Here, the first threshold value is a value obtained by dividing the pressure on the discharge side of the compressor 10 (that is, the pressure in the flow passage portion between the compressor 10 and the second on-off valve 24) by a preset compression ratio, that is, the lowest allowable pressure value on the suction side of the compressor 10. In addition, the pressure on the discharge side does not necessarily have to be the pressure value actually acquired, and the set pressure of the accumulator 20 may be regarded as the pressure on the discharge side. Accordingly, a part of the hydrogen gas discharged from the compressor 10 is flown back to the suction flow passage 11 (the second suction flow passage 11B) through the bypass flow passage 61, and the pressure on the suction side of the compressor 10 increases, so that the pressure difference between the suction side of the compressor 10 and the discharge side thereof is reduced. In addition, when the compressor 10 is a multi-stage compressor, the first threshold value is set so that the ratio between the suction pressure at the first stage and the discharge pressure at the final stage does not exceed the preset compression ratio.
[0061] The valve control unit 44 gradually increases the opening of the bypass valve 62 while maintaining the pressure detected by the first pressure detection section 51 below the second threshold value. Here, the second threshold value is a value lower than a value that is set for operating the safety valve 15 as a reference. The second threshold is a value larger than the first threshold.
[0062] After the opening of the bypass valve 62 is increased in step S50, the determination unit 43 determines whether the pressure detected by the first pressure detection section 51 is below the second threshold value. Then, when the detected pressure is equal to or higher than the second threshold value, the valve control unit 44 reduces the opening of the bypass valve 62. On the other hand, when the detected pressure is below the second threshold value and the bypass valve 62 is not in the fully opened state, the valve control unit 44 further increases the opening of the bypass valve 62.
[0063] In this way, until the bypass valve 62 is fully opened, the opening of the bypass valve 62 is increased gradually (in stages) over time while the pressure on the suction side of the compressor 10 (the pressure detected by the first pressure detection section 51) is monitored. This allows the safety valve 15 to be prevented from operating to release the hydrogen gas to the outside of the suction flow passage 11 during the opening regulation of the bypass valve 62.
[0064] Then, when the bypass valve 62 is fully opened, the valve control unit 44 closes the second on-off valve 24 (step S60). In this state, the pressures on the suction side and the discharge side of the compressor 10 are equalized, and the pressures are lower than the working pressure of the safety valve 15.
[0065] In this method, the compression system control unit 40 (the compressor control unit 45) continues to drive the compressor 10 (idling operation) after the closing operation of the second on-off valve 24 (step S70). That is, the compressor control unit 45 continues the motor drive of the compressor 10 after the step S60. During the idling operation, hydrogen gas circulating in the bypass flow passage 61 flows into the compressor 10, but compression operation is not substantially performed. Further, the compressor control unit 45 maintains the rotational speed of the compressor 10 at the rotational speed of the compressor 10 before the closing operation of the first on-off valve 13 (that is, the same rotational speed as the rotational speed during the normal operation in step S10) during a period from the closing operation of the first on-off valve 13 to the closing operation of the second on-off valve 24 and after the closing operation of the second on-off valve 24.
[0066] Then, when the hydrogen gas in the accumulator 20 is supplied to the dispenser 3 to be consumed during the idling operation of the compression system 2, a control command for refilling the accumulator 20 with the hydrogen gas is transmitted from the station control unit 110 (the command unit 112) to the compression system control unit 40 (the reception unit 41). Upon receiving the control command, the valve control unit 44 switches the first on-off valve 13 and the second on-off valve 24 from the closed state to the open state and switches the bypass valve 62 from the fully open state to the fully closed state in order to return the compression system 2 from the idling operation to the normal operation. At this time, the compressor control unit 45 does not need to restart the compressor 10 and also does not need to change the rotational speed of the compressor 10.
[0067] The method for controlling the compression system according to the embodiment of the present invention has been described above. In this method, after the first on-off valve 13 is closed, the compressor 10 continues to be driven to fill the accumulator 20 with hydrogen gas, so that the hydrogen gas remaining between the first on-off valve 13 and the compressor 10 can be sufficiently reduced.
[0068] Further, a part of the hydrogen gas is flown back from the discharge side to the suction side of the compressor 10 through the bypass flow passage 61, so that the pressure of the hydrogen gas between the first on-off valve 13 and the compressor 10 is prevented from abruptly decreasing, and the pressure ratio between the pressures on the suction side and the discharge side of the compressor 10 is prevented from exceeding a preset compression ratio. In the compression system 2, since the pressure on the suction side of the compressor 10 is reduced by the pressure reducing valve 14, the pressure difference between the suction side and the discharge side of the compressor 10 is initially large. Therefore, the technique of flowing back the hydrogen gas to maintain the pressure on the suction side of the compressor 10 is particularly preferred.
[0069] Further, the opening of the bypass valve 62 is increased while the pressure on the suction side of the compressor 10 is maintained below the second threshold value, so that an abrupt increase in pressure of the hydrogen gas is prevented, and the safety valve 15 is also prevented from operating. In the compression system 2, the pressure is likely to increase when the high-pressure hydrogen gas is flown back all at once to the suction flow passage 11 in which the pressure is reduced by the pressure reducing valve 14. Therefore, the technique of controlling the opening of the bypass valve 62 is particularly preferable.
[0070] Further, since an increase in pressure on the suction side of the compressor 10 is prevented, the buffer tank 12 can be small in capacity.
[0071] In this method, the driving state of the compressor 10 is maintained, so that the compressor 10 is not required to be restarted when the accumulator 20 needs to be refilled with hydrogen gas, and it is possible to smoothly return to the normal operation. Therefore, the time and effort required for restarting the compressor 10 can be reduced.
[0072] In the compression system 2, the idling operation continues to be maintained even after the second on-off valve 24 is closed (step S70), however it does not necessarily continue to be permanently maintained, and when the control command for stopping the compression system 2 without returning it to the normal operation is transmitted from the station control unit 110 to the compression system control unit 40, the compressor 10 can be stopped.
[0073] When receiving this control command, the compression system control unit 40 (the compressor control unit 45) stops the driving of the compressor 10. In this way, not only the case of returning from the idling operation to the normal operation, but also the case of temporarily performing the idling operation and then switching it to the stop of the operation is included in the scope of the present invention.
Second Embodiment
[0074] Next, a second embodiment of the present invention will be described based on
[0075] As shown in
[0076] It should be understood that the embodiments disclosed herein are illustrative but not restrictive in all aspects. The scope of the present invention is defined not by the above description but by the claims, and is intended to include all variations within the meaning and range of equivalency of the claims. Therefore, the following modifications are also included in the scope of the present invention.
[0077] In the embodiments described above, the case where the bypass valve 62 starts to be opened when the pressure detected by the first pressure detection section 51 decreases to the first threshold value after the first on-off valve 13 is closed, has been described as an example, but, the bypass valve 62 may start to be opened after a predetermined time has elapsed after the first on-off valve 13 is closed. Further, the present invention is not limited to the case where there is a time difference between the timing of closing the first on-off valve 13 and the timing of opening the bypass valve 62. That is, the compression system control unit 40 (the valve control unit 44) may start to open the bypass valve 62 at the same time as the closing operation of the first on-off valve 13.
[0078] In the embodiments described above, the case where the second on-off valve 24 is closed after the bypass valve 62 is fully opened, has been described, but the present invention is not limited to this. For example, the second on-off valve 24 may be closed when a predetermined time has elapsed from the timing when the bypass valve 62 is opened. Further, the second on-off valve 24 may be closed at a timing when the opening of the bypass valve 62 reaches a predetermined opening smaller than the opening thereof in the fully open state.
[0079] In the embodiments described above, the case where during the control from the closing operation of the first on-off valve 13 to the closing operation of the second on-off valve 24, the rotation speed of the compressor 10 is maintained at the rotation speed during the normal operation, has been described. However, during the control, the rotational speed of the compressor 10 may be reduced compared with that during the normal operation (for example, 60% of the rotational speed during the normal operation).
[0080] In the first embodiment described above, the case where only one accumulator 20 is provided has been described as an example. A plurality of accumulator systems, each of which includes the accumulator 20, the second on-off valve 24, the third on-off valve 26, and the check valves 23, 27, may be provided in parallel.