Hydrofoil watercraft and method of manufacture of the same
11027796 · 2021-06-08
Assignee
Inventors
Cpc classification
B63B32/53
PERFORMING OPERATIONS; TRANSPORTING
B63B32/40
PERFORMING OPERATIONS; TRANSPORTING
B63B32/66
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A hydrofoil watercraft, in particular, a hydrofoil board is described herein. The hydrofoil board may comprise one or more of a body, a hydrofoil assembly, and/or other components. The body may have one or more of a deck surface configured to support a rider, a bottom surface opposite the deck surface, and/or other surfaces and/or features. The body may comprise a fore portion having a planing surface forming part of the bottom surface. The body may have an aft portion having an aft bottom surface forming part of the bottom surface. The fore portion may be toward a front end of the board. The aft portion may be toward a rear end of the board. An aft cross-sectional thickness between the deck surface and the aft bottom surface may be less than a fore cross-sectional thickness between the deck surface and the planing surface.
Claims
1. A hydrofoil board comprising: a body, the body having a deck surface configured to support a rider, and a bottom surface opposite the deck surface, the body comprising: a fore portion toward a front end of the hydrofoil board, the fore portion forming a hull and having a planing surface upon which the hydrofoil board planes atop a surface of a body of water, the planing surface forming part of the bottom surface of the body; and an aft portion toward a rear end of the hydrofoil board, the aft portion extending from the fore portion, the aft portion having an aft bottom surface forming part of the bottom surface of the body, the aft portion being configured to mount a hydrofoil assembly on or through the aft bottom surface; wherein the deck surface is substantially even across the fore portion and the aft portion of the body; wherein the aft bottom surface and the planing surface are on uneven planes such that an aft cross-sectional thickness between the deck surface and the aft bottom surface is less than a fore cross-sectional thickness between the deck surface and the planing surface; wherein the planing surface of the fore portion terminates at a step transition disposed between the fore portion and the aft portion, wherein the step transition forms a transition surface connecting the aft bottom surface to the planing surface, the transition surface forming part of the bottom surface; wherein the step transition bridges an offset distance between the aft bottom surface and the planing surface; and wherein the offset distance is in a range of 10 to 15 centimeters.
2. The hydrofoil board of claim 1, wherein the body is configured such that, upon reaching a predetermined speed of the hydrofoil board, the planing surface releases from the surface of the body of water at the step transition hereby causing the hydrofoil board to be fully supported by the hydrofoil assembly.
3. The hydrofoil board of claim 1, wherein the fore portion is curved from the front end to the step transition.
4. A hydrofoil board comprising: a body, the body having a deck surface configured to support a rider, and a bottom surface opposite the deck surface, the body comprising: a fore portion toward a front end of the hydrofoil board, the fore portion forming a hull and having a planing surface upon which the hydrofoil board planes atop a surface of a body of water, the planing surface forming part of the bottom surface of the body; and an aft portion toward a rear end of the hydrofoil board, the aft portion extending from the fore portion, the aft portion having an aft bottom surface forming part of the bottom surface of the body, the aft portion being configured to mount a hydrofoil assembly on or through the aft bottom surface; wherein the deck surface is substantially even across the fore portion and the aft portion of the body; wherein the aft bottom surface and the planing surface are on uneven planes such that an aft cross-sectional thickness between the deck surface and the aft bottom surface is less than a fore cross-sectional thickness between the deck surface and the planing surface; wherein the planing surface of the fore portion terminates at a step transition disposed between the fore portion and the aft portion, wherein the step transition forms a transition surface connecting the aft bottom surface to the planing surface, the transition surface forming part of the bottom surface; and wherein the bottom surface has a bottom surface area, the bottom surface area including a fore surface area of the planing surface, an aft surface area of the aft bottom surface, and a transition surface area of the transition surface, and wherein the fore surface area is about two thirds of the bottom surface area.
5. A hydrofoil board comprising: a body, the body having a deck surface configured to support a rider, and a bottom surface opposite the deck surface, the body comprising: a fore portion toward a front end of the hydrofoil board, the fore portion forming a hull and having a planing surface upon which the hydrofoil board planes atop a surface of a body of water, the planing surface forming part of the bottom surface of the body; and an aft portion toward a rear end of the hydrofoil board, the aft portion extending from the fore portion, the aft portion having an aft bottom surface forming part of the bottom surface of the body, the aft portion being configured to mount a hydrofoil assembly on or through the aft bottom surface; wherein the deck surface is substantially even across the fore portion and the aft portion of the body; wherein the aft bottom surface and the planing surface are on uneven planes such that an aft cross-sectional thickness between the deck surface and the aft bottom surface is less than a fore cross-sectional thickness between the deck surface and the planing surface; and wherein the body has a volume, and the fore portion forms approximately five eighths of the volume of the body.
6. A hydrofoil board comprising: a body, the body having a deck surface configured to support a rider, and a bottom surface opposite the deck surface, the body comprising: a fore portion toward a front end of the hydrofoil board, the fore portion forming a hull and having a planing surface upon which the hydrofoil board planes atop a surface of a body of water, the planing surface forming part of the bottom surface of the body; and an aft portion toward a rear end of the hydrofoil board, the aft portion extending from the fore portion, the aft portion having an aft bottom surface forming part of the bottom surface of the body, the aft portion being configured to mount a hydrofoil assembly on or through the aft bottom surface; wherein the deck surface is substantially even across the fore portion and the aft portion of the body; wherein the aft bottom surface and the planing surface are on uneven planes such that an aft cross-sectional thickness between the deck surface and the aft bottom surface is less than a fore cross-sectional thickness between the deck surface and the planing surface; and wherein the fore portion comprising approximately five eighths of an overall length of the body.
7. The hydrofoil board of claim 1, further comprising the hydrofoil assembly.
8. The hydrofoil board of claim 7, wherein the hydrofoil assembly includes a strut, a mounting plate, and one or more wings.
9. The hydrofoil board of claim 1, wherein the aft portion includes one or more mounting components configured to facilitate the mounting of the hydrofoil assembly on or through the aft bottom surface.
10. The hydrofoil board of claim 1, wherein the hydrofoil board is non-powered and controlled by the rider.
11. The hydrofoil board of claim 1, wherein the fore cross-sectional thickness is about twice as thick as the aft cross-sectional thickness.
12. A hydrofoil board comprising: a body, the body having a deck surface configured to support a rider, and a bottom surface opposite the deck surface, the body comprising: a fore portion toward a front end of the hydrofoil board, the fore portion forming a hull and having a planing surface upon which the hydrofoil board planes atop a surface of a body of water, the planing surface forming part of the bottom surface of the body; and an aft portion toward a rear end of the hydrofoil board, the aft portion extending from the fore portion, the aft portion having an aft bottom surface forming part of the bottom surface of the body, the aft portion being configured to mount a hydrofoil assembly on or through the aft bottom surface; wherein the deck surface is substantially even across the fore portion and the aft portion of the body; wherein the aft bottom surface and the planing surface are on uneven planes such that an aft cross-sectional thickness between the deck surface and the aft bottom surface is less than a fore cross-sectional thickness between the deck surface and the planing surface; and wherein the fore cross-sectional thickness is about three times as thick as the aft cross-sectional thickness.
13. A method of manufacture of a hydrofoil board, the method comprising: determining a volume of a body of the hydrofoil board, the body having a deck surface configured to support a rider, and a bottom surface opposite the deck surface; forming a fore portion of the body toward a front end of the hydrofoil board based on the volume, the fore portion having more than two thirds of the volume of the body, the fore portion forming a hull and having a planing surface upon which the hydrofoil board planes atop a surface of a body of water, the planing surface forming part of the bottom surface of the body; forming an aft portion of the body extending from the fore portion toward a rear end of the hydrofoil board based on the volume, the aft portion having an aft bottom surface forming part of the bottom surface of the body, the aft portion being configured to mount a hydrofoil assembly on or through the aft bottom surface; forming the deck surface substantially even across the fore portion and the aft portion of the body; forming the aft bottom surface and the planing surface on uneven planes such that an aft cross-sectional thickness between the deck surface and the aft bottom surface is less than a fore cross-sectional thickness between the deck surface and the planing surface; and forming a step transition between the fore portion and the aft portion, the step transition including a transition surface connecting the aft bottom surface to the planing surface, the transition surface forming part of the bottom surface; wherein the step transition bridges an offset distance between the aft bottom surface and the planing surface; and wherein the offset distance is in a range of 10 to 15 centimeters.
14. A method of manufacture of a hydrofoil board, the method comprising: determining a volume of a body of the hydrofoil board, the body having a deck surface configured to support a rider, and a bottom surface opposite the deck surface; forming a fore portion of the body toward a front end of the hydrofoil board based on the volume, the fore portion having more than two thirds of the volume of the body, the fore portion forming a hull and having a planing surface upon which the hydrofoil board planes atop a surface of a body of water, the planing surface forming part of the bottom surface of the body; forming an aft portion of the body extending from the fore portion toward a rear end of the hydrofoil board based on the volume, the aft portion having an aft bottom surface forming part of the bottom surface of the body, the aft portion being configured to mount a hydrofoil assembly on or through the aft bottom surface; forming the deck surface substantially even across the fore portion and the aft portion of the body; forming the aft bottom surface and the planing surface on uneven planes such that an aft cross-sectional thickness between the deck surface and the aft bottom surface is less than a fore cross-sectional thickness between the deck surface and the planing surface; and forming a step transition between the fore portion and the aft portion, the step transition including a transition surface connecting the aft bottom surface to the planing surface, the transition surface forming part of the bottom surface; wherein the bottom surface has a bottom surface area, the bottom surface area including a fore surface area of the planing surface, an aft surface area of the aft bottom surface, and a transition surface area of the transition surface, and wherein the fore surface area is about two thirds of the bottom surface area.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(19) It is noted that terms such as “fore” and “aft” used herein may refer to conventional use of such terms as applied to conveying spatial orientation in a marine environment or location on a vessel. The use of these terms with various components should therefore be easily understood by a person skilled in the art as related to orientation, direction, and/or disposition. Further, some directions may be specifically defined herein and/or shown in the figures.
(20) The hydrofoil board 100 may comprise one or more of a body 101, a hydrofoil assembly (not shown in
(21) In
(22) The body 101 may have an overall length, “L1”. The overall length L1 may be measured from the fore end 104 to the aft end 106. In some implementations, the fore end 104 may be curved to a point and/or may have other shapes. The overall length L1 may be measured from the point and/or a central part of a curve of the fore end 104. In some implementations, the aft end 106 may be truncated, may be curved, and/or may have other shapes found in surfboard designs. The overall length L1 may be measured from the point or a central part of the aft end 106.
(23) The overall length L1 may be a sum of a length “L2” of the fore portion 108 and a length “L3” of the aft portion 112. The length L2 may be measured from the fore end 104 to the step transition 116. The length L3 may be measured from the step transition 116 to the aft end 106. The step transition 116 may be flat, curved, or have other shapes. Measuring from the step transition 116 may be approximated from a central part of the step transition 116 and/or other part.
(24) In some implementations, the length L2 of the fore portion 108 may be more than one half and less than seven eighths of the overall length L1. In some implementations, the length L2 of the fore portion 108 may comprise approximately one half of the overall length L1. In some implementations, the length L2 of the fore portion 108 may be more than one half of the overall length L1. In some implementations, the length L2 of the fore portion 108 may comprise approximately two thirds of the overall length L1. In some implementations, the length L2 of the fore portion 108 may comprise approximately five eighths of the overall length L1. In some implementations, the length L2 of the fore portion 108 may comprise more than two thirds of the overall length L1. In some implementations, the length L2 of the fore portion 108 may comprise approximately four fifths of the overall length L1. In some implementations, the length L2 of the fore portion 108 may comprise more than four fifths of the overall length L1.
(25) The fore portion 108 may form a hull. The fore portion 108 forming the hull may provide the majority of the buoyancy for a rider atop the hydrofoil board 100. The body 101 may have a volume. In some implementations, the fore portion 108 may form between one half and seven eighths of the volume of the body 101. The body 101 may have a volume. In some implementations, the fore portion 108 may form five eighths of the volume of the body 101. In some implementations, the fore portion 108 may form more seven eighths of the volume of the body 101. In some implementations, the fore portion 108 may form about ninety percent of the volume of the body 101. In some implementations, the fore portion 108 may form approximately two thirds of the volume of the body 101. In some implementations, the fore portion 108 may form more than two thirds of the volume of the body 101. In some implementations, the fore portion 108 may form approximately fourth fifths of the volume of the body 101. In some implementations, the fore portion 108 may form more than fourth fifths of the volume of the body 101.
(26) As shown in
(27) The aft portion 112 may have an aft bottom surface 114. The aft bottom surface 114 may form part of the bottom surface of the body 101. The aft portion 112 may be configured to mount a hydrofoil assembly (not shown in
(28) The aft portion 112 may be configured such that it may extend from the fore portion 108. The aft portion 112 may extend from the fore portion 108 such that the aft portion 112 is an extension of the hull formed by the fore portion 108. In
(29) In some implementations, the aft bottom surface 114 and the planing surface 110 may be on uneven planes. In some implementations, “on uneven planes” may mean that bottom surface of the body 101 is formed with a break between the fore portion 108 and the aft portion 112 and/or that the aft bottom surface 114 and the planing surface 110 lie on different, offset, planes. In some implementations, the break between the fore portion 108 and the aft portion 112 may be the step transition 116.
(30) In some implementations, the fore portion 108 may have a fore cross-sectional thickness T1 between the deck surface 102 and the planing surface 110. The aft portion 112 may have an aft cross-sectional thickness T2 between the deck surface 102 and the aft bottom surface 114. In some implementations, the aft cross-sectional thickness T2 between the deck surface 102 and the aft bottom surface 114 may be less than the fore cross-sectional thickness T1 between the deck surface 102 and the planing surface 110. In some implementations, the thickness may be measured from centerline along a longitudinal axis of the body 101 and/or at other locations.
(31) In some implementations, the fore cross-sectional thickness T1 may be in a range of one and a half to five times as thick as the aft cross-sectional thickness T2. In some implementations, the fore cross-sectional thickness T1 may be about twice as thick as the aft cross-sectional thickness T2. In some implementations, the fore cross-sectional thickness T1 may be about three times as thick as the aft cross-sectional thickness T2. In some implementations, the fore cross-sectional thickness T1 may be more than three times as thick as the aft cross-sectional thickness T2. In some implementations, the fore cross-sectional thickness T1 is about one and a half times as thick as the aft cross-sectional thickness T2. In some implementations, a ratio of T1:T2 may be 1.5:1. In some implementations, a ratio of T1:T2 may be 2:1. In some implementations, a ratio of T1:T2 may be 3:1. In some implementations, a ratio of T1:T2 may be 4:1. In some implementations, a ratio of T1:T2 may be 5:1.
(32) In
(33) In
(34) The step transition 116 may bridge an offset distance, D, between the aft bottom surface 114 and the planing surface 110. In some implementations, the offset distance D may be in a range of two to twenty five centimeters. In some implementations, the offset distance D may be in a range of five to twenty centimeters. In some implementations, the offset distance D may be in a range of ten to fifteen centimeters. In some implementations, the offset distance D may be more than twenty five centimeters. In some implementations, the offset distance D may be less than two centimeters. In some implementations, the offset distance D may be about ten centimeters.
(35) The bottom surface of the body 101 may have a bottom surface area. The bottom surface area may be measured as a sum of one or more of a fore surface area of the planing surface 110, an aft surface area of the aft bottom surface 114, a transition surface area of the transition surface 118, and/or other surface areas. In some implementations, the fore surface area may comprise about one half and seven eighths of the bottom surface area of the body 101. In some implementations, the fore surface area may form more seven eighths of the bottom surface area of the body 101. In some implementations, the fore surface area may form about ninety percent of the bottom surface area of the body 101. In some implementations, the fore surface area may form approximately two thirds of the bottom surface area of the body 101. In some implementations, the fore surface area may form more than two thirds of the bottom surface area of the body 101. In some implementations, the fore surface area may form approximately fourth fifths of the bottom surface area of the body 101. In some implementations, the fore surface area may form more than fourth fifths of the bottom surface area of the body 101.
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(44) The fore body 101a may have one or more of a first deck surface 102a (e.g., a top surface), the planing surface 110 opposite the first deck surface 102a, and/or other surfaces and/or features. The fore body 101a may have a first fore end 104a and a first aft end 106a. The first fore end 104a may comprise a front end of the fore body 101a and may be what is generally referred to as the “nose”. The first aft end 106a may comprise a rear end of the fore body 101a and may comprise the step transition 106 and transition surface 118. In some implementations, the first deck surface 102a may be substantially even across the fore body 101a between the first fore end 104a and the first aft end 106a.
(45) The aft body 101b may have one or more of a second deck surface 102b (e.g., a top surface), the aft bottom surface 114 opposite the second deck surface 102b, and/or other surfaces and/or features. The aft body 101b may have a second fore end 104b and a second aft end 106b. The second fore end 104b may comprise a front end of the aft body 101b and may comprise a contact surface for attaching to the first aft end 106a of the fore body 101a. The second aft end 106b may comprise a rear end of the aft body 101b and may generally form the “tail” of the board 100. In some implementations, the second deck surface 102b may be substantially even across the aft body 101b between the second fore end 104b and the second aft end 106b.
(46) In some implementations, the fore body 101a and the aft body 101b may be configured to removably attach to one another. By way of non-limiting illustration, the second fore end 104b of the aft body 101b may attached to the first aft end 106a of the fore body 101a. In some implementations, one or both of the fore body 101a or the aft body 101b may include one or more fasteners (not shown), and/or other components. In some implementations, the one or more fasteners may include latches, locks, and/or other fasteners. In some implementations, other components (not shown) may include devices to align the two pieces and/or provide structural support at the point of attachment. By way of non-limiting illustration, one or more dowels, pegs, and/or other components may be formed on one or both of the second fore end 104b of the aft body 101b or the first aft end 106a of the fore body 101a. One or both of the second fore end 104b of the aft body 101b or the first aft end 106a of the fore body 101a may then include complementary passages configured to receive the one or more dowels, pegs, and/or other components as the two pieces come together. It is noted that the depiction and accompanying descriptions of
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(48) The removable attachment 1500 may be configured to offset the mounting component(s) for a hydrofoil assembly a distance from the aft bottom surface 114 and closer to (if not even with) the plane of the planning surface 110. The body 1501 of the removable attachment 1500 may comprise one or more mounting components 115b included on a bottom surface 1510. The removable attachment 1500 may attach to the aft portion 112 via the one or more mounting components 115 of the aft portion 112 using conventional hardware. However, in some implementations, attachment-specific fasteners and/or fastening mechanisms may be utilized (not shown).
(49) When attached, as shown in the bottom view of
(50) As shown in
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(52) In some implementations, method 1200 may be implemented using manual and/or automated manufacturing techniques. A manual manufacturing techniques may include one or more forming techniques used by skilled artisans in watercraft and/or surfboard manufacture. A forming technique may include one or more of cutting, sanding and/or otherwise shaping a core substrate, such as a polyurethane foam, polystyrene, expanded polystyrene (EPS), wood, and/or other materials. A forming technique may include coating a shaped core substrate with one or more of fiberglass, resin, epoxy, carbon fiber, and/or other materials. Other techniques known to skilled artisans in watercraft and/or surfboard manufacture are also within the scope of the present disclosure. An automated manufacturing technique may include machines and one or more processing devices. The one or more processing devices and/or machines may include one or more devices executing some or all of the operations of method 1200 in response to instructions stored electronically on an electronic storage medium. The one or more processing devices and/or machines may include one or more devices configured through hardware, firmware, and/or software to be specifically designed for execution of one or more of the operations of method 1200.
(53) An operation 1202 may determine a volume of a body of a hydrofoil board. In some implementations, the volume may be determined based on an expected and/or actual weight of a rider. The body may have a deck surface configured to support a rider, a bottom surface opposite the deck surface, and/or other components. The bottom surface may have more than one part.
(54) An operation 1204 may form a fore portion of the body toward a front end of the hydrofoil board based on the volume. The fore portion may comprise more than two thirds of the volume of the body. The fore portion may form a hull having a planing surface upon which the hydrofoil board planes atop a surface of a body of water. The planing surface may form part of the bottom surface of the body.
(55) An operation 1206 may form an aft portion of the body extending from the fore portion toward a rear end of the hydrofoil board based on the volume. The aft portion may have an aft bottom surface forming part of the bottom surface of the body. The aft portion may be configured to mount a hydrofoil assembly on or through the aft bottom surface.
(56) An operation 1208 may form the deck surface. The deck surface may be formed substantially even across the fore portion and the aft portion of the body.
(57) An operation 1210 may form the bottom surface. Forming the bottom surface may include forming the aft bottom surface and the planing surface on uneven planes such that an aft cross-sectional thickness between the deck surface and the aft bottom surface may be less than a fore cross-sectional thickness between the deck surface and the planing surface.
(58) Although the present technology has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred implementations, it is to be understood that such detail is solely for that purpose and that the technology is not limited to the disclosed implementations, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present technology contemplates that, to the extent possible, one or more features of any implementation can be combined with one or more features of any other implementation.