Abstract
A process for installing the payload onto a subsea structure has the steps of affixing an adapter spool on to the subsea structure, deploying a plurality of winches in spaced relation to the subsea structure, connecting an end of a plurality of slings received on the plurality of sheaves to a plurality of winches, connecting an opposite end of the plurality of slings to the payload, lowering the payload in a direction toward the subsea structure, actuating the plurality of winches so as to draw the payload downwardly into a position on the subsea structure, and locking the payload onto the subsea structure. The adapter spool has a collar with a plurality of sheaves extending outwardly therefrom. The payload can be a capping stack and the subsea structure can be a blowout preventer.
Claims
1. A process for installing a payload onto a subsea structure, the process comprising: affixing an adapter spool onto the subsea structure, the adapter spool having a bore and a plurality of sheaves thereon, each of the plurality of sheaves having a sling thereon; deploying a plurality of winches in spaced relation to the subsea structure; connecting an end of each of the plurality of slings to the plurality of winches; connecting an opposite end of the plurality of slings to the payload; lowering the payload in a direction toward the subsea structure; actuating the plurality of winches so as to draw the payload into a position on the subsea structure; and engaging the payload onto the subsea structure with a locking mechanism.
2. The process of claim 1, the adapter spool having a collar with the plurality of sheaves extending outwardly therefrom, the step of affixing comprising: locking the collar onto a mandrel of the subsea structure.
3. The process of claim 1, each of the plurality of slings having a hookup connector at one end thereof, the step of connecting an end of each of the plurality of slings comprising: connecting the hookup connector to a line extending from the winch.
4. The process of claim 1, the step of deploying comprising: deploying the plurality of winches from a vessel positioned over the subsea structure.
5. The process of claim 1, the step of deploying comprising: lowering the winches from a surface location; and positioning the winches on opposite sides of the subsea structure.
6. The process of claim 5, the sling being connected to the payload and to the adapter spool prior to the step of lowering the payload.
7. The process of claim 1, the subsea structure being a blowout preventer, the payload being a capping stack.
8. The process of claim 7, the blowout preventer being affixed to a blowing well, an upthrust of the blowing well being greater than a mass of the capping stack.
9. The process of claim 5, the step of positioning comprising: positioning the plurality of winches along a line perpendicular to a direction of approach by a vessel.
10. The process of claim 1, the step of actuating comprising: paying in the plurality of slings so as to drive the plurality of slings around the respective plurality of sheaves so as to move the payload downwardly toward the subsea structure.
11. The process of claim 1, further comprising: moving the payload toward the subsea structure with a remotely-operated vehicle.
12. The process of claim 1, the payload having a bore therein, the process further comprising: affixing a spider adapter around a low diverter spool flange of the payload, the spider adapter have arms extending outwardly therefrom, the plurality of slings being secured to the spider adapter.
13. The process of claim 1, further comprising: joining a line from each of said plurality of winches respectively to said plurality of slings.
14. The process of claim 1, further comprising: removing the adapter spool from the subsea structure.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) FIG. 1 is a perspective view showing the plume released from a blowout preventer associated with a subsea blowing well.
(2) FIG. 2 shows a perspective view of an initial step of the process of the present invention.
(3) FIG. 3 is a perspective view showing a subsequent step of the process of the present invention.
(4) FIG. 4 is a perspective view showing of further step in the process of the present invention.
(5) FIG. 5 is perspective view showing the adapter spool as positioned over the mandrel of a blowout preventer.
(6) FIG. 6 is perspective view showing a further step in the installation of the adapter spool sling setup in accordance with the present invention.
(7) FIG. 7 is a perspective view showing a still further step in the process of installing the adapter spool sling setup of the present invention.
(8) FIG. 8 is a still further view showing the installation of the adapter spool sling setup of the present invention.
(9) FIG. 9 of is a perspective view showing the drawing of the blowout preventer into proximity of the mandrel of the blowout preventer.
(10) FIG. 10 is a perspective view showing the step of the process of the present invention in which the payload is located directly over the top of the mandrel of the blowout preventer in the plume.
(11) FIG. 11 is a perspective view showing the drawing of the payload onto and in position onto the blowout preventer of the blowing well.
(12) FIG. 12 is the final step in the process of the present invention in which the payload is secured to the mandrel of the blowout preventer.
(13) FIG. 13 is a perspective view of a capping stack with spider adapters mounted to the capping stack above the connector.
(14) FIG. 14 is a perspective view of an adapter spool as position on the mandrel of a subsea structure.
(15) FIG. 15 is a perspective view of the subsea winch in accordance with the present invention.
(16) FIG. 16 shows an alternative embodiment for the installation of a payload onto a subsea structure.
DETAILED DESCRIPTION OF THE INVENTION
(17) Referring to FIG. 1, it can be seen that there is a wellhead 10 that is blowing. In particular, a blowout preventer 12 is affixed to the wellhead 10. The blowout preventer is open so that a plume 14 of hydrocarbons is released from the upper end of the blowout preventer 12. The plume 14 is released in such a manner so as to spread out in a conical manner. As such, the surface of the body of water in which the blowout preventer 12 is positioned will have a large amount of boiling hydrocarbons.
(18) In normal operations, it is important for workers to avoid any activities located within the danger zone of the plume at the surface of the body of water. As such, a need has developed whereby a payload can be installed onto the blowout preventer by personnel located away from the plume. For example, a series of barges can extend in a linear fashion into the plume and then a downline can extend from the end of the plurality of barges so as to allow for a installation of equipment onto the blowout preventer 12. However, under certain circumstances, the force of the hydrocarbon release in the plume 14 will prevent this vertical installation technique. In other words, the force of the upthrust of the plume 14 will prevent the payload from being placed directly in its desired location upon the blowout preventer. As such, the present invention provides a technique for the installation of a payload onto a subsea structure from a location away from the plume. The present invention also overcomes the forces of the released hydrocarbons upon the payload. The present invention also centralizes the payload relative to the mandrel of the subsea structure.
(19) FIG. 2 shows an initial step in the process of the present invention. In FIG. 2, a subsea winch 16 has been lowered onto the seabed 18. The subsea winch 16 will have a clump weight 20 at the bottom thereof. A cable 22 can be used to lower the winch 16 to the seabed 18. The winch 16 will have a line thereon which, as will be described hereinafter, can be extended so as to perform the operation required by the present invention. The winch 16 will be positioned on one side of the blowout preventer 12. The winch 16 will be approximately one hundred feet away from the wellhead 10.
(20) FIG. 3 shows the next step of the process of the present invention. In FIG. 3, it can be seen that there is a second winch 24 that has a clump weight 26 at the bottom thereof. The second winch 24 is lowered to the seabed 22 by a cable 28. Winch 24 is positioned on an opposite side of the blowout preventer 12 and also approximately one hundred feet from the wellhead 10. Winches 16 and 24 will be on a line that is perpendicular to the direction of approach of the barge at the surface of the body of water. The winches 16 and 24 can be lowered from the barge or can be lowered from other vessels positioned outside of the plume at the surface of the body of water. Winch 24 will also have a line that can be utilized in the process of installing the capping stack.
(21) FIG. 4 shows a further step of the process of the present invention in which an adapter spool 30 is lowered by a cable 32 toward the blowout preventer 12. An ROV 34 can be employed so as to suitably grasp the adapter spool 30 for the purposes of moving the adapter spool toward the blowout preventer 12. The ROV 34 can be controlled from a surface location by signals through a tether or umbilical 36. The adapter spool 30, as will be described hereinafter, is to be installed onto the mandrel of the blowout preventer 12. The adapter spool 30 has at least two sheaves in spaced relation around the outer diameter of the adapter spool 30. At least a pair of soft slings are pre-wired through the sheaves. The two soft slings have hook-up connectors at each end. Suitable oceangoing barges, as described hereinbefore, can be utilized so as to facilitate the installation of the adapter spool.
(22) FIG. 5 shows the adapter spool 30 of the present invention. The adapter spool 30 includes a collar 40 formed centrally thereof. A first sheave 42 is located on one side of the collar 40. Another sheave 44 is located on an opposite side of the collar 40. If necessary, additional sheaves can be utilized on the adapter spool 30. The collar 40 is adapted to be locked onto the mandrel 50 of the blowout preventer 12. The body of the adapter spool 30 has a bore 52 formed centrally thereof. Bore 52 is illustrated as being open so that the plume 14 can pass therethrough when the adapter spool 30 is secured to the mandrel 50 of the blowout preventer 12. As such, the bore 52 should be open during installation. The collar 40 can have an automatic locking feature so that the adapter spool 30 is secured to the mandrel 50 upon engagement therewith. Otherwise, the ROV can be used so as to properly manipulate and lock the collar 40 in its proper position. FIG. 5 further shows that the sheaves 42 and 44 have an axis of rotation that is transverse to the longitudinal axis of the collar 40.
(23) FIG. 6 shows a further step in the process of installation. In FIG. 6, it can be seen that the adapter spool 30 is moved by the ROV into the plume 14. In FIG. 4, the adapter spool 30 is positioned outside of the plume 14. In FIG. 6, the ROV 34 has moved the adapter spool 30 into the plume and into a position above the blowout preventer 12. Cable 32 (extending from the barge at the surface location) will support the adapter spool 30 in its proper position both within the plume 14 and over the blowout preventer 12. Since the bore 52 of the adapter spool 30 is open, hydrocarbons in the plume 14 will pass freely therethrough even when the adapter spool 30 is supported above the mandrel of the blowout preventer 12.
(24) FIG. 7 illustrates that the ROV 34 has manipulated the adapter spool 30 so as to clamp onto the mandrel 50 of the blowout preventer 12. The slings 60 and 62 are pre-wired through the sheaves of the adapter spool 30. Sling 60 has a hook-up connector 68 at an end thereof. Similarly, sling 62 will have a hook-up connector 70 at an end thereof.
(25) FIG. 8 shows that the line 72 extending from the first winch 16 has an end that is joined to the hook-up connector 68 of the sling 60. Similarly, the second winch 24 has line 74 connected to the hook-up connector 70 of sling 62. This connection can be made by the operation of the ROV 34. In this position, the line 74 is strongly secured to the sling 62 and the line 72 is secured to the sling 60.
(26) FIG. 9 illustrates that there is a payload 80, such as a capping stack, that is supported by a cable 82 extending from a surface location (such as the barge at the surface of the body of water). Sling 66 extends through the sheave 42 and connects to one side of the payload 80. The winch 16 can be operated so as to pay out the line 72 so as to accommodate the joining of the sling 66 the payload 80. Similarly, the sling 62 is connected to an opposite side of the payload 80. Sling 62 extends through the sheave 44. The line 74 is payed out from the winch 24. The ROV 34 can manipulate the payload 80 so as to be in a proper position over the mandrel of the blowout preventer 12.
(27) FIGS. 10 and 11 show that the winches 16 and 24 are actuated so as to pay in the respective lines 72 and 74. This will tension the slings 66 and 62 in the respective sheaves 42 and 44. As such, the payload 80 is forcefully drawn into a precise position over the mandrel of the blowout preventer 12. The payload 80, because of the tension produced by the winches 16 and 24, can be properly installed despite the upthrust forces of the plume 14. Because of the precise positioning of the sheaves 42 and 44 and the fastening of the collar of the adapter spool 30 onto the mandrel of the blowout preventer 12, the payload 80 can be accurately and precisely aligned with the mandrel of the blowout preventer 12. The tension created by the winches also centralized the payload and minimizes oscillations in the payload.
(28) FIG. 12 shows the final step in the affixing of the payload 80 onto the blowout preventer 12. In particular, the lines 72 and 74 have been pulled to their furthest extent so that the automatic locking mechanism of the payload 30 securely engages with the mandrel of the blowout preventer 12. The payload 80, such as the capping stack, is now in operation for diverting fluids from the blowing well or by closing the well in the manner described in the previous patents to the present Applicant.
(29) In this configuration, the installation allows personnel to operate outside of the plume and the danger zone of the plume. The winches can be operated remotely so that is not necessary for personnel to be within the plume of hydrocarbons released from the blowing well. All of the lowering of the various components of the process of the present invention can be carried from a barge located within the plume (and without personnel thereon). The arrangement of the adapter spool assures that the capping stack can be applied onto the blowout preventer despite the upthrust forces from the plume released from the blowing well. The adapter spool assures a precise alignment during installation. As such, the capping stack can be properly installed while avoiding danger to personnel located near the plume at the surface of the body of water.
(30) Referring to FIG. 13, there shown a capping stack 100 which serves as the payload to the process of the present invention. Capping stack 100 has a wellhead connector 102 at its bottom. So as to facilitate connection of the capping stack 100 to the slings, a spider adapter 104 is secured around the low diverter spool flange 106 of the capping stack 100. In particular, a spider adapter 104 is secured around the low diverter spool flange 106 of the capping stack 100 wellhead connector 102. Multiple spider adapters 110, 112 and 114 are bolted to the ring and extend outwardly therefrom. The arms 110, 112 and 114 have a U-shaped hooks 116, 118 and 120 at the ends thereof. These hooks 116, 118 and 120 serve to establish tie-in points for the stabilizer system. In an alternative embodiment of the present invention, the stabilizer and slings are installed prior to subsea deployment.
(31) FIG. 14 shows an alternative in embodiment of the adapter spool 124 as used on the subsea structure 126 of the present invention. In particular, it can be seen that there is a ring 128 that is secured around the mandrel 130 of the subsea structure 126. A plume 132 is being released from they bore and through the mandrel 130. Sheave assemblies 134, 136 and 138 extend outwardly from ring 128. In particular, the sheave assemblies 134, 136 and 138 are shown with the sheaves 140 at a bottom thereof. In other words, each of the slings will thread through a funnel 142 and over the sheaves 140. In this embodiment, the slings can be pre-installed prior to subsea deployment.
(32) FIG. 15 shows one of the winches 150 as used in the present invention. The winch 150 is a subsea hydraulic winch. In particular, winch 150 has a API 17H Class 5 or 6 rotary torque bucket and gearbox. There is a mechanical wave gear on the drum with a gear ratio of 13.75 to 1. A chain-driven lever wind assists in slang winding. The winch 150 has a seventeen ton tension capacity as a drawdown forced. Two five inch hydraulic cylinders serve to create the final tension and lock in of the payload to the subsea structure. The sling 150 has a swivel base 152 to adjust the drum 154 and sling 156 heading. There is a 0 to 90° fleet angle for the sling 156. The clump 158 is a 40 ton concrete-filled clump with a mudmat.
(33) FIG. 16 shows this alternative embodiment of the present invention. In particular, the system 200 has a subsea structure 202 and a payload 204. Slings 206, 208 and 210 are affixed to the spider adapters on the low diverter spool flange (as shown in FIG. 13) of the payload 204. The installation of the adapters onto the payload flange occurs on the surface location prior to subsea deployment. The adapter spool 212 (as shown in FIG. 14) receives the slings 206, 208 and 210 through the respective sheaves thereof. Winches 214, 216 and 218 are located at the seafloor 220. Winch 214 serves to pay in slung 206. Winch 216 serves to pay in sling 208. Winch 218 serves to pay in sling 210. As the various lines are being payed in, the payload 204 is being drawn to the mandrel of the subsea structure 202 (in the manner described herein previously). The slings 206, 208 and 210 are pre-loaded into the payload 204 and pre-loaded through the adapter the sheaves of the adapter spool 202 and to the winches 214, 216 and 218 prior to deployment.
(34) The foregoing disclosure and description of the invention is illustrative and explanatory thereof. Various changes in the details of the illustrated and the construction and described method can be made is the scope of the present claims without departing from the true spirit of the invention. The present invention should only be limited by the following claims and their legal equivalents.
