Insulator Stretcher
20210159678 · 2021-05-27
Inventors
Cpc classification
International classification
Abstract
An apparatus to permit both the individual loosening of an electric conductor on a conductor string while on the ground as well as a conveyance from the ground to the bucket of the conductor strings for ease of installation. The apparatus includes a telescoping pole which includes clamps to attach the pole to a top Y-shaped yoke and a bottom Y-shaped yoke. A first conductor string is attached to a first side of the top yoke and a first side of the bottom yoke and a second conductor string is attached to a second side of the top yoke and a second side of the bottom yoke. The first and second conductor strings are comprised of a plurality of electrical conductors. The pole has a top and bottom side. The pole has a hand powered jack attached thereto, which, when actuated, gives a small tolerance intermediate each conductor allowing them to be stretched.
Claims
1. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric lines comprising: an inner telescoping tube including an inner telescoping tube distal end and an inner telescoping tube proximal end, an outer telescoping tube including an outer telescoping tube distal end and an outer telescoping tube proximal end, said inner telescoping tube distal end has a distal end bracket attached thereto, said outer telescoping tube distal end has a biasing plate secured thereto, a bottle jack having a base-plate secured to said biasing plate said bottle jack including a manually actuated bearing pad which inter-fits on a proximal end bracket cylinder, and said proximal end bracket cylinder is centrally secured on said proximal end bracket, said distal end bracket secures a distal insulator yoke plate thereto, said proximal end bracket secures a proximal insulator yoke plate thereto, said distal insulator yoke plate is triangular, said proximal insulator yoke plate is triangular, said distal insulator yoke plate includes an aperture proximal each of the vertices of the triangular distal insulator yoke plate, said proximal insulator yoke plate includes an aperture proximal each of the vertices of the triangular proximal insulator yoke plate, said distal insulator yoke plate includes a pair of distal yoke plate string fasteners secured to apertures said distal insulator yoke plate includes a pair of proximal yoke plate string fasteners secured to apertures, a first string of insulator disks are attached intermediate said distal yoke plate string fastener and said proximal yoke plate string fastener, and a second string of insulator disks are attached intermediate said distal yoke plate string fastener and said proximal yoke plate string fastener.
2. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric lines as claimed in claim 1 wherein, said distal insulator yoke plate said apertures includes a distal hoist shackle aperture securing a distal hoist shackle, and said proximal yoke plate said apertures includes a proximal hoist shackle aperture securing a proximal hoist shackle, wherein said distal hoist shackle connects to a utility pole and said proximal hoist shackle connects to a conductor wire being installed.
3. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric lines as claimed in claim 2 wherein, said distal end bracket includes 2 pairs of apertures, and said distal insulator yoke plate further includes a pair of apertures, whereby a of pair mechanical fasteners secure said distal end bracket to the distal insulator yoke plate.
4. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric lines as claimed in claim 3 wherein, said proximal end bracket includes 2 pairs of apertures, and said distal insulator yoke plate further includes a pair of apertures, whereby a of pair mechanical fasteners secure the proximal end bracket to the distal insulator yoke plate.
5. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric lines as claimed in claim 4 wherein, a carbon plate is secured intermediate said base plate of said bottle jack and said biasing plate.
6. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric lines as claimed in claim 5 wherein, said biasing plate is welded to said outer telescoping tube proximal end.
7. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric lines as claimed in claim 6 wherein, said biasing plate is comprised of aluminum.
8. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric lines as claimed in claim 7 wherein, said bottle jack includes an actuation handle, a handle socket and a piston pump immediately adjacent said base-plate, whereby when said bottle jack is manually actuated by said actuation handle, said outer telescoping tube and said inner telescoping tube move said distal insulator yoke plate and said proximal yoke plate are moved apart, thus causing said first string of insulator disks and said second string of insulator disks to impart tension on the connector fittings between each of the insulator disks, then hoisting both strings to the electrical lines where they are installed, and by loosening said bottle jack release valve and reversing direction of the bottle jack, said outer telescoping tube and said inner telescoping tube are moved together, and said insulator stretcher can be lowered back to the ground and used again.
9. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric lines as claimed in claim 8 wherein said outer telescoping tube includes a distal end locking aperture.
10. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric lines as claimed in claim 9 wherein said outer telescoping tube includes a proximal end locking aperture.
11. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric as claimed in claim 10 wherein said outer telescoping tube includes a removable cap.
12. An insulator stretcher for the stretching of strain insulator strings during their installation on overhead electric as claimed in claim 10 wherein said outer telescoping tube includes a handle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0037] Embodiments of the claimed invention will be best understood by reference to the accompanying drawings, which are not necessarily to scale, and wherein like reference numbers indicate identical or functionally similar elements. For purposes of clarity, the spaces between the components are not to scale but enlarged to better illustrate the operation of the device. It will be readily understood that the components of the present invention, as generally described and illustrated in the figures herein, could be arranged and designed in a wide variety of different configurations. The claimed invention may be embodied in many different forms and should not be limited to the illustrated embodiments disclosed. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the claimed invention to those skilled in the art. Thus, the following more detailed description, as represented in the figures, is not intended to limit the scope of the invention as claimed, but is merely representative of presently preferred embodiments of the invention.
[0038]
[0039] Referring specifically to
[0040] The apparatus includes an outer telescoping tube 16. The outer telescoping tube 16 includes an outer telescoping tube distal end 20 and an outer telescoping tube proximal end 22. The outer telescoping tube 16 includes a proximal end 22 forward assembly as will be described further herein. The outer telescoping tube may preferably be a hollow cylindrical tube, however it could be of another geometrical configuration including but not limited to, a hollow rectangular tube or a hollow hexagonal tube. It is understood that other polygonal shapes are contemplated while remaining within the scope of the present disclosure or appended claims, as will be appreciated by those skilled in the art, along with other benefits and advantages of the present invention. As best seen in
[0041] The apparatus 10 further includes an inner telescoping tube 30. The inner telescoping tube 30 includes an inner telescoping tube distal end 32 and an inner telescoping tube proximal end 34. The inner telescoping tube 30 may preferably be a hollow cylindrical tube which is dimensioned such that it would be slidingly received within the outer telescoping tube 16. In embodiments in which the outer telescoping tube 16 is not cylindrical, then the inner telescoping tube 30 would be provided with the same geometrical configuration as the outer telescoping tube 16. In alternative embodiments the central main body member includes a proximal elongate mounting member 16P employed in combination with a distal elongate sliding member 30D for connection with locking members which are mechanical fasteners 40A, 40B, and 40C as shown in
[0042] As shown in
[0043] In a preferred embodiment, the inner and outer telescoping tubes are fabricated of aluminum. Other materials are available that would be suitable for alternative embodiments of the subject matter of the disclosure. Examples include, but are not limited to, any suitable durable material including non-conductive materials such as plastic, resin, thermoplastics, rubber materials, wood, polyvinyl chloride (PVC), polyethylene, high density polyethylene, cross-linked polyethylene, fiberglass, or carbon fiber; and metallic materials such as stainless steel, titanium, metal composites or alloy, any combinations thereof, or any other suitable materials that provide uniform strength, stress distribution throughout the structure and have material properties that would be suitable for alternative embodiments of the subject matter of the disclosure. These materials are readily available and those in the art are familiar with working with such materials. The selection of suitable materials based on known properties of conductivity, specific weight, durability, toughness and strength would be within the ability of a person skilled in the art. Those in the art will understand that any suitable material, now known or hereinafter developed, may be used in forming the portions of the apparatus described herein. Those of skill in the art will understand that a number of variations may be made in the disclosed embodiments, all without departing from the scope of the invention, which is defined solely by the appended claims.
[0044] The inner telescoping tube 30 includes a distal end 32 rearward assembly as will be described further herein. As best depicted in
[0045] A distal insulator yoke plate 82 is generally triangular and is secured in the distal end bracket 50 by mechanical fasteners 54a, 54b as seen best in
[0046] The distal insulator yoke plate 82 is a solid planar triangular element. The distal insulator yoke plate 82 includes a further three apertures 84c, 84d, 84e; each one located close to the interior angles of the triangularly shaped distal yoke plate 82. Each of the three apertures 84c, 84d, 84e will have a corresponding fastener 86a, 86b, 86c associated therewith. Fastener 86c secures a distal connector shackle 94. The other two fasteners 86a and 86b will secure a distal end of a pair of insulator strings 90, 90.
[0047] As shown in
[0048] A carbon plate 56 is placed intermediate the biasing plate 24 and the base plate 62 of the bottle jack 60. A pair of mechanical fasteners 58a, 58b are received in and will pass through a pair of off-set apertures 62a, 62b which would be made in the base plate 62 of the bottle jack 60, and further through aligned apertures 56a, 56b placed in the carbon plate 56, and then further through aligned apertures 24a, 24b located on the biasing plate 24. The bottom threaded elements of the mechanical fasteners 58a, 58b will be in the interior of the proximal end of the outer telescoping tube 16. A further embodiment contemplates that the proximal end 22 of the outer telescoping tube 16 may be threaded at distance D1 as shown in
[0049] As shown in
[0050] The proximal end bracket 42 has at least two mechanical elements which each perform a specific function. The first function is to receive the end portion of platform bearing pad 72 of the threaded, extendable portion of the shaft 70 within the hollow cylindrical element 44. This permits the force of the bottle jack to be distributed between the biasing plate 24 and the end portion or platform bearing pad 72 of the threaded, extendable portion of the shaft 70. By manually actuating the bottle jack 60, the threaded, extendable portion of the shaft 70 moves away from the body 64 and is positioned in the proximal end bracket 42 cylindrical element 44, as further discussed hereinafter with respect to operation of the apparatus 10.
[0051] The term “jack” is used in a functional sense indicating a lifting mechanism or a machine, usually portable, for lifting heavy weights by force acting from below. Other devices are available for alternative embodiments can include, but are not limited to, whiskey jacks, jackscrews, mechanical jacks employing a screw thread, hydraulic jacks, hydraulic presses, pneumatic jacks, mechanical screws, tensioning mechanisms, winches, come-alongs and “take-ups”.
[0052] The second function is to connect the proximal insulator yoke plate 76 to the channel side of the U-shape of the proximal end bracket 42. The proximal insulator yoke plate 76 is a solid planar triangular element with a plurality of apertures. Two of the apertures are dimensioned such that when the proximal insulator yoke plate 76 is placed in the channel located on the proximal end bracket 42 the mechanical fasteners pass through the first sidewall 42a, pass through the apertures located on the proximal insulator yoke plate 76, then through the second sidewall 42b where they are tightened down by proximal mating fasteners 48a, 48b.
[0053] The proximal end bracket 42 U-shape forms a channel, and this channel faces outward. The two parallel sidewalls each have proximal end bracket apertures 46a, 46b which receive mechanical fasteners therein. This channel holds the proximal insulator yoke plate 76 which is secured in the channel by the mechanical fasteners 48a, 48b.
[0054] The proximal insulator yoke plate 76 is generally triangular and is secured in the proximal end bracket by mechanical fasteners 48a, 48b as best seen in
[0055] The proximal insulator yoke plate 76 is a solid triangular element. The proximal insulator yoke plate 76 includes a further three apertures 78c, 78d, 78e; each one located close to the interior angles of the triangularly shaped proximal yoke plate 76. Each of the three apertures 78c, 78d, 78e will have a corresponding fastener 80a, 80b, 80c associated therewith. Fastener 80c secures a proximal connector shackle 92 in aperture 78c located in the proximal-most vertex of the yoke plate, that is, the vertex of the angle located opposite the hypotenuse of the proximal insulator yoke plate 76. The other two fasteners 80d and 80e will secure the proximal ends of the first string 90 and the second string 90 of insulator disks 88.
[0056] The distal yoke plate 82 and the proximal yoke plate 76 are both connected to a string 90 or strings 90, 90 of electrical insulator “bells” or disks 88 connected together in series to form the string 90 or strings 90, 90. Each individual electrical insulator disk 88 is connected to the adjacent electrical insulator disk 88 by a ball and socket arrangement or other conventional means (not shown).
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[0058] This is achieved by having the apparatus 10 in its most elongated or extended position where a locking fastener is placed through outer telescoping tube distal end locking aperture 26 into the inner telescoping tube proximal end first locking aperture 28. This is the position shown in
[0059] This configuration insulates high voltage transmission lines in which roughly 230 kilo volts of electricity are traveling where such high voltage lines are suspended from utility poles and towers of various heights. Alternatively, the apparatus 10 may be shortened by the inner telescoping tube 30 being linearly moved into the outer telescoping tube 16, and secured thereto by fastener 40a passing through aperture 26 which is also known as outer telescoping tube distal end locking aperture 26, into aperture 38 also known as second inner telescoping tube locking aperture 38. In this position, each string 90, 90 of insulators would be composed of eight electrical insulator disks 88 (not shown). Eight electrical insulator disks would be employed to insulate transmission lines in which roughly 115 kilovolts of electricity are traveling. A string of thirteen electrical insulator disks would be employed to insulate transmission lines in which roughly 230 kilovolts of electricity are traveling.
[0060] The apparatus functions as follows. The telescoping tubes 16, 30 are set at a preferred distance for a string of eight electrical insulator disks or for a string of 13 electrical insulator disks. In this example, we will set the telescoping tubes 16, 30 to receive a pair of insulator strings 90, 90 including a first string 90, and a second string 90, each composed of 13 insulator disks 88. In this example, locking pin 40A is set and secured with locking fastener gasket 40C and locking nut 40B in locking aperture 26 of outer telescoping tube 16 and locking aperture 28 of inner telescoping tube 30 and fastened therein for a 13-disk insulator string for installation of a 230 kV conductor. The locking pin 40A would be set in outer telescoping tube 16 locking aperture 28 and inner telescoping tube 30 locking aperture 28 for an eight-disk insulator string for installing a 115 kV conductor wire. The apparatus 10 is placed between a pair of assembled strings of insulators. The distal yoke plate 82 hypotenuse side is placed and received between the two parallel sidewalls 50a, 50b within of the U-shaped distal yoke plate bracket 50 interior channel side 42I. Each string 90 has a proximal end 90p and a distal end 90d. The first string distal end 90d will be attached by a fastener 86b to the distal insulator yoke plate 82. The first string proximal end 90p will be attached by a fastener 80b to the proximal insulator yoke plate 76. The second string distal end 90d will be attached by a fastener 86b to the distal insulator yoke plate 82. The second string proximal end 90p will be attached by a fastener 80b to the proximal insulator yoke plate 76. The bottle jack 60 bearing pad 72 is placed in co-axial alignment with bore of hollow cylindrical element 44 while a user actuates jack handle 74H within handle socket 74S such that piston pump 74P causes extension of lifting ram 68 thereby applying force to proximal bracket 76 sufficient to stretch insulator strings 90, 90 until the strings are under sufficient tension for the user to “weather the glass”, as is colloquially known in the art, that is, to align or position the disks 88 uniformly facing downwardly to thereby prevent water incursion into pockets, skirts or ridges located on the underside of the disks 88 in order to prevent freezing damage to the insulator disks 88. After weathering the glass, the jack piston is actuated again 74P via handle 74H to apply sufficient force to stretch the insulator string 90 or strings 90, 90 to the tension at which they are connected to the conductor wire and anchored to the crossarm. Collar ropes or lines are placed and wrapped around the insulator string as best depicted in
[0061] Removal of the insulator strings from the apparatus is accomplished after installation by removing fasteners 84d, 84e from distal yoke plate bracket 50 while the ropes 100, 100 are attached, the bottle jack handle is used to loosen or open the release valve to thereby release pressure from the jack and remove apparatus 10 from the strings 90, 90. The ropes 100, 100 are removed and may be secured around outer tube. The proximal end yoke plate bracket 42 is removed from the proximal yoke plate 76 and the apparatus 10 is lowered to the ground.
[0062] Although the present invention has been described in considerable detail with reference to certain preferred versions thereof, other versions are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the preferred or exemplary embodiments herein. A substantive encapsulation of the invention has been provided using specific terms and drawings. Such illustrations are for representative purposes only and are not intended to capture all iterations and variations of the invention.
[0063] It will be appreciated that the above description relates to a specific embodiment of the invention, provided by way of example only. A number of variations are possible, and would be obvious to those of ordinary skill in the art. Such obvious variations are within the scope of the invention as defined and claimed, whether or not expressly recited. Although specific arrangements are shown in the exemplary embodiment, any suitable structures, attachments or mechanisms can be employed to perform the function recited herein; neither the present disclosure nor the appended claims are limited to the specific arrangements or embodiments shown in the Drawings. It is intended that equivalents of the disclosed exemplary embodiments and methods shall fall within the scope of the present disclosure or appended claims. It is intended that the disclosed exemplary embodiments and methods, and equivalents thereof, may be modified while remaining within the scope of the present disclosure or appended claims.
[0064] The Abstract is provided as required as an aid to those searching for specific subject matter within the patent literature. However, the Abstract is not intended to imply that any elements, features, or limitations recited therein are necessarily encompassed by any particular claim. The scope of subject matter encompassed by each claim shall be determined by the recitation of only that claim.
[0065] The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention and method of use to the precise forms disclosed. Obviously many modifications and variations are possible in light of the above teaching. The embodiment was chosen and described in order to best explain the principles of the invention and its practical application, and to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is understood that various omissions, additions, or substitutions of equivalents are contemplated as circumstances may suggest or render expedient without departing from the scope of the disclosure, but is intended to cover the application or implementation without departing from the spirit or scope of the claims of the present invention. The terms “including” and “having” as used in the specification and claims shall have the same meaning as the term “comprising.”
[0066] The present invention may be embodied in other specific forms without departing from its structures, methods, or other essential characteristics as broadly described herein and claimed hereinafter. The described embodiments are to be considered in all respects only as illustrative, and not restrictive. The scope of the invention is, therefore, indicated by the appended claims, rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.