WATER FILTRATION SYSTEM
20210147252 · 2021-05-20
Inventors
Cpc classification
C02F1/002
CHEMISTRY; METALLURGY
B01D29/21
PERFORMING OPERATIONS; TRANSPORTING
B01D29/58
PERFORMING OPERATIONS; TRANSPORTING
B01D2239/0681
PERFORMING OPERATIONS; TRANSPORTING
C02F2201/008
CHEMISTRY; METALLURGY
C02F2201/003
CHEMISTRY; METALLURGY
B01D2239/0407
PERFORMING OPERATIONS; TRANSPORTING
B01D29/15
PERFORMING OPERATIONS; TRANSPORTING
C02F1/003
CHEMISTRY; METALLURGY
B01D2201/0415
PERFORMING OPERATIONS; TRANSPORTING
B01D2239/0442
PERFORMING OPERATIONS; TRANSPORTING
B01D29/86
PERFORMING OPERATIONS; TRANSPORTING
B01D2239/0672
PERFORMING OPERATIONS; TRANSPORTING
C02F1/283
CHEMISTRY; METALLURGY
International classification
Abstract
A filter assembly includes an inlet end, a sediment filter having a sediment filter surface facing the inlet end and cylindrical filters. The sediment filter surface is orthogonal to each cylindrical filter surface. A first channel and a second channel may fluidly connect the sediment filter to the more cylindrical filters. The first channel can have a central axis that is orthogonal to a central axis to the more than one cylindrical filter. A central axis of the second channel may be in a direction along the length of the more than one cylindrical filter.
Claims
1. A water filter system, comprising: a storage vessel having a fill port and a sediment drain and defining an internal volume with a fluid path between the fill port and the sediment drain; a filter housing comprising a cylindrical filter wall with an inlet end and an outlet end; a sediment filter disposed within the inlet end and having a sediment filter surface facing the inlet end, wherein a surface of the sediment filter is substantially parallel to the fluid path between the fill port and the sediment drain; more than one cylindrical filter proximate to the outlet end, the more than one cylindrical filter each having a cylindrical filter surface, wherein the sediment filter surface is orthogonal to each cylindrical filter surface; and a threaded cap that encloses the outlet end of the cylindrical filter wall and configured to receive the threaded collar on the storage vessel, the threaded cap having an exit port fluidly connected to a volume inside an innermost cylindrical filter surface; wherein at least a portion of the filter housing is positioned within the internal volume of the storage vessel.
2. The water filter system of claim 1, wherein the sediment filter comprises a generally circular disk.
4. The water filter system of claim 1, wherein the more than one cylindrical filter comprises more than one cylindrical filter in a concentric ring.
5. The water filter system of claim 1, wherein a first channel and a second channel fluidly connect the sediment filter to the more than one cylindrical filter and wherein the first channel has a first central axis that is orthogonal to a cylindrical filter central axis of the more than one cylindrical filter.
6. The water filter system of claim 5, wherein a second central axis of the second channel is parallel to the cylindrical filter central axis.
7. The water filter system of claim 1, wherein the more than one cylindrical filter further comprises an annular ring having a first circular wall and a second circular wall mounted between a first annulas wall and second annulas wall that define an internal volume; the annular ring is filled with activated carbon granules; and the first and second circular walls are permeable to water but retain the carbon granules.
8. The water filter system of claim 7, further comprising: a pair of dividing walls mounted between the first and second circular wall to divide the internal volume into a first, second and third channel; a bisecting wall attached between the first and second circular wall to change the direct of water flow from a first direction in the first channel to a second direction in the second channel; and more than one protrusion wall mounted in the second channel, wherein the protrusion wall partially obstructs the second channel thereby increasing turbulent water flow in the second channel.
9. The water filter system of claim 8, wherein the protrusion wall comprises a pair of curling walls configured to cause a z-shaped or s-shaped water flow within the second channel.
10. The water filter system of claim 9, wherein each protrusion wall is mounted to one or both of the first annulas wall and the second annulas wall.
11. The water filter system of claim 7, wherein the more than one cylindrical filter comprises a plurality of pleated media filters configured in a concentric ring inside the annular ring.
12. The water filter system of claim 11, further comprising an outlet tube in the center of the concentric ring, wherein the outlet tube comprises a wall that causes a water flow to change direction from a direction that is orthogonal to a central axis of the pleated media filters to a direction that is parallel to the central axis of the pleated media filters.
13. The filter system of claim 1, wherein the storage vessel comprises a substantially vertical wall with an opening, wherein the filter housing is received within the opening of the vertical wall.
14. The filter system of claim 1, further comprising the storage vessel having a substantially vertical wall and the sediment filter surface is substantially parallel to the vertical wall such that non-buoyant particles bypass the sediment filter.
15. A filter assembly for a fluid container, comprising: a filter housing having a cylindrical filter wall with an inlet end and an outlet end; a sediment filter disposed within the inlet end and having a sediment filtering surface facing the inlet end, wherein the sediment filter comprises a generally circular disk; at least one cylindrical filter comprising an annular ring filter defining an internal volume at least partially filled with adsorption particles and having a first annulas wall and a second annulas wall being impermeable to water, a first circular wall and a second circular wall mounted between the first annulas wall and second annulas wall that are permeable to water but retain the adsorption particles, a dividing wall mounted between the first and second circular wall to divide the internal volume into a first and second channel; a bisecting wall attached between the first and second circular wall to change the direct of water flow from a first direction in the first channel to a second direction in the second channel, and more than one protrusion wall mounted in the second channel, wherein the protrusion wall partially obstructs the second channel thereby increasing turbulent water flow in the second channel.
16. The filter assembly of claim 15, wherein each protrusion wall comprises a pair of walls configured to cause a z-shaped or s-shaped water flow within the second channel.
17. The filter assembly of claim 16, wherein each protrusion wall comprises a pair of mated curved surfaces.
18. The filter assembly of claim 15, wherein each protrusion wall is mounted to one or both of the first annulas wall and the second annulas wall.
19. The filter assembly of claim 15, further comprising: a channel to fluidly connect the sediment filter to the at least one cylindrical filter; an outlet tube in the center of the cylindrical filter, wherein the outlet tube comprises a wall that causes a water flow to change direction from a direction that is orthogonal to a central axis of the at least one cylindrical filter to a direction that is parallel to a central axis of the more than one cylindrical filter in the direction of the sediment filter and to reverse direction away from the sediment filter to reach an outlet at the end of the outlet tube; a threaded cap with the outlet, the threaded cap configured to receive a threaded collar on the fluid container; and the fluid container includes a fill port and a sediment drain and the fluid container includes an internal volume that defines a first fluid path from the fill port to the sediment drain and a second fluid path from the inlet end through the sediment filter that is generally orthogonal to the first fluid path and wherein the fluid container receives at least a portion of the filter housing.
20. The filter assembly of claim 19, wherein the sediment filter surface is orthogonal to each cylindrical filtering surface of the at least one cylindrical filter.
21. The filter assembly of claim 15, wherein the adsorption particles comprise activated carbon.
22. The filter assembly of claim 15, wherein the at least one cylindrical filter further comprises a plurality of corrugated media filters configured in a concentric ring inside the annular ring filter.
23. An annular ring filter, comprising: a first annulas wall and a second annulas wall being impermeable to water; a first circular wall and a second circular wall mounted between the first annulas wall and second annulas wall that are permeable to water; a dividing wall mounted between the first and second circular wall to divide an internal volume defined within the first and second annual wall and first and second circular wall into a first and second channel; a bisecting wall attached between the first and second circular wall to change a direct of water flow from a first direction in the first channel to a second direction in the second channel; and more than one protrusion wall mounted in the second channel, wherein the protrusion wall partially obstructs the second channel thereby increasing turbulent water flow in the second channel; wherein the internal volume is at least partially filled with adsorption particles.
24. The water filter of claim 23, wherein the adsorption particles comprise activated carbon granules.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0064] Referring to
[0065] Referring to
[0066] Referring to
[0067] Referring to
[0068] Referring to
[0069] Referring to
[0070] Referring to
[0071] The generally cylindrical wall 195 may have straight or parallel sides and a circular or oval cross-section in the shape or form of a cylinder. However, it may have other rectangular shafts or notches.
[0072] The sediment filter 190 is positioned in a vertical orientation with respect to the height of the vessel 115. Thus, heavy sediment bypasses the sediment filter 190 and falls directly to the sediment drain thereby extending the life of the sediment filter 190.
[0073] Referring to
[0074] Water flows through the carbon ring 190 from the outside to the inside in the direction of Arrow D. Water then flows through a dividing wall 218 into the concentric ring of corrugated filters 165.
[0075] The embodiment shown in
[0076] As shown in
[0077] Referring again to
[0078] Referring to
[0079] Referring to
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[0081] The range of pore sizes of the first surface material can be adjusted by adding or subtracting various layers of a filter media together, such as, for example, layers of a melt blown polypropylene (PP) web. The degree of fiber-entanglement, fiber diameter and density of the melt blown web can also be used to vary effective pore sizes of the PP. In another embodiment, spunbond fabric may be used in addition to or to replace the PP when, for example, additional strength is needed.
[0082] In the embodiment that is shown in
[0083] Referring to
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[0086] Referring to
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[0088] The segment layers have different compositions with decreasing pore sizes and sediment particle storage capacity. For example, in one embodiment segment layer AA includes a composition of 75% PET/25% PP, segment layer A includes a composition of 55% PET/45% PP, segment layer B includes a composition of 45% PET/55% PP, and segment layer C includes a composition of 25% PET/75% PP. Each segment layer AA, A, B and C may have a density of about 70 GSM.
[0089] Each of the segment layers AA, A, B and C can be composed of three or more layers of individual sandwich structures of PP layers on each side of PET fibers. The outer PP layers exhibit randomly distributed pore size structure across the surface of a sheet which also is a micro three-dimensional structure. This helps maintain flow rate and prevent pressure drop. The inner PET layer is composed of fibers which create a further three-dimensional structure to allow better dust loading capacity whilst maintaining randomly distributed pore sizes which again helps prevent pressure drop and premature clogging. The PET layer generally has a lower density and has much more porosity than the PP layer.
[0090] Multiple layers of the sandwich are stacked one on top of another to create a segment with more depth and hence more voids and more of a three-dimensional structure. These randomly distributed voids help to capture a range of particle sizes to prevent subsequent segment layers from clogging prematurely. Stacking of these layers helps create a more three-dimensional structure with multidirectional flow.
[0091] Segment layer AA is made from PET fibers sandwiched between layers of PP. This “sandwich” is more open than subsequent segment layers and exhibits a larger pore size structure in general than subsequent segment layers but has a smaller pore size than previous segment layers.
[0092] In one embodiment, segment layer AA can be composed of three or more individual sandwich structures. The outer layers of each sandwich are composed of melt blown polypropylene which exhibits randomly distributed pore size structure across the surface of a sheet which is which also a micro three-dimensional structure. This helps maintain flow rate and prevent pressure drop. The inner layer is composed of polyethylene terephthalate fibers which create a further three-dimensional structure to allow better dust loading capacity whilst maintaining randomly distributed pore sizes which again helps prevent pressure drop and premature clogging.
[0093] Multiple layers of the sandwich are stacked one on top of another to create a segment with more depth and hence more voids and more of a three-dimensional structure. These randomly distributed voids help to capture particle sizes to prevent subsequent segment layers from clogging prematurely. Stacking of these layers helps create a more three-dimensional structure with multidirectional flow.
[0094] Referring to
[0095] Referring to
[0096] Segment layer E can be composed of one or more layers of individual sandwich structures with a 6.25 mean micron pore size. The pseudoboehmite creates a further three-dimensional structure to allow better dust loading capacity whilst maintaining randomly distributed micro pore sizes which again helps prevent pressure drop and premature clogging. This helps maintain flow rate and prevent pressure drop with multidirectional flow. Powder activated carbon may also be incorporated in the inside of the sandwich for taste, odor contaminant reduction.
[0097] Referring to
[0098] Other filter media may be used instead of pseudoboehmite, such as, for example, very fine (small diameter), highly entangled and/or dense layers of PET fibers.
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[0102] The bottom of the filter 300 is sealed or pressure fitted against the bottom of the casing such that water flows through the filter as shown by Arrow B. The water flows into an open channel at the center of the filter 300 and flows out of the casing case through output line 330 in the direction shown by Arrow C.
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[0105] A first dividing wall 535 and a second dividing wall 540 is mounted between the first and second circular wall 515, 520 to divide the internal volume into first, second and third channels 545, 550, 555. A bisecting or termination wall 560 is attached between the first and second circular walls to the dividing walls to change the direct of water flow from a first direction in the first channel to a second direction in the second channel and to a third direction in a third channel.
[0106] Protrusion walls 565 are mounted in the second channel with the protrusion walls partially obstructing the second channel thereby increasing turbulent water flow in the second channel. The protrusion walls include mating pairs of curling walls configured to cause a z-shaped or s-shaped water flow within the second channel Each protrusion wall 565 is mounted to the dividing walls 535, 540. Alternatively, the protrusion walls 565 can be mounded to the annulas walls at a position in the second channel 555.
[0107] Water flows from the outside to the inside of the annular ring filter 510. The water enters the filter through the outer circular wall 515. The water flows in a first channel 550 until it reaches the end of the dividing wall 535 where it enters the second channel 555. The second channel 555 is filled with the protruding walls 565 that partially obstruct or change direction of water flow in the second channel 555. The resulting circuitous path results in more contact with the activated carbon granules.
[0108] The water flows through the second channel 555 until it reaches the end of second dividing wall 540. The water is then in contact with the permeable inside filter wall 520. As such, the water flows the permeable filter wall 520 to exits the annular filter ring 510 into the center of the ring. Some of the water also flows into the third channel 545 until it also exits through the permeable inside filter wall 520. The water may then enter other filters that are part of a concentric ring inside the annular ring filter 510.
[0109] The description above has been described with reference to particular embodiments, however, those skilled in the art will understand that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt to a particular situation, material, composition of matter, process, process step or steps, to the objective spirit and scope of the present disclosure. For example, the filter assembly may be incorporated into another type of water vessel, such as, a drum, barrel or a fixed water system. The filter assembly may also be used for other types of liquids. As another example, the sediment filter may have another shape, such as, a rectangle, globe or bag. All such modifications are intended to be within the scope of the claims provided below.