METHOD OF CREATING RECOMBINANT MICROORGANISM FOR MANUFACTURING FERMENTATION PRODUCT
20210163997 · 2021-06-03
Inventors
Cpc classification
C12N9/1205
CHEMISTRY; METALLURGY
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C12Y401/01039
CHEMISTRY; METALLURGY
International classification
Abstract
The present invention provides a method of creating a recombinant microorganism for manufacturing a fermentation product, comprising: providing a carbon fixing module; and providing a fermentation product producing module. Wherein the carbon fixing module comprises (a) providing the recombinant microorganism with knocking out an enzyme coding gene, and (b) providing a carbon dioxide to a ribulose-1,5-bisphosphate carboxylase/oxygenase and a phosphoribulokinase, and the fermentation product producing module comprises (c) a pyruvate only reacted with a pyruvate converting enzyme to produce the carbon dioxide. Furthermore, the present invention also provides a method of manufacturing the fermentation product, comprising utilizing aforementioned recombinant microorganism perform a fermentation process. The recombinant microorganism for manufacturing the fermentation product produced according to aforementioned method is also provided in the present invention.
Claims
1. A method of creating a recombinant microorganism for manufacturing a fermentation product, comprising: providing a carbon fixing module; and providing a fermentation product producing module, wherein the carbon fixing module comprises (a) providing the recombinant microorganism with knocking out an enzyme coding gene, and (b) providing a carbon dioxide to a ribulose-1,5-bisphosphate carboxylase/oxygenase and a phosphoribulokinase, wherein the fermentation product producing module comprises (c) a pyruvate only reacted with a pyruvate converting enzyme to produce the carbon dioxide.
2. The method of claim 1, wherein the enzyme coding gene comprises zwf.
3. The method of claim 1, wherein the step (c) further comprises knocking out frd, ldhA, and pflB from the recombinant microorganism.
4. The method of claim 1, wherein the pyruvate converting enzyme is a pyruvate decarboxylase.
5. The method of claim 1, wherein the recombinant microorganism is E. coli, Zymomonas mobilis, Cyanobacteria, Yeast, Bacillus or a combination thereof.
6. The method of claim 1, wherein the fermentation product is a chemical derived from a reduction-oxidation reaction.
7. The method of claim 6, wherein the chemical is an ethanol.
8. A method of manufacturing a fermentation product, comprising utilizing a recombinant microorganism according to claim 1 to perform a fermentation process.
9. The method of claim 8, wherein the fermentation product is a chemical derived from a reduction-oxidation reaction.
10. The method of claim 9, wherein the chemical is an ethanol.
11. A recombinant microorganism for manufacturing a fermentation product produced according to the method as defined in claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The detailed structure, operating principle and effects of the present invention will now be described in more details hereinafter with reference to the accompanying drawings that show various embodiments of the present invention as follows.
[0020]
[0021]
[0022]
[0023]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0024] Reference will now be made in detail to the exemplary embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Therefore, it is to be understood that the foregoing is illustrative of exemplary embodiments and is not to be construed as limited to the specific embodiments disclosed, and that modifications to the disclosed exemplary embodiments, as well as other exemplary embodiments, are intended to be included within the scope of the appended claims. These embodiments are provided so that this invention will be thorough and complete, and will fully convey the inventive concept to those skilled in the art.
[0025] For convenience, certain terms employed in the specification, examples and appended claims are collected here. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of the ordinary skill in the art to which this invention belongs.
[0026] Various embodiments will now be described more fully with reference to the accompanying drawings, in which illustrative embodiments are shown. The inventive concept, however, may be embodied in various different forms, and should not be construed as being limited only to the illustrated embodiments. Rather, these embodiments are provided as examples, to convey the inventive concept to one skilled in the art. Accordingly, known processes, components, and techniques are not described with respect to some of the embodiments.
[0027] The singular forms “a”, “and”, and “the” are used herein to include plural referents unless the context clearly dictates otherwise.
[0028] The biological materials used in the present invention need not be deposited according to 37 CFR 1.802 since those biological materials are known and available to the public, or can be made, or isolated without undue experimentation.
[0029] With the awareness of sustainable future across communities and generations, metabolic engineering has been applied to developing recombinant strains for diverse feedstock usages. For example, bioethanol now can be produced from fermenting not only sugars and starchy but also lignocellulose and organic wastes. These newly developed recombinant strains have demonstrated the harmony between nature and industrial society. In the present invention, a new generation of ethanol production way is pursued. By combining gene sets from three bacterial species, i.e., cyanobacteria, Zymomonas mobilis, Escherichia coli, Yeast, Bacillus or a combination thereof, a recombinant E. coli can now convert sugars and CO.sub.2 in an efficient way. Since the growth of the recombinant E. coli depends on both sugar and CO.sub.2, the produced ethanol is called mixotrophic ethanol. Lastly, the mixotrophic behavior is a universal platform that can be employed for other bio-based chemical productions. Theoretically, the fermentation products can be any electron receiving chemicals.
[0030] In the present invention, in order to achieve mixotrophic ethanol production, the E. coli strain FB295A was constructed (
[0031] The following descriptions are provided to elucidate a method of creating a recombinant microorganism for manufacturing a fermentation product and to aid it of skilled in the art in practicing this invention. These embodiments are merely exemplary embodiments and in no way to be considered to limit the scope of the invention in any manner.
Material and Method
Bacterial Strains and Plasmids
[0032] All the bacterial strains and plasmids used in the present invention, and the sources are listed in Table 1 as follows.
TABLE-US-00001 TABLE 1 List of bacterial strains and plasmids E. coli strains Descriptions Available MZLF E. coli BL21(DE3) Δzwf, Δldh, Yang et. al. Δfrd, impaired activities of oxidative pentose phosphate pathway, lactate production, succinate productions. FB MZLF ΔpflB, impaired The present activity of anaerobic conversion invention of pyruvate to acetyl-CoA FBL FB ΔpdhR::FRT-P.sub.pflB, Integration The present of P.sub.pflB promoter in the chromosome invention for the anaerobic expression of pyruvate dehydrogenase complex. FB295 FB harboring pLOI295, FB The present strain containing the heterologous invention ethanol producing pathway. FBL295 FBL harboring pLOI295, FB The present strain containing the heterologous invention ethanol producing pathway. FB295A FB harboring P.sub.BAD-his6-prkA-pACYC184, The present rbcLS-pET30a+, and pLOI295, FB strain containing invention the Rubisco- based pathway and the heterologous ethanol producing pathway. Plasmids P.sub.BAD-his6- Recombinant plasmid carries prkA Prof. Ichiro prkA- gene (derived from Synechococcus Matsumura pACYC184 PCC7942) for the overexpression of phosphoribulokinase (Prk) under the control of P.sub.BAD promoter rbcLS- Recombinant plasmid carries rbcLS Prof. Ichiro pET30a+ gene (derived from Synechococcus PCC6301) Matsumura for the overexpression of Rubisco under the control of P.sub.T7 promoter pLOI295 Recombinant plasmid carries pdc and American adh gene (derived from Zymomonas Type Culture mobilis) for the overexpression of pyruvate Collection decarboxylase and alcohol dehydrogenase (ATCC), II under the control of lac promoter USA pRED/ET araC, bla, oriR101, repA101(Ts), γ, β, Gene Bridges exo, RecA (red recombinase), temperature- GmbH, conditional replicon Germany pKD13 bla FRT-kan-FRT Prof. Yun-Peng Chao pCP20 FLP+, λc1857+, λpR Pepts, bla, catF Prof. Yun-Peng Chao pTOL01 Frt-kan-Frt region (1.3 kb) The present amplified from pKD13 was inserted into invention pCDFDuet-1 at NdeI and XhoI sites pTOL01P.sub.pflB pflB promoter region (0.30 kb) The present amplified from BL21(DE3) genome invention was inserted into pTOL01 at XhoI and SalI sites 1. MZLF is obtained from Yang et. al. (C.-H. Yang, E.-J. Liu, Y.-L. Chen, F.-Y. Ou-Yang and S.-Y. Li, Microbial cell factories, 2016, 15, 133-133.) 2. Plasmids rbcLS-pET30a+ and P.sub.BAD-his6-prkA-pACYC184 were obtained from Prof. Ichiro Matsumura of Department of Biochemistry at Emory University, USA. 3. Plasmids pKD13 and pCP20 were obtained from Prof. Yun-Peng Chao of Department of Chemical Engineering at Feng Chia University, Taiwan.
Cloning pTOL01P.sub.pflB
[0033] The FRT-KAN-FRT gene fragment is amplified from pKD13 (using the primers FRTNde-F (SEQ ID NO: 1) and FRTXho-R (SEQ ID NO: 2)) and cloned between the NdeI-XhoI sites of the vector pCDFDuet-1 to yield pTOL01.
[0034] E. coli DH5α strain was used as a cloning host. The primer pair of pflB promoter-f (SEQ ID NO: 3)/pflB promoter-r (SEQ ID NO: 4) (please refer to Table 2) was used for the amplification of the pflB promoter DNA fragment from the E. coli BL21(DE3) chromosome. By adding the sequence of Pf1B ribosomal binding site to the primer, the resulting PCR product (P.sub.pf1B) includes the transcriptional fusion of the Fnr box, pflBp6 promoter, and PflB ribosomal binding site. The P.sub.pflB DNA fragment was then cloned into aforementioned pTOL01. E. coli DH5α and E. coli BL21(DE3) were obtained from Prof. Yun-Peng Chao of Department of Chemical Engineering at Feng Chia University, Taiwan. The primer sequences are listed in Table 2. Those primers are available from the service of Protech Technology Enterprise (Taiwan).
TABLE-US-00002 SEQ ID Primer Sequence NO: FRTNde-F GCATGCCATATGTGTAGGCTGGAGCTGCTTC (1) FRTXho-R GACTCGCTCGAGGAATTAATTCCGGGGATCC (2) G pflB GGAGACTCGAGAACCATGCGAGTTACGGGCC (3) promoter-f TATAA pflB GGAGATTAATTAAGTAACACCTACCTTCTTG (4) promoter-r TGCCTGTGCCAGTGGTTGCTGTGA pflB-HP1 TGTCGAAGTACGCAGTAAATAAAAAATCCAC (5) TTAAGAAGGTAGGTGTTACGTGTAGGCTGGA GCTGCTT pflB-HP2 GTGGAGCCTTTATTGTACGCTTTTTACTGTA (6) CGATTTCAGTCAAATCTAAATTCCGGGGATC CGTCGAC Gko-pflB CTCCTTTCCTACGTAAAGTCTACATTTGTGC (7) promoter- ATAGTTACAACTTTGTGTAGGCTGGAGCTGC HP1 TTC Gko-pflB GCGAGTTTCGATCGGATCCACGTCATTTGGG (8) promoter- AAACGTTCTGACATGTAACACCTACCTTCTT HP2 GTG
Construction of E. coli FB and FBL
[0035] The cloning of E. coli FB followed previously described procedures. A gene fragment was amplified from the template pKD13 using a pflB-HP1 (SEQ ID NO: 5)/pflB-HP2 (SEQ ID NO: 6) primer pair (please refer to Table 2). This gene fragment has a FRT-kan-FRT gene sequence at the center with which a 45-bp sequence of upstream of pflB coding region is fused at the 5′ end and a 45-bp sequence of downstream of pflB coding region is fused at the 3′ end. The amplified DNA was separated by electrophoresis (2.5 KV, 25 μF, and 200Ω) into E coli MZLF carrying pRed/ET and this was followed by screening for kanamycin resistant colonies. After verification of the integration of the kanamycin resistance marker in FB::FRT-kan-FRT by PCR, the marker was removed using FLP recombinase and the plasmid pCP20 to construct strain FB.
[0036] E. coli FBL produced by a gene knock-in process was developed in the present invention. A similar method to that used for FB, pTOL01P.sub.pflB was used as the template for generating the linear fragment by PCR, the primer pair were Gko-pflBpromoter-HP1 (SEQ ID NO: 7)/Gko-pflBpromoter-HP2 (SEQ ID NO: 8) (please refer to Table 2). The amplified gene fragment had a FRT-kan-FRT-P.sub.plfB sequence at the center with which a 45-bp sequence of upstream of pdhR coding region is fused at the 5′ end and a 45-bp sequence of aceE coding region is fused at the 3′ end. This linear DNA fragment was separated by electrophoresis into E. coli FB carrying pRed/ET for construction FB::FRT-kan-FRT-P.sub.pflB. After verifying integration of the kanamycin resistance marker in FB::FRT-kan-FRT-P.sub.plfB by PCR, it was removed by using FLP recombinase and the plasmid pCP20 to construct strain FBL.
[0037] In addition, MZLF is obtained from Yang et. al. (C.-H. Yang, E.-J. Liu, Y.-L. Chen, F.-Y. Ou-Yang and S.-Y. Li, Microbial cell factories, 2016, 15, 133-133.). FB 295 was produced by FB harboring pLOI295, and FBL was produced by FBL harboring pLOI295. Furthermore, FB295A was produced by FB harboring P.sub.BAD-his6-prkA-pACYC184, rbcLS-pET30a+, and pLOI295. Those construction methods are conventional, and would not be repeated herein.
Culture Media and Growth Conditions
[0038] Bacterial pre-cultures were grown in 5 ml LB broth at 37° C. with shaking at 200 rpm. Pre-cultures were used to inoculate 25 ml of LB (Becton, Dickinson and Company, USA) as a complex medium or Morpholino-propanesulfonic (MOPS, VWR Corporate, USA) as a defined medium in a 250 ml serum vial, to fix origin cell density at 0.05. MOPS contains: 0.4 mM MOPS; 0.04 mM Tricine; 0.1 mM FeSO.sub.4.7H.sub.2O; 95 mM NH.sub.4Cl; 2.76 mM K.sub.2SO.sub.4; 0.005 mM CaCl.sub.2.2H.sub.2O; 5.25 mM MgCl.sub.2; 500 mM NaCl; 0.029 mM (NH.sub.4).sub.6Mo.sub.7O.sub.24.4H.sub.2O; 0.004 mM H.sub.3BO.sub.3; 0.0003 mM CoCl.sub.2; 0.0001 mM CuSO.sub.4; 0.0008 mM MnCl.sub.2; 0.0001 mM ZnSO.sub.4; 1.32 mM K.sub.2HPO.sub.4. To ensure strictly anaerobic conditions, the headspace in the serum vials was filled with N.sub.2 gas. Bacterial cells were cultured anaerobically at 37° C. with shaking at 200 rpm. Cell growth was monitored by measuring the optical density at 600 nm using a ThermoSpectonic GENESYSTM 10 Series spectrophotometer.
Stoichiometry of CO.SUB.2 .Conversion to Ethanol by the Rubisco-Based Engineered Pathway
[0039] Equation (a) shows the conventional stoichiometric reaction of the EMP pathway. Equation (b) represents a theoretical stoichiometric reaction describing the mixotrophic pyruvate production by carbon rearrangement and the rubisco-based engineered pathway (
Glucose+2 ADP +2 NAD.sup.+.fwdarw.2 pyruvate+2 ATP+2 NADH (a)
Glucose+1.2 CO.sub.2.fwdarw.2.4 pyruvate (b)
Glucose+2 ADP.fwdarw.2 ethanol+2CO.sub.2+2 ATP (c)
Glucose 30 2.4 NADH.fwdarw.2.4 ethanol+1.2 CO.sub.2+2.4 NAD (d)
Analysis of Metabolites
[0040] Characterization and quantification of glucose, formate, acetate, ethanol, lactate, succinate, and pyruvate were performed by using a Thermo Scientific™ Dionex™ Ultimate 3000 LC System. The separation of the mixture was achieved with HPLC column Aminex HPX-87H Column (300×7.8 mm, Bio-rad, USA) and measurement was done using refractive index (RI) or a UV detector. The mobile phase was 5 mM H.sub.2SO.sub.4. The temperature was maintained at 45° C. and the flow rate was 0.6 ml per minute. All samples were centrifuged for 5 minutes at 17,000×g to remove the cells and the supernatant was filtered using a 0.2 μm PVDF filter before the injection of a 10 μL sample by an autosampler.
[0041] The CO.sub.2 gas concentration in the headspace of the cultures was measured using a Sentry ST303 diffusive infrared-based CO.sub.2 analyzer. The method used for calculation of total CO.sub.2 was done by a method previously described as follows.The gaseous CO.sub.2 concentration in the headspace of the cultures was measured by a diffusive infrared-based CO.sub.2 analyzer (Sentry ST303). The total CO.sub.2 concentration was calculated based on the gaseous CO.sub.2 concentration and the detailed calculation has been described as follows. The total amount of evolved CO.sub.2 can be estimated by the following Equation:
CO.sub.2, total(mole)=CO.sub.2(1)+CO.sub.2(g)+HCO.sub.3.sup.− (e)
[0042] Where CO.sub.2, total (mole) is the total amount of evolved CO.sub.2, CO.sub.2 (e) is the total mole of CO.sub.2 dissolved in the fermentation broth, CO.sub.2 is the total mole of gaseous CO.sub.2 in the headspace of the sealed fermentor, and HCO3.sup.− is the total mole of bicarbonate ion in the fermentation broth. The total mole of gaseous CO.sub.2 can be calculated by the volume of the headspace of the sealed fermentor (0.225 L) and the partial pressure of gaseous CO.sub.2 measured by the diffusive infrared-based CO.sub.2 analyzer (Sentry ST303).
Results
[0043] An Intra-Cellular Redox Balance is Essential for Rescuing the Anaerobic Growth of E. coli FB in MOPS Minimal Medium
[0044] As shown in
[0045] When the Pdc-mediated pathway (pLOI295) was introduced to FB, the strain FB295 reached a OD.sub.600 of 0.497±0.005 (
Introduction of the Rubisco-Based Engineered Pathway Substantially Demonstrates Mixotrophic Ethanol Production in E. coli
[0046] The growth of FB295 can be further improved when a complex medium was used. It can be seen in
[0047] When the Rubisco-based engineered pathway (containing Prk and Rubisco, designated as A) was introduced to strain FB295, a significant increase in the apparent ethanol yield (2.32±0.16 mol/mol.sub.glucose) was observed in the resulting strain FB295A (p=0.043). On top of the apparent ethanol yield as a result of in situ CO.sub.2 recycling (eq. d), ethanol was essentially the only fermentation product. The homo-fermentative ethanol production in FB295A was accompanied with an OD.sub.600 of 4.03±0.08 (
Sub-Culture of FB295A Demonstrates the Robust and Fast Mixotrophic Ethanol Production
[0048] This embodiment to verify whether the high yield of ethanol production can be maintained during the subculture of FB295A with a dilution rate of ca 2.5%. In addition to the initial glucose concentration of 108 mM (ca 20 g/L), 69 mM of initial glucose concentration was also tested to mimic the common glucose concentration found in the hydrolysate of lignocellulose. It can be seen in
Discussion
[0049] The two insertional inactivations of ldhA and pflB in E. coli FB result in a redox imbalance and a failure in the anaerobic fermentation of glucose (
[0050] The strain FB295 can be grown in the MOPS minimal medium (
[0051] One potent characteristic of FB295A is that more than 100 mM of glucose had been consumed in LB medium within 60 hours while the bacteria were still in the exponential phase (
[0052] It should be noted that the strong activity of the Rubisco-based engineered pathway in FB295A indicates the expression of Rubisco in E. coli is not a rate-limiting step for in situ CO.sub.2 recycling. In fact, Rubisco is not only known for its low k.sub.cat but also known for being inhibited by its own substrate ribulose-1,5-bisphosphate (RuBP). The carboxylation power of Rubisco should be based on the carbamylation of Rubisco. The RuBP inhibition occurs when RuBP binds to Rubisco and forms a conformation to prevent the carbamylation. In the present invention, the introduction of the Pdc-mediated pathway potentially provides one advantage for in situ CO.sub.2 recycling, i.e., CO.sub.2 supply. The vigorous CO.sub.2 supply may overcome in vivo RuBP inhibition and strengthen the activity of the Rubisco-based engineered pathway. While enoyl-CoA carboxylases/reductases (Ecrs) was arguably the most competitive in terms of carboxylation capability, the present invention demonstrated the practical and potent role of Rubisco in the engineering perspective.
[0053] To sum up, a homo-fermentative ethanol production can be achieved by FB295A in 60 hours where the yield, concentration, and purity of the ethanol in the fermentation product, and CO.sub.2 emission/ethanol production were 2.3±0.2 mol/mol, 256±19 mM, 100%, and 0.13±0.02 mol.sub.CO.sub.
[0054] It will be understood that the above description of embodiments is given by way of example only and that various modifications may be made by those with ordinary skill in the art. The above specification, examples, and data provide a complete description of the present invention and use of exemplary embodiments of the invention. Although various embodiments of the invention have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those with ordinary skill in the art could make numerous alterations or modifications to the disclosed embodiments without departing from the spirit or scope of this invention.