Split Power Hydro-Mechanical Transmission with Power Circulation
20210164552 · 2021-06-03
Inventors
Cpc classification
F16H2037/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2702/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Split power hydro-mechanical transmission includes an input shaft and an output shaft, a torque converter and a planetary gear set, wherein the input shaft is connected to the turbine rotor and the ring gear or the sun gear, the pump rotor is connected to the sun gear or the ring gear, and the output shaft is connected to the planet carrier. This arrangement introduces strong positive feedback between the pump rotor and the turbine rotor, which results in large maximum torque ratio and large rate of growth of torque ratio, as well as large range of (naturally automatic) torque ratio variation.
Claims
1. A hydro-mechanical transmission with power circulation includes at least: a first body; an input shaft supported rotatably in said first body; an output shaft supported rotatably in said first body; a hydrodynamic torque converter having at least: a second body filled with a hydraulic fluid, a turbine rotor, a pump rotor, and a stator secured against rotation relative the body; and a planetary gear set having a sun gear, a ring gear, a first number of planet gears, and a planet gears carrier; wherein the input shaft is connected directly to the turbine rotor; wherein at any moment t the total torque T.sub.r1(t) on the transmission input shaft, the torque TS(t) supplied to the input shaft by the engine, and the torque T.sub.t(t) on the turbine rotor generated by the flow of the hydraulic fluid satisfy the following equation: T.sub.r1(t)=TS(t)+T.sub.t(t).
2. The hydro-mechanical transmission with power circulation according to claim 1, wherein the output shaft is connected to the planet carrier, the input shaft is connected directly to the turbine rotor and the ring gear, and the pump rotor is connected directly to the sun gear; wherein at any moment t the total torque T.sub.r1(t) on the transmission input shaft, and the torque TS(t) supplied to the input shaft by the engine satisfy the following equation:
3. The hydro-mechanical transmission with power circulation according to claim 1, wherein the output shaft is connected to the planet carrier, the input shaft is connected directly to the turbine rotor and the sun gear, and the pump rotor is connected directly to the ring gear; wherein at any moment t the total torque T.sub.r1(t) on the transmission input shaft, and the torque TS(t) supplied to the input shaft by the engine satisfy the following equation:
4. The hydro-mechanical transmission with power circulation according to claim 3, wherein the torque converter is a speed multiplication torque converter, in which the turbine rotor rotates faster than the pump rotor.
5. The hydro-mechanical transmission with power circulation according to claim 1, wherein the pump rotor is connected to the sun gear through a direction of rotation reversing gear.
6. The hydro-mechanical transmission with power circulation according to claim 1, wherein the pump rotor is connected to the ring gear through a direction of rotation reversing gear.
7. A hydro-mechanical transmission with power circulation includes at least: a first body; an input shaft supported rotatably in said first body; a first output shaft supported rotatably in said first body; a hydrodynamic torque converter having at least: a second body filled with a hydraulic fluid, a turbine rotor, a pump rotor, and a stator secured against rotation relative the second body; a planetary gear set having a sun gear, a ring gear, a first number of planet gears, and a planet gears carrier; and a speed reduction gear, having at least a first rotary member, a second rotary member, and a second output shaft; wherein the input shaft is connected to the first rotary member of the speed reduction gear, and the second output shaft of the speed reduction gear is connected directly to the second rotary member of the speed reduction gear and to the turbine rotor; wherein at any moment t the total torque T.sub.r1(t) on the second output shaft, the torque TS(t) supplied to the input shaft by the engine, and the torque T.sub.t(t) on the turbine rotor generated by the flow of the hydraulic fluid satisfy the following equation:
8. The hydro-mechanical transmission with power circulation according to claim 7, wherein the first output shaft is connected to the planet carrier, the second output shaft of the speed reduction gear is connected to the ring gear, and the pump rotor is connected directly to the sun gear.
9. The hydro-mechanical transmission with power circulation according to claim 7, wherein the first output shaft is connected to the planet carrier, the second output shaft of the speed reduction gear is connected to the sun gear, and the pump rotor is connected directly to the ring gear.
10. The hydro-mechanical transmission with power circulation according to claim 9, wherein the torque converter is a speed multiplication torque converter, in which the turbine rotor rotates faster than the pump rotor.
11. The hydro-mechanical transmission with power circulation according to claim 7, wherein the pump rotor is connected to the sun gear through a direction of rotation reversing gear.
12. The hydro-mechanical transmission with power circulation according to claim 7, wherein the pump rotor is connected to the ring gear through a direction of rotation reversing gear.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020] Like symbols denote like transmission elements throughout all the drawings, where:
[0021] Numeral 10 refers generally to the transmission of the instant invention;
[0022] numeral 11 refers generally to the torque converter;
[0023] letter “T” refers generally to the torque converter turbine;
[0024] letter “P” refers generally to the torque converter pump or impeller;
[0025] letter “S” refers generally to the torque converter stator;
[0026] numeral 12 refers generally to the planetary gear set;
[0027] letter “C” refers to the planetary gear set's planet carrier;
[0028] symbol “SG” refers to the planetary gear set's sun gear;
[0029] symbol “RG” refers to the planetary gear set's ring gear;
[0030] symbol “ISh” refers to the transmission input shaft;
[0031] symbol “OSh” refers to the transmission output shaft;
[0032] numeral 13 refers generally to auxiliary direction of rotation reversing gear;
[0033] numeral 14 refers generally to the transmission input reduction gear;
[0034] symbol “OSh1” refers to the output shaft of the transmission input reduction gear.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
First Embodiment (FIGS. 2-6)
[0035] Transmission according to the present invention 10 includes a typical torque converter 11 (with turbine and impeller rotors rotating in mutually opposite directions), and a typical planetary gear set 12. The transmission input shaft ISh is connected directly to the torque converter 11 turbine rotor T and the planetary gear set's ring gear RG, the transmission output shaft OSh is connected with the planetary gear set's 12 planet carrier C, and the torque converter impeller rotor P is connected directly with the planetary gear set's sun gear. The torque converter of the transmission, according to the presented invention, must be large enough to absorb relatively large circulating power, and to allow to generate large output torque. To be more precise, the torque converter 11 of the transmission according to the instant invention destined for mating with a prime mover having maximum power PP and maximum output torque PT has nominal maximum input power lPP being a multiple of the maximum prime mover's power PP by a factor of l (where typically l ∈ [3,9]), and nominal maximum input torque kPT being a multiple of the maximum prime mover's output torque PP by a factor of k (where typically k ∈ [3,7]). Typically, the base transmission ratio of the planetary gear set 12 (understood as the ratio of the number of teeth on the sun gear over the number of teeth on the ring gear, and denoted by b.sub.t) is chosen so that the value i.sub.t(b.sub.t) of the torque ratio of the torque converter 11 corresponding to the speed ratio i.sub.s=b.sub.t equals (depending on the application of the transmission) 40-80% of the maximum torque ratio (on stall) of the torque converter.
[0036] It is to be stressed that connecting the torque converter's turbine rotor to the transmission's input shaft does not make it an impeller rotor: The rotor still extracts energy from a fluid flow (directed inwardly, like in radial turbine rotor of any torque converter), and converts it into energy of the rotor, thus adding the power and torque generated by the fluid flow to the power and torque delivered by a prime mover; moreover, this rotor distinguishes from an impeller rotor by hydrofoil profile, and specific placement of the hydrofoil profile relative the hydrofoil profile of the torque converter's stator (rounded (leading) edges of blades of the turbine rotor are placed at external (largest) circumference of the rotor, while sharp (trailing) edges of blades are placed in proximity to the rotor's axis of rotation; in contrast, rounded (leading) edges of blades of radial impeller rotor are always placed in proximity to the rotor's axis of rotation, while sharp (trailing) edges of blades are placed at external (largest) circumference of the impeller rotor).
[0037] Now a discussion of the operation (at equilibrium states) of the transmission follows.
[0038] Let PS(t) be the output power of the prime mover at the moment t, P, (t)—the circulating power at the moment t, P.sub.o(t)—the power on the transmission output shaft, TS(t)—torque delivered by the prime mover at the moment t, T.sub.t(t)—torque on the turbine rotor at the moment t, T.sub.r1(t)=TS(t)+T.sub.t(t)—the resultant torque on the transmission input shaft at the moment t, T.sub.p(t)—torque on the impeller rotor at the moment t, T.sub.s(t)—torque on the planetary gear set sun gear at the moment t (thus T.sub.s(t)=T.sub.p(t)), T.sub.r2 (t)—the resultant torque on the transmission output shaft at the moment t (note that the resultant torque on the transmission output shaft is the sum of the torque on the planetary gear set's 12 ring gear, and the torque on the sun gear, i.e. T.sub.r2(t)=T.sub.r1(t)+T.sub.p(t)), n.sub.1(t)—rotation speed of the output shaft of the prime mover at the moment t (equal to the rotation speed of the transmission input shaft and the turbine rotor), n.sub.2(t)—rotation speed of the transmission output shaft at the moment t (equal to the rotation speed of the planetary gear set's 12 planet carrier C), n.sub.3(g)—rotation speed of the torque converter impeller at the moment t (equal to the rotation speed of the planetary gear set's 12 sun gear SG),
is the torque converter speed ratio, i.sub.t(t) is the torque converter torque ratio, η(i.sub.s) denotes the torque converter efficiency,
is the transmission speed ratio, i′.sub.t(t) is the transmission torque ratio, η′(i′.sub.s) denotes the overall transmission efficiency. During operation of the gear the following equations hold at equilibrium states: [0039] (1) T.sub.r1(t)=TS(t)+T.sub.t(t) (the principal equation characterizing transmission according to the present invention: the resultant torque on the transmission input shaft is the sum of the torque on the prime mover shaft and the torque on the turbine rotor) [0040] (2) T.sub.s(t)=T.sub.p(t) [0041] (3) T.sub.r2(t)=T.sub.r1(t)+T.sub.p(t) (the resultant torque on the planet carrier and the output shaft equals the sum of the torques on the ring and sun gears)
[0042] Equations 1-5 immediately yield:
[0043] Since typically the product i.sub.t(b.sub.t)b.sub.t=η(b.sub.t) assumes values close to 0.85-0.9 for the value of b.sub.t close to 0.6, the maximum value T.sub.r2max of the output torque at stall is even 10-16 times the maximum output torque of the prime mover. The lower limit of the range of variation of the transmission ratio is defined by the following conditions: T.sub.p=b.sub.tT.sub.r1=b.sub.t(T.sub.t+TS), T.sub.t=T.sub.p, i.sub.s≅0.9; therefore, for b.sub.t=0.6, T.sub.r2≅3.48 TS, and the range of variation of the torque ratio equals [3.48; 12] to [3.48; 16]. Also the rate of growth of the output torque
(=10-16 times the rate of growth of the prime mover output torque) is large, and expected to be 3-5 times the rate of growth of the output torque specific for known transmissions.
[0044] Since the rotation speed of the turbine rotor equals the rotation speed of the prime mover shaft, this transmission operates at relatively large rotational speeds of the torque converter rotors.
[0045]
[0046]
[0047]
Second Embodiment (FIGS. 7-11)
[0048] The second preferred embodiment of the invention, shown schematically in
[0049] The following equations hold during operation of the transmission at equilibrium states:
[0050] Equations 15-23 immediately yield:
[0051] Hypothetical speed multiplication torque converter characteristics shown in
[0052] Conjecture/Hypothesis. The efficiency η.sub.m(i.sub.s), resp. the torque ratio i.sub.tm(i.sub.s), of the speed-multiplying torque converter (i.sub.s≥1), corresponding to the speed ratio i.sub.s, equals
resp.
(for i.sub.s ∈ [a, b] for certain values of a and b), where
is the efficiency of the conventional torque converter for the speed ratio
(where the speed ratio is understood as the ratio of the rotational speed of turbine to the rotational speed of pump); thus the efficiency of the hypothetical speed-multiplication torque converter at the speed ratio i.sub.s≥1, understood as the ratio of the rotational speed of the faster rotor (turbine) to the rotational speed of the slower rotor (pump), is assumed to be equal to the efficiency of the conventional torque converter at the same speed ratio i.sub.s≥1 understood as the ratio of the rotational speed of the faster rotor (pump) to the rotational speed of the slower rotor (turbine).
[0053] Basing on these speed multiplication torque converter characteristics the transmission characteristics for basis transmission ratio of the planetary gear set b.sub.t=0.95 were plotted, as shown in
[0054] Thus
and the overall transmission efficiency varies from 0 at stall to 0.97 for i′.sub.s=0.47. The most outstanding, and extremely valuable, feature of this (hypothetical) transmission is its exceptionally large range of variation of torque ratio (defined by
which eliminates, in most applications, the need for multi-stage mechanical gears. Another outstanding feature of this transmission is its good efficiency, which is greater than 0.8 for speed ratio i′.sub.s ∈ (0.17, 0.47), i.e. for speed ratios covering 64% of the whole range of the speed ratio variation. Since the efficiency η of the torque converter varies within the limits 0.87-0.1 as the transmission speed ratio i′.sub.s varies within the limits 0.17-0.47 (which was computed using equations Eq. (28) and Eq. (34)), this points out to large share of the power being transferred by the mechanical branch of the transmission for i′.sub.s ∈ (0.17, 0.47). Very rapid growth of torque ratio for speed ratio i′.sub.s.fwdarw.0, and exceptionally large torque ratio at stall can also be seen in
[0055]
[0056]