Multi-column separation apparatus and method
11022586 · 2021-06-01
Assignee
Inventors
Cpc classification
B01L2200/082
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0829
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/027
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/16
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502753
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502738
PERFORMING OPERATIONS; TRANSPORTING
B01D15/22
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/04
PERFORMING OPERATIONS; TRANSPORTING
G01N30/462
PHYSICS
B01L2400/0481
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502715
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention provides an apparatus and system for the separation and optional analysis of the components of a sample of material, the apparatus and system comprising a cartridge comprising: at least one sample inlet port, at least one resin inlet port and a multiplicity of reagent and purge fluid input ports which are fluidically connected via a multiplicity of control valves to a multiplicity of chromatographic columns which are fluidically connected together in series; and a multiplicity of outlet ports wherein each outlet port additionally comprises an outlet valve which is adapted to control the flow of fluid through said outlet ports; wherein each of said multiplicity of chromatographic columns is aligned with one of said multiplicity of outlet ports so as to allow for fluid flow from said column through said outlet port. The system optionally additionally facilitates the analysis of the components. The invention additionally provides a method for the separation of the components of a sample of material which comprises the use of the apparatus and system of the invention. The apparatus, system and method of the invention are advantageously applied to the separation and analysis of radioactive materials.
Claims
1. An apparatus for the separation of the components of a sample of material, said apparatus comprising a cartridge comprising: at least one sample inlet port, at least one resin inlet port and a multiplicity of reagent and purge fluid input ports which are fluidically connected via a multiplicity of control valves to a multiplicity of chromatographic columns which are fluidically connected together in series; and a multiplicity of outlet ports wherein each outlet port additionally comprises an outlet valve which is adapted to control the flow of fluid through said outlet ports; wherein each of said multiplicity of chromatographic columns is aligned with one of said multiplicity of outlet ports so as to allow for at least a portion of the fluid flow to exit the system from said column through said outlet port, wherein said multiplicity of chromatographic columns are fixed in position relative to the outlet ports, and wherein each of the chromatographic columns comprise a different chromatographically active resin than the other chromatographic columns; and wherein the axis of each of said multiplicity of chromatographic columns and the multiplicity of control valvues is approximately in the same plane forming the first layer.
2. An apparatus as claimed in claim 1 wherein said outlet valves are located at the upstream end of said outlet ports.
3. An apparatus as claimed in claim 1 wherein said apparatus comprising a cartridge comprises a multiplicity of different layers.
4. An apparatus as claimed in claim 3 wherein said apparatus comprises at least a first layer and a second layer.
5. An apparatus as claimed in claim 1 wherein said apparatus comprises a cartridge comprising: (a) a first layer comprising: (i) a sample inlet port, at least one resin inlet port and a multiplicity of reagent and purge fluid input ports which are fluidically connected via a multiplicity of control valves to (ii) a multiplicity of chromatographic columns which are fluidically connected together in series; and (b) a second layer comprising a multiplicity of outlet ports wherein each outlet port additionally comprises or co-operates with an outlet valve which is adapted to control the flow of fluid through said outlet ports, wherein each of said multiplicity of chromatographic columns is aligned with one of said multiplicity of outlet ports so as to allow for fluid flow from said column through said outlet port.
6. An apparatus as claimed in claim 1 wherein the chromatographically active resins are applied to the separation of radioactive isotopes.
7. An apparatus as claimed in claim 6 wherein the chromatographically active resins are selected from ion exchange resins, resins comprising dipentyl pentylphosphonate loaded on an inert support, resins comprising octylphenyl-N,N-di-isobutyl carbamoylphosphine oxide/tri-n-butyl phosphate loaded on an inert support and resins comprising 4,4′-(5′)-di-t-butylcyclohexano 18-crown-6 (crown ether)/1-octanol loaded on an inert support.
8. An apparatus as claimed in claim 7 wherein said ion exchange resins comprise anion exchange resins.
9. An apparatus as claimed in claim 1 wherein said chromatographic column includes means to prevent the escape of said resin materials from said columns, wherein said means comprises plugs of inert materials and said plugs of inert materials comprise frits.
10. An apparatus as claimed in claim 1 wherein said chromatographic columns are connected together in series by a multiplicity of control valves and the flow of fluid through the columns is controlled by said control valves.
11. An apparatus as claimed in claim 1 wherein the control valves are adapted to interconnect the chromatographic columns to allow the sample to flow through the columns and to decouple the columns such that columns may be individually processed using various reagents.
12. An apparatus as claimed in claim 1 wherein control valves are adapted to couple the inlet ports via fluidic channels to the chromatographic columns and to interconnect the chromatographic columns.
13. An apparatus as claimed in claim 1 wherein said control valves comprise membrane valves.
14. An apparatus as claimed in claim 1 wherein said outlet valves adapted to control the flow of fluid through said outlet ports comprise membrane chambers containing membranes.
15. An apparatus as claimed in claim 14 which comprises actuators which co-operate with membranes in the outlet ports so as to allow the flow of fluid through the outlet ports.
16. An apparatus as claimed in claim 1 which comprises from 2 to 40 chromatographic columns.
17. An apparatus as claimed in claim 1 which comprises 2, 3 or 4 chromatographic columns.
18. A system for the separation of the components of a sample of material, said system comprising: (a) a cartridge as claimed in claim 1; (b) a plurality of reagent containers; (c) a plurality of collection reservoirs; (d) means for the mixing of reagents and controlled transfer of reagents from reagent containers to the cartridge; and (e) means for controlling the collection of samples from the cartridge.
19. A system as claimed in claim 18 wherein said means for the mixing of reagents and controlled transfer of reagents from reagent containers to the cartridge comprises valves controlled by software.
20. A system as claimed in claim 18 wherein said means for controlling the collection of samples from the cartridge comprise valves controlled by means of software.
21. A system as claimed in claim 18 which is applied to the separation and analysis of samples of radioactive materials.
22. A system as claimed in claim 21 wherein said chromatographic columns contain at least one chromatographically active resin selected from ion exchange resins, resins comprising dipentyl pentylphosphonate loaded on an inert support, resins comprising octylphenyl-N,N-di-isobutyl carbamoylphosphine oxide/tri-n-butyl phosphate loaded on an inert support and resins comprising 4,4′-(5′)-di-t-butylcyclohexano 18-crown-6 (crown ether)/1-octanol loaded on an inert support.
23. A method for the separation of the components of a sample of material, said method comprising the steps of: (a) inserting said sample in an apparatus as claimed in claim 1 via an inlet port; (b) processing the sample through said apparatus; and (c) collecting fluids from outlet ports of said apparatus.
24. A method as claimed in claim 23 which comprises the separation, or separation and analysis, of samples of radioactive materials.
25. A method as claimed in claim 23 wherein said processing comprises effecting the chromatographic separation of the sample components using reagents selected from inorganic acids, organic acids, inorganic salts and deionised water.
26. A method as claimed in claim 25 wherein said inorganic acids are selected from nitric acid and hydrochloric acid and/or said organic acid is oxalic acid and/or said inorganic salt is ammonium iodide.
27. A method as claimed in claim 24 which comprises the separation of radioactive samples to provide output streams which separately comprise components comprising thorium, plutonium, neptunium, technetium, uranium, americium/curium and strontium.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention are further described hereinafter with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(20) The present invention provides an apparatus for the separation of the components of a sample of material, said apparatus comprising a cartridge comprising: at least one sample inlet port, at least one resin inlet port and a multiplicity of reagent and purge fluid input ports which are fluidically connected via a multiplicity of control valves to a multiplicity of chromatographic columns which are fluidically connected together in series; and a multiplicity of outlet ports wherein each outlet port additionally comprises an outlet valve which is adapted to control the flow of fluid through said outlet ports; wherein each of said multiplicity of chromatographic columns is aligned with one of said multiplicity of outlet ports so as to allow for fluid flow from said column through said outlet port.
(21) In embodiments of the invention, said apparatus comprising a cartridge comprises a multiplicity of different layers, and typically comprises at least a first layer and a second layer.
(22) Certain embodiments of the invention envisage an apparatus comprising a cartridge which comprises: (a) a first layer comprising: (i) a sample inlet port, a resin inlet port and a multiplicity of reagent and purge fluid input ports which are fluidically connected via a multiplicity of control valves to (ii) a multiplicity of chromatographic columns which are fluidically connected together in series; and (b) a second layer comprising a multiplicity of outlet ports wherein each outlet port additionally comprises an outlet valve which is adapted to control the flow of fluid through said outlet ports,
wherein each of said multiplicity of chromatographic columns is aligned with one of said multiplicity of outlet ports so as to allow for fluid flow from said column through said outlet port.
(23) In certain embodiments of the invention, said first layer comprises an upper layer and said second layer comprises a lower layer.
(24) The invention also provides a system for the separation of the components of a sample of material, said system comprising: (a) a cartridge as hereinbefore defined; (b) a plurality of reagent containers; (c) a plurality of collection reservoirs; (d) means for the mixing of reagents and controlled transfer of reagents from reagent containers to the cartridge; and (e) means for controlling the collection of samples from the cartridge.
(25) Optionally, said apparatus additionally facilitates the analysis of said components and the cartridge is adapted for use in association with analytical systems and various control and experimentation software. Suitable analytical systems include analytical instruments designed to conduct spectroscopic and spectrometric analyses including, for example, spectrophotometers for conducting infra-red or ultra-violet/visible spectrophotometric analysis of samples obtained from the system, inductively coupled plasma mass spectrometers, or alpha-, beta- or gamma-counters. In certain embodiments of the invention, said analytical system comprises at least one spectrophotometer or spectrometer.
(26) Furthermore, the invention provides a method for the separation of the components of a sample of material, said method comprising the steps of: (a) inserting said sample in an apparatus according to the first aspect of the invention via an inlet port; (b) processing the sample through said apparatus; and (c) collecting fluids from outlet ports of said apparatus.
(27) In embodiments of the invention, said method additionally envisages the analysis of said fluids collected from said outlet ports and, hence, there is also provided a method for the separation and analysis of the components of a sample of material, said method comprising performing the steps of the method as hereinbefore defined, together with the additional step of: (d) analysing the fluids collected from said outlet ports of said apparatus.
(28) The invention particularly envisages the application of the apparatus and system of the invention to the separation of, or the separation and analysis of, samples of radioactive materials. More specifically, the apparatus and system find application in the provision of in-situ alpha, beta and gamma spectroscopic analysis of samples generated across the nuclear fuel cycle.
(29) In embodiments of the invention, the method for the separation and analysis of the components of a sample of material comprises the step of spectrophotometric, spectrometric, inductively coupled plasma mass spectrometric, or alpha-, beta- or gamma-counting analysis of the fluids collected from said outlet ports of said apparatus. Said embodiments of the invention may conveniently be carried out using the system according to the second aspect of the invention.
(30) Considering now
(31) Turning now to
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(42) In operation, the syringe pump pulls in the components of the desired reagent from the six way flow selection valve 52. Thus, for example, a reagent comprising 4.5 M hydrochloric acid can be produced by drawing in from the concentrated hydrochloric acid 58 and the deionised water 56 reservoirs. The full syringe 65 can then be discharged to the corresponding mixing chamber 79, and thence to a column on the cartridge, by means of the rotary selection valve 61. The rotary selection valve 61 can then be employed so as charged into the rotary selection valve 61, via the flow selection valve 52 and used to clean the syringe, prior to being discharged through the waste port 73.
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(45) The software is organised into two modes; developer mode and user mode. In developer mode, an operator, such as a radiochemist, may create protocols which other users are then able to use (in user mode) in order to operate the system in a predefined way so as to perform a separation routine.
(46) The protocol is basically a set of repeated commands and, in the embodiment illustrated in
(47) In the illustrated embodiment, the “input” describes which column/syringe/flow selection valve to use, whilst the “path” configures the plungers to make the correct flow path and the “output” configures the plungers to direct the fluid to the desired collection container. The “fluid” instructs the flow selection valve (identified in input) which fluid to draw into the syringe and by what concentration, and the “volume” instructs the syringe as to how much fluid is to be drawn in (optionally compensated for system dead volumes). The “flow rate” instructs the syringe regarding the flow rate at which the fluid is to flow out to the mixing chamber (mixer) and, subsequently, to the column. All these instructions and their sequence are stored for use by the “user”.
(48) The user interface screens illustrated in
(49) In a specific embodiment of the invention, the cartridge is a disposable cartridge comprised of polycarbonate resin and is used for the separation of samples of radiochemical materials. The cartridge contains 4 separation columns which are required to perform the sequential separation procedure, and the resins included in the columns are, in sequence, anion exchange powder, UTEVA® resin, TRU resin and Sr resin, all of which are available from Eichrom® Technologies LLC, 1955 University Lane, Lisle, Ill. 60532, USA.
(50) The resins are packed into the respective columns by a standard slurry packing procedure and then polycarbonate 10 μm pore frits are inserted at the end of each column in order to prevent the escape of resin. The packing density/repeatability are controlled by monitoring and controlling the flow rate, turbidity and packing back pressure during insertion of the resins. The cartridge has dimensions which are approximately 140 mm length×100 mm width×15 mm depth. The anion exchange resin column has a volume of 2.2 ml and the subsequent columns each have a volume of 0.7 ml. In operation, the sample is introduced so as to pass through each of the 4 columns, after which the isotopes contained therein are eluted by passing an elution solvent through each in turn. Hence, the 4 columns are configured to be fluidically connected in series so that a single sample injection port will purge the 4 columns.
(51) Sample and reagent inlet ports are provided on the top of the cartridge. The cartridge comprises a single sample inlet. Fluidic coupling is achieved via a pressure fitting, wherein the sample is presented to the cartridge via a metered autosampler tip which, in operation, is held under force to the cartridge inlet in order that the fluid sample may be pumped into the cartridge. The cartridge is provided with 4 inlets for introduction of reagents and purge liquids, and the fluidic couplings are again pressure fittings.
(52) Control of flow rates and directions is achieved by the use of in-built valves—which may comprise membrane Viton valves—which, in operation, act to couple the columns so as to allow the sample to flow through, and then decouple the columns in order that each column can be individually processed. Viton valves have a good degree of chemical compatibility with the processing reagents and are capable of withstanding the processing pressures which are encountered during operation of the apparatus.
(53) The outlet ports are comprised on the underside of the cartridge. The cartridge contains 11 outlets comprising, in order, outlets for waste from column 1, thorium-containing eluent, plutonium-containing eluent, neptunium-containing eluent, technetium-containing eluent, waste from column 2, uranium-containing eluent, waste from column 3, americium/curium-containing eluent, waste from column 4 and strontium-containing eluent. Each outlet port has an in-moulded fluid director and the outlet ports guide the flow of eluent into the collection reservoirs. It is important that, in operation, liquid flowing from the chip does not contaminate the fixed infrastructure of the system.
(54) The apparatus additionally incorporates a built-in or external PC and monitor, or is provided with USB and Ethernet connections in order to facilitate user interaction for configuration of the apparatus and display of experimental results.
(55) The reagents required for extraction and elution of the sample are in the form of stored concentrates which are dynamically mixed as required, with the mixing sub-system comprising a system as depicted in
(56) In operation, a sample is introduced and pumped through the cartridge robotically by means of a custom designed autosampler as depicted in
(57) The apparatus incorporates five separate reagents for use in the method of the invention. The reagents are stored in external containers or internal reservoirs in a drawer such as depicted in
(58) Each of the chromatographic columns (anion exchange resin, UTEVA, TRU and SR) has a syringe pump associated with it, and each of these syringe pumps has a multi-way rotary selection valve, as illustrated in
(59) In the present embodiment, the mixed reagents may be delivered into the cartridge via a delivery manifold to which the rotary selection valves are fluidically connected. The loaded cartridge is then forced up onto the underside of the manifold, thereby forming a compression fitting into each of the reagent inlets.
(60) The cartridge is loaded on to a platen that allows it to be inserted into an apparatus as shown in
(61) In operation, the eluted sample and waste fluids are collected from the output ports on the cartridge in collection reservoirs in a collection vessel which comprises an injection moulded polycarbonate vessel. The collection vessel is made up of eleven separate collection reservoirs, as depicted in
(62) Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to”, and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
(63) Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
(64) The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.