A CASTER WHEEL ASSEMBLY
20210145669 ยท 2021-05-20
Inventors
Cpc classification
B60B33/0057
PERFORMING OPERATIONS; TRANSPORTING
B60B33/0002
PERFORMING OPERATIONS; TRANSPORTING
H01H13/18
ELECTRICITY
A61G5/101
HUMAN NECESSITIES
B60B33/0049
PERFORMING OPERATIONS; TRANSPORTING
B60B33/0028
PERFORMING OPERATIONS; TRANSPORTING
B60B33/0068
PERFORMING OPERATIONS; TRANSPORTING
B60B33/045
PERFORMING OPERATIONS; TRANSPORTING
A61G2203/70
HUMAN NECESSITIES
International classification
B60B33/00
PERFORMING OPERATIONS; TRANSPORTING
B60B33/04
PERFORMING OPERATIONS; TRANSPORTING
H01H13/18
ELECTRICITY
Abstract
A caster-wheel assembly (100; 200) for a vehicle, for example a wheelchair or powered wheelchair. The caster-wheel assembly comprises a switch (13) coupled to a housing (3); a castering wheel bracket (9) configured to receive a wheel (10), wherein the bracket is rotatably mounted about a caster pivot axis (28) with respect to the housing; biasing means (15) configured to provide a biasing force such that the wheel bracket is biased away from the housing; and a switch-actuating member (13) coupled to the wheel bracket such that movement of the wheel bracket towards the housing and against the biasing force causes the switch-actuating member to actuate the switch.
Claims
1. A caster-wheel assembly for a vehicle, for example a wheelchair or powered wheelchair, the caster-wheel assembly comprising: a switch coupled to a housing; a castering wheel bracket configured to receive a wheel, wherein the bracket is rotatably mounted about a caster pivot axis with respect to the housing; biasing means configured to provide a biasing force such that the wheel bracket is biased away from the housing; and a switch-actuating member coupled to the wheel bracket such that movement of the wheel bracket towards the housing and against the biasing force causes the switch-actuating member to actuate the switch.
2. The caster-wheel assembly of claim 1, wherein the switch is for disengaging, or configured to disengage, a power supply for supplying propulsive power to the vehicle and/or is for engaging, or is configured to engage, a braking means of the vehicle.
3. The caster-wheel assembly of any one of claim 1 or 2, wherein movement of the wheel bracket towards the housing and against the biasing force causes the switch-actuating member to move towards the switch so as to actuate the switch.
4. The caster-wheel assembly of any preceding claim, wherein the switch-actuating member actuates the switch by contacting the switch.
5. The caster-wheel assembly of any preceding claim, wherein movement of the wheel bracket towards the housing causes the switch-actuating member to slide along the pivot axis of the wheel bracket.
6. The caster-wheel assembly of any preceding claim, wherein the switch-actuating member is slidingly received within the housing.
7. The caster-wheel assembly of any preceding claim, wherein the assembly comprises a caster pivot shaft.
8. The caster-wheel assembly of claim 7, wherein the caster pivot shaft comprises a threaded portion towards each opposing end of the pivot shaft configured for receiving a nut for retaining the caster pivot shaft within the housing.
9. The caster-wheel assembly of claim 7 or 8, wherein the caster pivot shaft comprises a bore and wherein the switch-actuating member is coaxial with the bore of the caster pivot shaft.
10. The caster-wheel assembly of claim 9, wherein the switch-actuating member is slidingly received within the bore of the caster pivot shaft.
11. The caster-wheel assembly of any one of claims 7 to 9, wherein the caster pivot shaft is coupled to the switch-actuating member or is integrally formed with the switch-actuating member.
12. The caster-wheel assembly of any preceding claim, wherein the biasing means comprises a spring, optionally a compression spring.
13. The caster-wheel assembly of any preceding claim, wherein the castering wheel bracket comprises mounting means for mounting a caster wheel thereto.
14. The caster-wheel assembly of claim 13, wherein the castering wheel bracket comprises two spaced apart legs configured to receive a caster wheel therebetween.
15. The caster-wheel assembly of claim 13 or claim 14, wherein the caster pivot axis of the wheel bracket is substantially perpendicular to the rotational axis of the wheel.
16. The caster-wheel assembly of any preceding claim, wherein the wheel bracket is pivotably coupled with respect to the housing.
17. The caster-wheel assembly of any preceding claim, wherein the wheel bracket comprises a limiter for limiting the extent to which the wheel bracket and the housing are spaced apart by the biasing means.
18. The caster-wheel assembly of claim 17, wherein the limiter comprises a pin slidably received within a slot.
19. The caster-wheel assembly of any preceding claim, wherein the switch is an electrical switch.
20. The caster-wheel assembly of any one of claims 7 to 20 when dependent on claim 7, wherein the caster pivot shaft is rotatably coupled to the housing by at least one bearing.
21. The caster-wheel assembly of any preceding claim, wherein the caster pivot shaft or the switch-actuating member is coupled to the housing by a linear bearing and a thrust bearing.
22. The caster-wheel assembly of any preceding claim, wherein the wheel bracket is configured to rotate entirely and indefinitely about the pivot axis.
23. The caster-wheel assembly of any preceding claim, wherein the housing is configured for attachment to a chassis of a vehicle.
24. A vehicle comprising the caster-wheel assembly of any preceding claim, the vehicle comprising a vehicle chassis and wherein the vehicle chassis comprises the housing.
25. The vehicle of claim 24, wherein the housing is integral with the vehicle chassis.
26. The vehicle of claim 24 or claim 25, wherein the vehicle is a wheelchair, for example a powered wheelchair.
27. A caster-wheel assembly for a vehicle, for example a wheelchair or powered wheelchair, the caster-wheel assembly comprising: chassis mounting means for mounting the caster-wheel assembly to a chassis of a vehicle; a castering wheel bracket comprising wheel mounting means for mounting a wheel thereto; and a load-sensitive switch for disengaging a propulsion means of the vehicle, or engaging a braking means of the vehicle, when a compressive force acting between the chassis mounting means and the wheel mounting means falls below a predetermined value, for example when an occupant leaves the vehicle or when a wheel of the caster-wheel assembly breaks contact with the ground.
28. The caster-wheel assembly of claim 27, wherein the switch is configured to disengage a power supply for supplying propulsive power to the vehicle and/or is for engaging, or is configured to engage, a braking means of the vehicle.
29. The caster-wheel assembly of claim 27 or 28, wherein: the switch is coupled to a housing; the castering wheel bracket is rotatably mounted about a caster pivot axis with respect to the housing; the caster-wheel assembly further comprising: biasing means configured to provide a biasing force such that the wheel bracket is biased away from the housing; and a switch-actuating member coupled to the wheel bracket such that movement of the wheel bracket towards the housing and against the biasing force causes the switch-actuating member to actuate the switch.
30. The caster-wheel assembly of claim 29, wherein movement of the wheel bracket towards the housing and against the biasing force causes the switch-actuating member to move towards the switch so as to actuate the switch.
31. The caster-wheel assembly of claim 29 or claim 30, wherein the switch-actuating member actuates the switch by contacting the switch.
32. The caster-wheel assembly of any one of claims 29 to 31, wherein movement of the wheel bracket towards the housing causes the switch-actuating member to slide along the pivot axis of the wheel bracket.
33. The caster-wheel assembly of any one of claims 29 to 32, wherein the switch-actuating member is slidingly received within the housing.
34. The caster-wheel assembly of any one of claims 29 to 33, wherein the assembly comprises a caster pivot shaft.
35. The caster-wheel assembly of claim 34, wherein the caster pivot shaft comprises a threaded portion towards each opposing end of the pivot shaft configured for receiving a nut for retaining the caster pivot shaft within the housing.
36. The caster-wheel assembly of claim 34 or claim 35, wherein the caster pivot shaft comprises a bore and wherein the switch-actuating member is coaxial with the bore of the caster pivot shaft.
37. The caster-wheel assembly of claim 36, wherein the switch-actuating member is slidingly received within the bore of the caster pivot shaft.
38. The caster-wheel assembly of any one of claims 34 to 36, wherein the caster pivot shaft is coupled to the switch-actuating member or is integrally formed with the switch-actuating member.
39. The caster-wheel assembly of any one of claims 29 to 38, wherein the biasing means comprises a spring, optionally a compression spring.
40. The caster-wheel assembly of any one of claims 27 to 40, wherein the castering wheel bracket comprises two spaced apart legs configured to receive a caster wheel therebetween.
41. The caster-wheel assembly of any one of claims 29 to 40, wherein the caster pivot axis of the wheel bracket is substantially perpendicular to the rotational axis of the wheel.
42. The caster-wheel assembly of any one of claims 29 to 41, wherein the wheel bracket is pivotably coupled with respect to the housing.
43. The caster-wheel assembly of any one of claims 29 to 42, wherein the wheel bracket comprises a limiter for limiting the extent to which the wheel bracket and the housing are spaced apart by the biasing means.
44. The caster-wheel assembly of claim 43, wherein the limiter comprises a pin slidably received within a slot.
45. The caster-wheel assembly of any one of claims 27 to 44, wherein the switch is an electrical switch.
46. The caster-wheel assembly of any one of claims 34 to 45 when dependent on claim 34, wherein the caster pivot shaft is rotatably coupled to the housing by at least one bearing.
47. The caster-wheel assembly of any one of claims 34 to 46 when dependent on claim 34, wherein the caster pivot shaft or the switch-actuating member is coupled to the housing by a linear bearing and a thrust bearing.
48. The caster-wheel assembly of any one of claims 27 to 47, wherein the wheel bracket is configured to rotate entirely and indefinitely about the pivot axis.
49. The caster-wheel assembly of any one of claims 29 to 48 when dependent on claim 29, wherein the housing is configured for attachment to a chassis of a vehicle.
50. A wheeled device comprising the caster-wheel assembly of any one of claims 28 to 49.
51. The wheeled device of claim 50, wherein the wheeled device is a vehicle, the vehicle comprising a vehicle chassis and wherein the vehicle chassis comprises the housing.
52. The vehicle of claim 51, wherein the housing is integral with the vehicle chassis.
53. A wheeled device comprising the caster-wheel assembly of claim 27 or 28.
54. The wheeled device of claim 53, wherein the wheeled device is a vehicle.
55. The vehicle of any one of claim 51, 52 or 54, wherein the vehicle is a wheelchair, for example a powered wheelchair.
Description
[0077] The present invention may be carried out in various ways and a preferred embodiment of a caster-wheel assembly in accordance with the invention will now be described by way of example with reference to the accompanying drawings, in which:
[0078]
[0079]
[0080]
[0081]
[0082] In some examples, the present invention may provide a castor wheel assembly, fork, spring, sliding shaft and switch assembly, incorporating a spring assisted, pressure activated electrical switch mechanism, suitable for use on, but not exclusively, wheelchairs and power chairs with caster front wheels. The assembly can be retrofitted to many existing mobility vehicles, to prevent rear wheel powered vehicles from tipping over backwards, by cutting out the motor power as soon as the front caster wheels leave the ground. This also disables the vehicle when there is no occupant onboard, removing other risks of accidental use. The switch can also be connected to any required electrical system, including for example the magnetic spring assisted braking systems used on many mobility products, as those skilled in the art will be familiar with.
[0083] In some examples, the present invention may relate in some examples to a pressure or load activated electrical switch mechanism incorporated within a caster wheel assembly, suitable for use in powered attendant wheelchairs and user controlled power wheelchairs, incorporating a switch which is activated by the occupants weight in or out of the vehicle, irrespective of the wheels particular caster position, to enable and disable electrical or associated power or brake systems in the event of either one or more caster wheels leaving the ground.
[0084] The present invention may also optionally relate in some examples to a fully rotatable castor wheel, pivoting fork, spring, and sliding shaft, incorporating a spring assisted, pressure or load activated electrical switch mechanism, designed primarily for use on, but not exclusively, wheelchairs and power chairs with caster front wheels. The present invention may be retrofitted to many existing mobility vehicles, and may be configured to prevent rear wheel powered vehicles from tipping over backward, by switching power off or a brake on, or a combination of both, as the front caster wheels start to become unloaded, or leave the ground.
[0085] Although specific embodiments of the present invention are shown in
[0086] In both of the embodiments shown in
[0087] An example of a caster-wheel assembly 100 for a vehicle according to a first embodiment of the invention is shown in
[0088] A caster wheel 10 is mounted to castering wheel bracket 9. In the example shown, the castering wheel bracket 9 comprises a generally U-shape or fork comprising two generally planar and parallel and spaced-apart legs for receiving a caster wheel therebetween. Although in the example shown, only one wheel 10 is attached to the castering wheel bracket 9, the castering wheel bracket 9 may comprise a plurality of wheels 10 attached or mounted thereto. The spaced-apart legs are adjoined by a plate 20 generally affixed perpendicular to the legs so as to form a generally U-shape.
[0089] A switch 18 is coupled, attached or mounted to a housing 3. Although in the examples shown, a vehicle chassis comprises housing 3, housing 3 does not need to be a part of the vehicle chassis and may instead be any suitable housing such as a housing of the switch 18 or a separate housing. The switch 18 in
[0090] The castering wheel bracket 9 is spaced apart from housing 3 in the position of
[0091] A biasing means 15 is configured to bias the wheel bracket 9 away from the housing 3 and thereby to bias the switching-actuating member 9 away from the switch 18. In the example shown, the biasing means 15 also biases the wheel bracket away from the coupling member 6 and, as such, the biasing means 15 is provided between the wheel bracket 9 and the coupling member 6 and may provide a biased hinged coupling 12 between wheel bracket 9 and coupling member 6. In the examples shown, the biasing means 15 comprises a compression spring 15 but any other suitable biasing means may be used.
[0092] A limiter 16 is configured to limit the extent to which the wheel bracket 9 may be spaced away from housing 3, switch 18 or coupling member 6 by biasing means 15. Advantageously, limiter 16 prevents the wheels from rotating too far about the hinged coupling 12 with respect to coupling 6 and so may also be referred to as a rotation limiter 16. In the example shown, limiter 16 comprises a pin 16 slidingly engaged in a slot 17 (as indicated by arrow E). The pin 16 is coupled to, or may be integral with, the wheel bracket 9 and the slot is provided in the coupling member 6, however examples wherein the pin is coupled to, or integral with, the coupling member 6 and the slot is provided in the wheel bracket 9 are also envisaged. In the configuration or position of
[0093] Castering wheel bracket 9 is rotatable with respect to housing 3 (as indicated by arrow A) about a caster pivot axis 28 which in the example shown is provided by a caster pivot shaft 1. Caster pivot shaft 1 is received, at least partially, within an internal space of housing 3 and comprises a threaded portion 5, 11 provided at each opposing end of the caster pivot shaft 1. Nuts 4, 7 engage the respective threaded portions so as to hold pivot shaft 1 in place within housing 3 and against coupling member 6. Fastening means other than nuts could instead be used. Bearings 2, 8 (for example, ball bearings) longitudinally spaced apart along the pivot shaft 1 and received within the housing 3 against shoulders provided therein facilitate the rotatable coupling between the pivot shaft 1 and the housing 3. As mentioned elsewhere, housing 3 may be a part of a vehicle chassis or wheelchair chassis and may optionally be a tubular section of the chassis.
[0094] The pivot shaft 1 comprises a longitudinal through-bore 29 through which a switch-actuating member 13 is slidably received. The through-bore 29 is coaxial with the pivot axis and so both the switch-actuating member 13 and the pivot shaft 1 are generally or substantially coaxial with the pivot axis, and the switch-actuating member 13 is generally or substantially coaxial with pivot shaft 1. The switch-actuating member 13 is coupled to the caster wheel bracket 9 such that movement of the caster wheel bracket 9 towards the housing 3 or rotation of the caster wheel bracket 9 about pivotable coupling 12 towards coupling member 6 causes the switch-actuating member 13 to move towards the switch 18 and to contact the switch 18 so as to actuate it. In the example shown, switch-actuating member 13 comprises a shaft or rod 13, although other shapes or configurations are also envisaged. A washer 14 is attached or coupled to a distal end of the switch-actuating member 13 so as to enable the washer 14 to slide along the upper surface of the plate 20 as bracket 19 rotates about pivotable coupling 12. In the example shown, the washer is arranged so as to be located within the annular space of the compression spring 15, and so is sized accordingly however this is an entirely optional aspect as the spring 15 may be arranged instead so as to sit on top of the washer 14 or in any other location. The switch-actuating member 13 is also located within the annular space of the compression spring 15, however this is also an optional arrangement.
[0095] Thus, the present invention provides a caster-wheel assembly which is fully and freely rotatable with respect to a vehicle chassis 3 and comprising a switch 18 which is actuatable according to the load from the vehicle (i.e. weight of the vehicle passing) through the caster wheel assembly, through the caster wheel 10 and to the ground.
[0096] In the position shown in
[0097] Turning now to
[0098] At all times, from the position of
[0099] A caster-wheel assembly 200 according to a second embodiment of the invention is shown in
[0100]
[0101] In the position or configuration shown in
[0102] Pivot shaft 1 is rotationally coupled to bracket 9 so as to rotate therewith, although examples wherein the pivot shaft 1 is not rotationally coupled to bracket 9 are also envisaged. Pivot shaft 1 is slidingly received within housing 3 and passes through, and is supported by a thrust bearing 26 and a linear bearing 27. Thrust bearing 26 and linear bearing 27 are arranged coaxially adjacent to one another, although examples wherein they are spaced apart along the longitudinal axis of the pivot shaft 1 are also envisaged. Thus, thrust bearing 26 and linear bearing 27 are arranged about the caster pivot shaft 1 and are generally or substantially co-axial therewith. This arrangement enables full support of the pivot shaft 1 while also enabling it to slide with respect to the housing, for example along or in a direction generally or substantially parallel to, the caster pivot axis 28. Linear bearing 27 is located axially within housing 13 by a shoulder 30 provided in housing 13. Linear bearing 27 and thrust bearing 26 are arranged so that they are coaxial with each other and they may also be arranged to be coaxial with the caster pivot axis 28.
[0103] Pivot shaft 1 comprises a threaded portion 5 towards a distal end thereof to which a nut 4 is attached and washer 21 sits between nut 4 and linear bearing 27 so as to be sandwiched therebetween. The biasing force provided by the biasing means 15 causes the nut 4 to be held against the washer 21 to provide a compressive force compressing the nut 4 against the washer 21 and the washer 21 against the linear bearing 27. The biasing means also biases the pivot shaft 1 away from the switch 18 so as to maintain a spaced apart relationship therebetween.
[0104] Pivot shaft 1 is coupled to wheel bracket 9 such that movement of the wheel bracket 9 towards housing 18, as indicated by arrow N, causes pivot shaft 1 to move towards switch 18, as indicate by arrow U, so that a switch-actuating portion 32 thereof actuates switch 18, for example by engaging switch 18.
[0105] As in the first embodiment, the caster wheel bracket 9 comprises two spaced-apart legs (not shown) for receiving a caster wheel 10 therebetween. Wheel bracket 9 similarly also comprises mounting means 31 for mounting a caster wheel 10 thereto. Wheel bracket 9 may be the same as that of the first embodiment, and it may even include the hinged connection 17 of the first embodiment and optionally also a limiter, for example the pin 16 and slot 17 arrangement of the first embodiment. Pivot shaft 1 may also be attached or coupled to the wheel bracket in the same way as in the first embodiment.
[0106] As in the first embodiment, switch 18 is coupled, attached or mounted to a housing 3. Although in the examples shown, a vehicle chassis comprises housing 3, housing 3 does not need to be a part of the vehicle chassis and may instead be any suitable housing such as a housing of the switch 18 or a separate housing. Switch 18 is attached or coupled to housing 3 as it is located within an aperture provided within the housing 3. Any suitable switch 18 may be used and in the embodiments of
[0107] The position shown in
[0108] At all times, from the position of
[0109] It is envisaged that the person skilled in the art may make various changes to the embodiments specifically described above without departing from the scope of the invention.