Digitally Controlled Aspirator
20210093756 · 2021-04-01
Inventors
- Leslie H. Sherman (Denville, NJ, US)
- George Beck (Mendham, NJ, US)
- Richard Goetzl (Fort Lee, NJ, US)
- Dorian LeCroy (New York, NY, US)
Cpc classification
A61M1/73
HUMAN NECESSITIES
A61M1/743
HUMAN NECESSITIES
International classification
Abstract
A digitally controlled aspirator is provided with a processor that allows the user to select operating conditions including one or more default settings. The processor further includes sensors for sensing operational and environmental conditions and adjusts the operation of the aspirator to reflect the sensed conditions.
Claims
1. (canceled)
2. A medical aspirator for providing suction to a patient, comprising: a manifold having a fluid inlet in fluid communication with the patient and a fluid outlet; a valve in fluid communication with the manifold and being operable to control vacuum characteristics between the fluid inlet and fluid outlet; a vacuum pump motor having a pump head in fluid communication with the fluid outlet of the manifold and configured to provide the suction for the patient; and a processor in communication with the vacuum pump motor and the valve and configured to control the vacuum pump motor and/or the valve to generate vacuum pressure between the fluid inlet and the fluid outlet and gas flow through the manifold in accordance with a selected one of a plurality of user-selectable operational modes comprising at least one continuous operation mode corresponding to a respective medical use and an intermittent operation mode.
3. The medical aspirator according to claim 2, further comprising: a user interface in communication with the processor, the user interface being configured to be actuated by a user to input a selected one of the plurality of user-selectable operational modes to the processor.
4. The medical aspirator according to claim 3, wherein the user interface comprises a visual display for display of the plurality of user-selectable operational modes for selection by the user.
5. The medical aspirator according to claim 3, wherein the user interface comprises an operational mode selecting switch in communication with the processor for selecting one of the plurality of user-selectable operational modes.
6. The medical aspirator according to claim 2, wherein the respective medical procedural use comprises at least one of: pharyngeal; tracheal; thoracic; and surgical.
7. The medical aspirator according to claim 6, wherein each of the plurality of medical procedural uses requires a specific range of vacuum pressure levels between the fluid inlet and the fluid outlet of the manifold and gas flow rates through the manifold.
8. The medical aspirator according to claim 2, wherein the intermittent operation mode comprises an on time of 5 to 60 seconds followed by an off time of 5 to 60 seconds.
9. The medical aspirator according to claim 8, wherein the on time and the off time is selected by a user via a user interface in communication with the processor.
10. The medical aspirator according to claim 2, wherein the processor is further configured to control the motor and/or the valve according to a user program mode in which a user-determined vacuum pressure level across the manifold and a gas flow rate through the manifold is input to the processor by a user.
11. The medical aspirator according to claim 10, wherein the user interface comprises an operator input switch in communication with the processor for inputting the user-determined vacuum pressure level and gas flow rate to the processor.
12. The medical aspirator according to claim 2, further comprising: a sensor in communication with the manifold, the sensor being configured to sense vacuum pressure between the fluid inlet and the fluid outlet of the manifold; and a barometer configured to sense ambient atmospheric pressure, wherein the processor is configured to control the vacuum pump motor and/or the valve in response to a signal received from the sensor and/or the barometer.
13. The medical aspirator according to claim 12, wherein the processor is configured to compare vacuum pressure sensed by the sensor to a maximum allowable vacuum pressure determined by the processor and to generate an alarm signal to an operator in response to the vacuum pressure sensed by the sensor being at least equal to the maximum allowable vacuum pressure.
14. The medical aspirator according to claim 13, wherein the processor is configured to determine the maximum allowable vacuum pressure based, at least in part, on the selected one of the plurality of user-selectable operational modes.
15. A method for providing medical aspiration to a patient, comprising: providing an aspirator, the aspirator comprising: a manifold having a fluid inlet in fluid communication with the patient and a fluid outlet; a valve in fluid communication with the manifold and being operable to control vacuum characteristics between the fluid inlet and fluid outlet; a vacuum pump motor having a pump head in fluid communication with the fluid outlet of the manifold and configured to provide the suction for the patient; and a processor in communication with the vacuum pump motor and the valve and configured to control the vacuum pump motor and/or the valve to generate vacuum pressure between the fluid inlet and the fluid outlet and gas flow through the manifold in accordance with a selected one of a plurality of user-selectable operational modes comprising at least one continuous operation mode corresponding to a respective medical use and an intermittent operation mode, selecting one of the plurality of user-selectable operational modes; and controlling the vacuum pump motor and/or the valve via the processor to generate vacuum pressure between the fluid inlet and the fluid outlet of the manifold and gas flow through the manifold according to the selected one of the plurality of user-selectable operational modes.
16. The method according to claim 15, wherein the aspirator further comprises a user interface in communication with the processor, and wherein the one of the plurality of user-selectable operational modes is selected via the user interface.
17. The method according to claim 15, wherein the respective medical procedural use comprises at least one of: pharyngeal; tracheal; thoracic; and surgical.
18. The method according to claim 17, wherein each of the plurality of medical procedural uses requires a specific range of vacuum pressure levels between the fluid inlet and the fluid outlet of the manifold and gas flow rates through the manifold.
19. The method according to claim 15, wherein the intermittent operation mode comprises an on time of 5 to 60 seconds followed by an off time of 5 to 60 seconds.
20. The method according to claim 19, wherein the on time and the off time is selected via a user interface in communication with the processor.
21. The method according to claim 15, further comprising: controlling the motor and/or the valve according to a user program mode in which a user-determined vacuum pressure level between the fluid inlet and the fluid outlet the manifold and a gas flow rate through the manifold is input to the processor by a user.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0043] An aspirator in accordance with a preferred embodiment of the subject invention is identified generally by the numeral 10 in
[0044] The suction apparatus 12 includes a manifold 20 with a fluid inlet 22 and a fluid outlet 24. A tube 26 is mounted to the fluid inlet 22 of the manifold 20 and communicates with a collection canister 27 disposed externally on the aspirator 10 and connected to the suction apparatus 12. The collection canister 27 in turn communicates with a hose and an appropriate suction catheter (not shown) that can be placed in communication with the patient. The exact configuration of the collection canister 27 and the suction catheter will vary in accordance with the specific medical use for the apparatus 10 and may be of prior art design. In this regard, a known collection canister is shown in the above-referenced U.S. Pat. No. 5,954,704.
[0045] The manifold 20 further includes a variable orifice electronic valve 30, such as a solenoid valve, that controls an air bleed between the fluid inlet 22 and the fluid outlet 24. The electronic valve 30 can adjust the amount of the air bleed over the range between a fully opened condition and a fully closed condition. Additionally, the variable orifice electronic valve 30 can be operative to open and close at a selected frequency or duty rate. Operation of the electronic valve 30 is controlled by the processor 14 as explained further herein. The manifold 20 further includes a transducer 31 for sensing the negative pressure level at the manifold 20 and for generating a signal indicative of the value of the sensed negative pressure. The transducer 31 communicates with the processor 14 as explained herein.
[0046] The suction apparatus 12 further includes a vacuum pump motor 32 that communicates with a pump head 34. The pump head 34 in turn communicates with the fluid outlet 24 of the manifold 20. The vacuum pump motor 32 and the pump head 34 cooperate to generate a negative pressure when the suction catheter becomes fully or partially occluded. The suction apparatus 12 further includes a motor speed control and tachometer 36 for controlling the operating speed of the vacuum pump motor 32 and for producing an output signal to indicate the actual speed of the vacuum pump motor 32. The motor speed control and tachometer 36 communicates with the processor 14. The motor speed control component receives information from the processor 14 that tells it to generate an airflow based on the current control setting for the set operating mode. The tachometer component communicated information back to the processor 14 and compares the information to see whether the flow set equals the flow measured. If the flow set does not equal the flow measured, the processor will adjust the signal to the motor speed control component causing the motor to speed up or slow down accordingly.
[0047] As illustrated herein, the vacuum pump motor 32, the pump head 34 and the motor speed control and tachometer 36 are included in the housing 19 of the suction apparatus 12. However, one or all of these components can be disposed externally of the housing 19. For example, the vacuum pump motor 32 and the pump head 34 can be in the housing 19, while the motor speed control and tachometer 36 can be in a separate external module that may include the processor 14. Alternatively, the vacuum pump motor 32 and pump head 34 can be disposed externally of the housing 19 in a separate motor housing. The motor speed control and tachometer 36 can be in the same motor housing, in the suction apparatus 12 or in the processor 14.
[0048] The processor (CPU) 14 of the aspirator 10 is in two-way communication with the suction apparatus 12 to provide a closed-loop feedback between the suction apparatus 12 and the processor 14. In particular, processor 14 has connections 38 to and from the variable orifice valve 30 and connections 40 to and from the negative pressure transducer 28 in the manifold 20. The functional implications of the connections 38 and 40 as part of the closed-loop control feedback is described further below.
[0049] The power supply 16 includes a connection 42 to a power input port 44 of the processor 14 so that the power supply 16 provides sufficient power for operating the suction apparatus 12, the processor 14, the display 18, the motor speed control and tachometer 36, the vacuum pump motor 32 and the variable orifice electronic valve 30. The power supply 16 includes an internal power supply and power conditioning circuit 46 connected to the power input port 44 via the connection 42. The power supply 16 further includes a battery pack 48 connected to the internal power supply and power conditioning circuit 46 for providing one optional power source. The power supply further includes an AC power supply and battery charger unit 50 connected to an external power supply and further connected to both the internal power supply and power conditioning circuit 46 and the battery pack 48. A switch 52 is mounted to the power supply 16 and is operative for selectively switching between an off mode, a battery power mode and an AC power mode. When the switch is turned to the AC power mode, the AC power supply and battery charger 50 supplies power to the battery pack 48 for recharging the battery pack and further supplies power to the internal power supply and power conditioning circuit 46 for powering the aspirator 10.
[0050] The display 18 preferably is an LCD display that is connected directly to the processor 14. The display 18 is operative for displaying a broad range of operating conditions as shown in
[0051] The processor 14 includes other inputs and outputs independent of the suction apparatus 12, the power supply 16 and the display 18. Significantly, the processor 14 is connected to a barometric sensor 54 that senses ambient barometric pressure conditions and provides barometric pressure data to the processor 14 on a real time basis. The processor 14 uses data from the barometric sensor 54 with data sensed by the pressure transducer 31 to vary the operation of the variable orifice valve 30 and the motor speed controller 36.
[0052] The aspirator 10 further includes an alarm 56 connected to the processor 14 and operative to produce an audible and/or visible alarm in response to certain conditions input to the processor 14. For example, the processor 14 will trigger the alarm 56 in response to extreme ranges of vacuum, a pump failure, a power failure or the like as illustrated in
[0053] The processor 14 further includes a communication port 58, such as a USB or RS-232. The communication port 58 enables connection to a remote controller which can monitor and control the aspirator 10 from a remote location. Hence, a plurality of aspirators 10 can be controlled from a single remote location, while each aspirator 10 provides real time data at the communication port 58.
[0054]
[0055] Upon completion of the self check in step S2, the processor 14 will allow the operator to choose between operations with the previous settings or with new settings as indicated at step S3. As part of this step, the processor 14 will cause the display 18 to display a screen image, such as the preferred image illustrated schematically in
[0056] The processor 14 will lead the operator through a series of menu options for selecting the appropriate mode and/or user program as indicated at step S4. At this step, the processor 14 will cause the display 18 to display an image, such as the preferred image shown in
[0057] Step S7 identifies a step where the processor 14 determines whether the operator has selected a change in the default mode. If this change has been selected, the processor 14 will proceed to step S8 to permit the operator to select the new default mode or to “exit” if the operator determines that the existing default mode is acceptable.
[0058] The processor 14 will require the operator to confirm the selection made in step S8. This confirmation step is a fail safe procedure and is illustrated by step S9 in
[0059] The operator, in step S7, may choose not to change the default mode. Under these conditions, the processor will determine in step S10 whether the operator wants to change the default settings. The operator will indicate a desire to change the default setting by rotating the rotary encoder push button switch 60 until the change default setting has been identified, such as in the preferred screen image shown in
[0060] The operator may choose in step S10 not to change the default settings. As a result, the processor then will determine in step S13 whether the operator chooses to restore the factory default settings. This preferred decision making screen is illustrated in
[0061] An operator who has chosen not to select user programs or who has completed the selection of user programs, as outlined above and shown in the preferred screen images of
[0062] The processor 14 will cause the display 18 to display operating screens as shown, for example, in
[0063] The operation indicated generally by step S23 normally will continue for a considerable time and can be monitored on the display, as shown in
[0064] If the operation of step S23 is interrupted and if step S24 determines that the encoder 60 was not pressed twice, the processor 14 will determine whether the alarm 56 has been actuated. If the alarm 56 has not been actuated, the processor will return to step S23 to continue operation. If the processor 14 determines in step S29 that the alarm has been actuated, the processor 14 will proceed to input location K shown in
[0065] The processor 14 may determine in step S30 that the battery is not low. Under this condition, the processor will continue to step S36 for determining whether external power is low. If the processor 14 determines in step S36 that the external power is low, then the processor will proceed to steps S37-S41 which substantially parallel the steps S31-S35 as described above. If the processor 14 determines in step S36 that the external power is not low, then the processor will proceed to step S42 for determining whether the external power has failed or become disconnected. The processor 14 will proceed to step S43 if a determination has been made that the external power has failed or has become disconnected. More particularly, step S43 will give the operator the option of canceling the alarm message. The status of the alarm 56 is assessed in step S44. Here the processor will return to step D of
[0066] The portion of
[0067] Step S47 determines whether the pump motor 32 has failed. This determination may be made by the connection 37 of the closed loop control signals in the control lines to and from the processor 14 and the motor speed control and tachometer 36. Once again, a sensed pump failure in step S47 will cause the operation to cease. Power can be recycled by operating the switch 52. However, service may be required if the pump failure persists, and in this circumstance, the display 18 will indicate the need for such service. As with the high vacuum condition sensed in step S46, the pump failure sensed by step S47 does not permit a muting of the alarm.
[0068] Step S48 determines whether the self check of step S2 in
[0069] Step S49 determines whether there is a system failure that is not addressed by any of steps S30, S36, S42, S46, S47 or S48. Operation will cease if a system failure is sensed. However, a determination in step S49 that there is no system failure will cause the processor to commence operation again at input location J and step S23.
[0070] The preceding paragraphs describe optional ways for changing settings using the processor 14. It should be understood, however, that the aspirator 10 continues to operate at its current setting until a change has been accepted. Furthermore, a change in a setting may be initiated but not completed for any number of reasons. Accordingly, the processor is programmed to return the screen to its previous setting image (e.g.,
[0071] While the invention has been described with respect to a preferred embodiment, it is apparent that various changes can be made without departing from the scope of the invention as defined by the appended claims. For example, the apparatus and process has been described with respect to user input from a rotary encoder push button switch 60. However, a touch screen input can be provided as well. Of course, the screen images illustrated herein are only preferred examples, and many other screen images can be developed to convey similar information and to trigger similar decision making processes. Additionally, the user input can be provided from a remote location and may include input provided from the keyboard of a computing device.