Level sensor and dispenser
10973377 · 2021-04-13
Assignee
Inventors
- Anders Stråhlin (Torslanda, SE)
- Gunilla Himmelmann (Mölnlycke, SE)
- Robert KLING (Skene, SE)
- Peter Rehnström (Falun, SE)
- Jerry Svedlund (Hedemora, SE)
Cpc classification
International classification
Abstract
A solution for detecting level of a consumable tissue product (201, 301) in a tissue dispenser (103, 106) located in a washroom. This is provided in a number of aspects such as a tissue dispenser, a method, system, and a sensor unit utilizing two sensor elements (420, 430), each arranged to measure light reflected from a reflection field located on the tissue product, reflected directly from the tissue product, or measure the absence of the tissue product. Data from the sensor elements are wirelessly transmitted to a server (901) for further handling, such as for instance notification to a janitor in charge of service of the washroom.
Claims
1. A tissue dispensing system, comprising: a tissue holder arranged to receive a tissue product to be dispensed from the tissue holder, the tissue holder comprising at least one sensor collection unit arranged on the tissue holder, the at least one sensor collection unit comprising: at least one sensor collection processing unit, at least one communication interface, at least two sensor elements, each of the two sensor elements comprising a light source and a light detector and the two sensor elements being separated a distance from each other in at least one direction relative to the tissue product, each of the at least two sensor elements is arranged to transmit light from the light source towards the tissue product and detect reflected light in the light detector, and wherein the at least one sensor collection processing unit is configured such that sensing intervals at which the at least the two sensor elements transmit light is adjustable, and wherein an interval at which the at least one communication interface communicates results of the at least two sensor elements is adjustable; a data collection unit comprising at least one data collection processing unit and a communication unit configured to receive difference signals from the at least one sensor collection unit; and a third processing unit configured to receive and analyze data from the communication unit and determine a level of the tissue product in the tissue holder; and wherein the data collection unit is arranged to receive difference signals from the at least one sensor collection unit, and to communicate information to the third processing unit for analysis and level determination.
2. The tissue dispenser according to claim 1, wherein the difference signal is determined based on two separated reflection fields on the tissue product.
3. The tissue dispenser according to claim 1, wherein the light detector comprises a photo detector or a light emitting diode operating in reverse mode.
4. The tissue dispenser according to claim 1, wherein the light detector is arranged to provide a signal relative to a reflectivity level of an area of the tissue product.
5. The tissue dispenser according to claim 1, further comprising a tissue refill provided with a reflectivity level of an area of the tissue product so as to provide a reflection reference.
6. The tissue dispenser according to claim 5, wherein the reflection reference provides information about at least one of a level on the tissue refill, a type of tissue product, and a quality of tissue product.
7. The tissue dispenser according to claim 5, wherein the tissue refill comprises at least one reflection field.
8. The tissue dispenser according to claim 5, wherein the processing unit is arranged to determine if the tissue refill changed for another position.
9. The tissue dispenser according to claim 1, wherein each sensor element is arranged to detect at least one of a reflective field and absence of a reflective field.
10. The tissue dispenser according to claim 1, wherein the at least two sensor elements provide information about at least 3 different qualities of tissue product.
11. The tissue dispenser according to claim 1, wherein the difference signal is communicated to the central server via a data collection unit via a short range wireless communication technology.
12. The tissue according to claim 1, wherein the sensor collection unit is arranged to detect the level of the tissue product by sensing at least one of a reflectivity level of an area of the tissue product, at least one reflection field, and absence of the tissue product.
13. The tissue dispensing system according to claim 1, further comprising: at least one server which includes the third processing unit.
14. The system according to claim 13, wherein the system is arranged to detect the washroom tissue product of at least 3 different qualities.
15. The system according to claim 13, wherein the system is arranged to detect the level of washroom tissue product by sensing at least one of a reflectivity level of an area of a tissue refill, at least one reflection field, and absence of the tissue product.
16. A tissue refill product for the tissue dispenser according to claim 1, the tissue refill product arranged with at least one reflective field located on at least one side of the tissue refill product.
17. The tissue refill product according to claim 16, wherein the at least one reflective field comprises information about identity of the tissue refill product.
18. The tissue refill product according to claim 17, wherein the identity of the tissue refill product is based on at least one of reflectivity of the reflective field and location of a plurality of reflective fields.
19. The tissue dispenser according to claim 1, wherein a first one of the at least two sensor elements senses a first extent of the issue product, and a second one of the at least two sensor elements senses a second extent of the tissue product.
20. The tissue dispenser according to claim 1, wherein the data collection processing unit is arranged to obtain signals from the reflected light from each of the sensor elements, and at least one of the obtained signals is communicated to the central sever when one of the at least two sensor elements senses an extent of the tissue product and a second one of the at least two sensor elements does not sense the level of tissue product.
21. A tissue dispenser, comprising: a tissue holder arranged to receive a tissue product to be dispensed from the tissue dispenser; at least one sensor collection unit arranged on the tissue holder, the one sensor collection unit comprising at least one sensor collection processing unit, at least one communication interface, and at least two sensor elements, each of the two sensor elements comprising a light source and a light detector and the two sensor elements being separated a distance from each other in at least one direction relative to the tissue product, each of the at least two sensor elements is arranged to transmit light from the light source towards the tissue product and detect reflected light in the light detector, and wherein the at least one sensor collection processing unit is configured such that sensing intervals at which the at least the two sensor elements transmit light is adjustable, and wherein an interval at which the at least one communication interface communicates results of the at least two sensor elements is adjustable; and wherein the sensor collection processing unit is arranged to determine a difference signal the reflected light from each of the sensor elements in relation to each other such that the level of tissue product in the tissue holder can be determined, and to communicate the difference signal to a central server for subsequent analysis using the communication interface; wherein the level of tissue product is determined in at least three different levels comprising information relative to need of refill of tissue product: refill not needed, refill soon to needed, and refill is needed.
22. A method of detecting a level of a tissue product in a dispenser, the dispenser comprising at least one sensor collection unit positioned in the dispenser, the at least one sensor collection unit including first and second optical sensor elements separated from each other in at least one direction relative the tissue product, the method comprising: obtaining a first sensor signal from the first optical sensor element arranged to detect reflected light; obtaining a second sensor signal from the second optical sensor element arranged to detect reflected light; using a data collection unit with a communication unit to receive data from the at least one sensor collection unit; and receiving data from the data collection unit and determining a level of the tissue product in the tissue holder; wherein each of the sensor elements of the at least one sensor collection unit is arranged to transmit light from the light source towards the tissue product and detect reflected light in the light detector, wherein the at least one sensor collection processing unit is configured such that sensing intervals at which the first and second optical sensor elements transmit light are adjustable, and wherein an interval at which the at least one communication interface communicates results of the at least two sensor elements is adjustable, and wherein the data collection unit is arranged to determine a difference between signals from the sensor elements in the one sensor collection unit.
23. The method according to claim 22, further comprising communicating the difference to a central server using a communication interface.
24. The method according to claim 22, wherein the tissue product comprises at least one reflection field.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(12) In
(13) The tissue dispensers may be one of two different types: dispensers providing a web of sheet material from a continuous roll of absorbent material and may be periodically perforated for separation or cut by the dispenser or dispensers providing pre cut tissue sheets stacked in a pile. For instance the former type is often used in toilet tissue dispensers and the latter in towel tissue dispensers providing paper for wiping hands after washing.
(14) In
(15) In
(16) An exemplary sensor collection unit (SCU) 400 is shown in
(17) Each sensor element may comprise a light transmitter 404 and 406, e.g. a LED, laser, or lamp, and a light detector, e.g. a LED or a photo detector 405 and 407. Each sensor elements may alternatively comprise both a light transmitter and a light detector in the same sensor unit, e.g. using a LED; this may be seen in
(18) The light transmitter 404, 406 transmits light on to the tissue product, the light is reflected or is dissipated if no tissue product is available; thereafter the reflected light is detected by the detector 405, 407 or the LED detects the absence of tissue product. The LED detector may be a normal LED, e.g. similar to the LED transmitter, operating in “reverse” mode, i.e. when light is directed on to the LED a small current will be produced and this may be detected using appropriate amplification and filtering electronics. The light transmitted from the transmitter may be of any suitable wavelength including, but not limited to, visible, ultraviolet, or infrared wavelengths. It should be noted that the light transmitter and light detector may be separate components or they may be mounted in the same casing and provided as a single component.
(19) The components of the SCU are mounted on a circuit board and appropriately mounted in a casing with light transmitter/detector openings. The SCU may further comprise a power supply, e.g. a battery, light transmitter/detector electronics, e.g. amplification circuitry, drive circuitry, filter circuitry, power supply control circuitry, and circuitry connecting the different functional elements together. The processing unit may comprise any suitable type of unit executing instructions sets of software or hardware program; the processing unit may for instance be a central processing unit (CPU), a microprocessor, a micro controller, a field programmable gate array (FPGA), or an application specific integrated circuit (ASIC). The memory unit may be arranged to hold instructions sets for operating the SCU, calibration data and other similar data, and measurement data from the at least one sensor. The processing device is also arranged to communicate with at least one external device, such as for instance a data collection unit (DCU). The memory unit may comprise at least one of a volatile and/or non-volatile memory type memory, for instance at least one of a read only memory, random access memory (RAM), electrical erasable programmable memory (EEPROM), flash memory, hard disk, and so on. The communication unit may be arrange to use any suitable short range communication method, for instance using publicly available unlicensed ISM band (industrial, scientific and medical), e.g. Bluetooth, Wireless local area network (WLAN) according to any suitable standard such as 802.11 standard series, or proprietary communication protocols. It should be appreciated that also long range communication protocols may be used, for instance GSM, GPRS, EDGE, UMTS, LTE, WCDMA, CDMA2000, and so on. It should be noted that ISM bands may operate at several different approximate center frequencies such as 6.78 MHz, 13.56 MHz, 27.12 MHz, 40.68 MHz, 433.92 MHz, 916 MHz, 2.45 GHz, 5.8 GHz, 24.125 GHz, 61.25 GHz, 122.5 GHz, and 245 GHz. For instance, a short range device (SRD) uses advantageously a low power radio communication solution operating at any suitable unlicensed wireless communication radio. The frequency interval for the sensing or the radio communication may be changed according to different demands, for instance depending on type of dispenser or battery consumption demands. The sensing intervals as well as the radio communication intervals might e.g. be in intervals of 1 per second, 1 per 10 seconds, 1 per minute, 1 per 5 minutes, every 480 seconds, 1 per 10 minutes, 1 per hour, 1 per day or any suitable time interval there between or longer or shorter
(20) The data collection unit (DCU) 415 comprises, as seen in
(21) It should be noted that even though an embodiment of the present invention has been exemplified with wireless communication between the SCU and DCU and the DCU and the server, alternatively wired connection may be utilized at either connection, e.g. using Ethernet standard. Furthermore, non radio based wireless communication protocols may be used between the SCU and DCU, e.g. infrared communication technology. Furthermore, alternatively, the SCU may communicate directly with the server or with equipment operated by the janitor using a long range wireless communication mode.
(22) The level detector advantageously comprises two separate elements each with a transmitter and detector as discussed earlier. The two elements are separated a distance from each other relative the dispensed product in order to get readings on different parts of the dispensed product. This two elements feature may be useful for increasing the readability of the level detector. The tissue material may be arranged with a reflective field on a side of the refill, which reflective field may be used for reflecting the light from the transmitter and optionally providing a reference of known reflectivity. This reflective field may for instance be applied on only part of the tissue product side as will be discussed later below. However, it should be noted that the two separate elements may be arranged so as to detect different types of reflectivity of the tissue refill, for instance such as one sensor unit detects light reflected from a portion of the refill with a reflective field and the other sensor unit detects light reflected from a portion of the refill without a reflective field—thus signals from the two sensor units will be different and a difference signal may be provided increasing the signal to noise ratio and thus the readability of the level. By varying the reflectivity level of an area of the tissue product or the reflective field it is possible to provide identification of different types of material or different qualities of material. The sensor elements are arranged to detect different contrast values since the transmission light output may be calibrated and may therefore be considered known. Using fields with different reflectivity contrast, e.g. with different colors or grey scales, fields with density gradients, or different intensities, e.g. different intensities of colors, it is possible to provide information about the level, quality, type, and/or brand of the product—the solution may determine a measure of reflectivity level. The reflective field may be made of different dyes of different color, different intensities, a fluorescent material, a phosphorescent material, or different textures creating differences in reflectivity as compared to surrounding areas of the product. The fields may be printed or mechanically provided on the product. The reflectivity level of an area of the tissue may also refer to reflective properties of the tissue paper as well as a reflection field provided on the tissue paper. The reflectivity level of an area of the tissue provides a reflection reference which could provide info about the type of tissue product, quality of tissue product, etc. The reflection reference can also give information about the location on the tissue refill and can refer to the reflective properties of the tissue paper or reflective fields. It should thus be noted that the use of reflective fields is not necessary, but that reflection of the light may be provided directly on the material of the product; however, at the expense of possibly making it more difficult to detect the quality or type of the material. If the quality is to be determined without reflective fields, the sensor unit needs to determine the reflectivity level with higher accuracy and determine the quality from this measurement. The sensor elements are arranged to detect any area capable of reflecting light and/or the absence of tissue product. Use of UV transmitters/detectors may for instance be used to discriminate between virgin or recycled paper since they comprise different levels of whiteners that behave differently in UV light.
(23) The placement of the sensor elements in the dispenser may be varied depending on the type of dispenser, dispenser height, and/or tissue product. For instance the sensor elements may be provided on a rail and may be repositioned and fastened on the rail if so needed.
(24) As for large dispensers, they can be refilled as soon as there is space enough in the dispenser; a problem in such a situation may be that consumption might not be correctly monitored with only one SCU/detection device since it is placed somewhere close to a dispensing outlet, such that the last refill is detected by the SCU unit. In such cases more detection units, i.e. SCU(s) may be required in order to get a relevant level indication.
(25) The sensor elements may comprise different types of light detectors, e.g. LEDs operating in different wavelength areas. One detector may operate in the UV area and the other in the visible or infrared area. Furthermore, the detectors may be of different quality providing different signals depending on the reflectivity level or reflective fields. The use of different types of detectors and/or transmitters may also be used for providing detection of quality of tissue product. The signal strength from the detector will vary depending on light provided and quality of tissue product, for instance reflective properties of recycled tissue paper will depend on recycled content and thus vary from different production batches whereas reflective properties in the visible regime will depend on paper brightness. This may be seen in table 1 below indicting reflectivity for different types of paper and detectors:
(26) TABLE-US-00001 TABLE 1 Recycled Hybrid Virgin UV detector (recycled High Medium Low content) LED detector (paper Low Medium High brightness)
(27) With the term recycled in table 1 is meant a paper comprising a high content of recycled paper, with the term virgin with a low content of recycled paper, and the term hybrid paper comprising both recycled and virgin paper.
(28) The same differences may also be found when using different types of coloring of the transmitter and depending on type of light detector each color will give different responses in the light detector. Table 2 indicates differences in detector response as a function of color:
(29) TABLE-US-00002 TABLE 2 Blue Yellow-Green Red Detector range 450-500 nm High Medium Low Detector range 640-700 nm Low Medium High
(30) The detector range number indicates a wavelength range where the detector is optimized and is given in nanometers.
(31) One may also combine different types of transmitters and detectors, for instance using a UV LED transmitter together with a RED LED 640 operating in reverse mode may give a good possibility to separate different qualities of paper. Recycled paper may give a low signal in the detector with ordinary LED sensors due to low brightness, whereas the UV sensor would yield a high signal due to high content of fluorescent material in the paper. In virgin qualities the opposite is true, where a LED 640 sensor will yield high signal strength due to the better reflection of the bright paper—the UV sensor yields low signal levels due to the low content of fluorescent material in the virgin paper. Combining the different types of transmitters and detectors may provide suitable separation of different qualities. It should be noted that the two sensor elements may also comprise different combinations.
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(36) In applications with a continuous roll of web material another variation of reflective field may be used as can be seen in
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(38) The analysis of the current product level, and/or possibly also product qualities, may be executed in the SCU, DCU, or the server. For instance, since the SCU advantageously is battery operated, the analysis is executed in the DCU or server in order to preserve power consumption and prolong the life time before battery replacement is needed. The frequency of detection that the SCU performs may also be adjusted depending on application and desired power consumption when the SCU is battery operated.
(39) The data is transmitted to a server 1001 as illustrated in
(40) The server may serve several locations of a customer and even several different customers. Customers may be for instance a cleaning company handling in turn one or several clients, office locations which handle their own cleaning or maintenance of washrooms, or organization such as schools, retirement homes, hospitals, and similar organizations providing locations with public or semi public washrooms.
(41) The network 1010 may be any suitable network that may transmit data from the DCU to the server, including but not limited to 4G, 3G, GSM, GPRS, UMTS, LTE, IP based network, Ethernet, the Internet, or similar packet data enabled network solutions directly or in a combination of some of these solutions.
(42) The operation of a central server and real time tracking of use of tissue products open up new revenue streams by providing new business cases, such as keeping track of statistics of use for tissue suppliers enabling more efficient manufacturing and distribution, decreasing service intervals of washrooms, more optimal scheduling of service personnel at different locations, decreasing stocks of tissue products, and so on.
(43) It should be noted that the word “comprising” does not exclude the presence of other elements or steps than those listed and the words “a” or “an” preceding an element do not exclude the presence of a plurality of such elements. It should further be noted that any reference signs do not limit the scope of the claims, that the invention may be at least in part implemented by means of both hardware and software, and that several “means” or “units” may be represented by the same item of hardware.
(44) The above mentioned and described embodiments are only given as examples and should not be limiting to the present invention. Other solutions, uses, objectives, and functions within the scope of the invention as exemplified in the below described embodiments should be apparent for the person skilled in the art.
ABBREVIATIONS
(45) GSM Global System for Mobile Communications
(46) GPRS General Packet Radio Services
(47) EDGE Enhanced Data Rates for GSM Evolution
(48) UMTS Universal Mobile Telecommunications System
(49) LTE Long Term Evolution
(50) WCDMA Wideband Code Division Multiple Access
(51) CDMA2000 Code Division Multiple Access 2000
(52) HSDPA High Speed Downlink Packet Access
(53) SCU Sensor Collection Unit
(54) DCU Data Collection Unit
(55) IP Internet Protocol