Underwater mobile inspection apparatus and underwater inspection equipment
10967943 ยท 2021-04-06
Assignee
Inventors
- Akira Kimura (Kobe, JP)
- Noriyuki Okaya (Kobe, JP)
- Kazuya Sumino (Osaka, JP)
- Minehiko Mukaida (Kobe, JP)
- Hiroaki Kagaya (Kobe, JP)
- Masanori Hamamatsu (Kobe, JP)
- Akiyoshi Saiki (Kobe, JP)
- Tetsuya Kubota (Kobe, JP)
- Masayuki Enomoto (Kobe, JP)
Cpc classification
B63B59/00
PERFORMING OPERATIONS; TRANSPORTING
B63G2008/008
PERFORMING OPERATIONS; TRANSPORTING
B63G8/001
PERFORMING OPERATIONS; TRANSPORTING
B63B2027/165
PERFORMING OPERATIONS; TRANSPORTING
B63C11/52
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63G8/00
PERFORMING OPERATIONS; TRANSPORTING
B63C11/52
PERFORMING OPERATIONS; TRANSPORTING
B63C11/48
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An underwater mobile inspection apparatus capable of inspecting an inspection object on a seafloor while cruising includes a cruising body configured to submerge under-water and cruise along the inspection object so as to not come into contact with the inspection object, a first movable arm provided on the cruising-body, and an inspection tool unit provided on the first movable arm and including at least one of an image-capturing camera for use in visually inspecting the inspection object and a device configured to inspect a wall thickness of the inspection object by using an ultrasonic wave. A controller is configured to, when the cruising-body cruises along the inspection object so as to not come into contact with the inspection object, operate the first movable arm to move the inspection tool unit, such that a positional relationship of the inspection tool unit with the inspection object becomes a predetermined target positional relationship.
Claims
1. An underwater mobile inspection apparatus capable of inspecting an inspection object on a seafloor while cruising, the underwater mobile inspection apparatus comprising: a cruising body configured to submerge under water and cruise along the inspection object in such a manner as not to come into contact with the inspection object; a first movable arm provided on the cruising body; an inspection tool unit for use in inspecting the inspection object, the inspection tool unit being provided on the first movable arm; and a controller configured to, when the cruising body cruises along the inspection object in such a manner as not to come into contact with the inspection object, operate the first movable arm to move the inspection tool unit, such that a positional relationship of the inspection tool unit with the inspection object becomes a predetermined target positional relationship, wherein the controller: stores a map showing an installation location of the inspection object; and controls the cruising body based on installation location information indicated by the map, the installation location information specifying the installation location of the inspection object, such that the cruising body autonomously cruises along the inspection object in such a manner as not to come into contact with the inspection object.
2. The underwater mobile inspection apparatus according to claim 1, wherein the cruising body includes an inspection object detector configured to obtain inspection object information containing a positional relationship between the cruising body and the inspection object and a shape of the inspection object, and the controller controls the cruising body based on the installation location information and the inspection object information, such that the cruising body autonomously cruises along the inspection object in such a manner as not to come into contact with the inspection object.
3. The underwater mobile inspection apparatus according to claim 1, comprising: an inspection object detector included in the cruising body and configured to obtain inspection object information containing a positional relationship between the inspection tool unit and the inspection object and a shape of the inspection object; a second movable arm provided on the inspection tool unit; and an image-capturing camera for use in visually inspecting the inspection object, the image-capturing camera being provided on the second movable arm, wherein the controller controls the second movable arm based on the inspection object information, such that a positional relationship of the image-capturing camera with the inspection object becomes a predetermined target positional relationship.
4. The underwater mobile inspection apparatus according to claim 1, herein the inspection tool unit includes at least one of an anti-corrosion inspection device and a wall thickness inspection device.
5. The underwater mobile inspection apparatus according to claim 4, wherein the anti-corrosion inspection device includes an anti-corrosion potential measurement device, and the anti-corrosion potential measurement device includes: a potential measurement probe provided on the inspection tool unit; and a remote electrode connected to a linear object reeled out from an electrode winch provided on the cruising body.
6. The underwater mobile inspection apparatus according to claim 1, wherein the first movable arm includes a parallel link mechanism.
7. The underwater mobile inspection apparatus according to claim 1, wherein the inspection tool unit is provided with a running part configured to allow the inspection tool unit to run on the inspection object, and the controller operates the first movable arm by force feedback control, such that the inspection tool unit is in pressure contact with the inspection object with predetermined target pressing force.
8. The underwater mobile inspection apparatus according to claim 7, wherein the running part is a wheel.
9. Underwater inspection equipment comprising: the underwater bile inspection apparatus according to claim 1; and a docking station disposed on a seafloor, wherein the underwater mobile inspection apparatus is configured to be docked with and undocked from the docking station disposed on the seafloor, and in a state where the underwater mobile inspection apparatus is docked with the docking station, a first connector provided on the underwater mobile inspection apparatus is connected to a second connector provided in the docking station, and charging of a battery of the underwater mobile inspection apparatus, transmission of inspection data that has been obtained, or reception of an inspection instruction is performed.
10. The underwater inspection equipment according to claim 9, comprising an underwater mobile inspection apparatus including: an inspection object detector included in the cruising body and configured to obtain inspection object information containing a positional relationship between the inspection tool unit and the inspection object and a shape of the inspection object a second movable arm provided on the inspection tool unit and an image-capturing camera for use in visually inspecting the inspection object, the image-capturing camera being provided on the second movable arm, wherein the controller controls the second movable arm based on the inspection object information, such that a positional relationship of the image-capturing camera with the inspection object becomes a predetermined target positional relationship; wherein the underwater mobile inspection apparatus is configured to store image data in a recording device included in the underwater mobile inspection apparatus, the image data being obtained by capturing an image of the inspection object with the image-capturing camera, and in a state where the underwater mobile inspection apparatus is docked with the docking station, the underwater mobile inspection apparatus transmits the image data.
11. The underwater mobile inspection apparatus according to claim 2, comprising: an inspection object detector included in the cruising body and configured to obtain inspection object information containing a positional relationship between the inspection tool unit and the inspection object and a shape of the inspection object; a second movable arm provided on the inspection tool unit; and an image-capturing camera for use in visually inspecting the inspection object, the image-capturing camera being provided on the second movable arm, wherein the controller controls the second movable arm based on the inspection object information, such that a positional relationship of the image-capturing camera with the inspection object becomes a predetermined target positional relationship.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
DESCRIPTION OF EMBODIMENTS
(5) Hereinafter, one embodiment of an underwater mobile inspection apparatus and underwater inspection equipment according to the present invention is described with reference to
(6) As shown in
(7) As shown in
(8) The cruising body 14 shown in
(9) The cruising body 14 includes first and second detectors 19 and 20 for obtaining inspection object information. The inspection object information contains a positional relationship between the cruising body 14 and the subsea pipeline 13, a positional relationship between the inspection tool unit 17 and the subsea pipeline 13, and the shape of the subsea pipeline 13.
(10) The first detector 19 is a multi-beam sonar. As shown in
(11) The second detectors 20 are lasers for use in shape recognition. As shown in
(12) As shown in
(13) The first joint 21 includes a first frame 26. The first frame 26 is rotatably connected, via a vertical shaft 29, to a support protrusion 30 provided at the rear of the cruising body 14. A first driver (not shown) drives the first frame 26 (first movable arm 16) to rotate around the vertical shaft 29.
(14) The first parallel link mechanism 24 includes two parallel links 24a. One ends of the two respective parallel links 24a are rotatably connected to the first frame 26 via horizontal shafts 31. The other ends of the two respective parallel links 24a are rotatably connected to a second frame 27 via horizontal shafts 32. A second driver (not shown) drives the first parallel link mechanism 24 to rotate around the horizontal shafts 31.
(15) The second parallel link mechanism 25 includes two parallel links 25a. On ends of the two respective parallel links 25a are rotatably connected to the second frame 27 via horizontal shafts 33. The other ends of the two respective parallel links 25a are rotatably connected to a third frame 28 via horizontal shafts 34. A third driver (not shown) drives the second parallel link mechanism 25 to rotate around the horizontal shafts 33.
(16) A fourth driver (not shown) drives the inspection tool unit 17 to rotate around a vertical shaft 52 relative to the third frame 28.
(17) The inspection tool unit 17 is provided on the third frame 28.
(18) As shown in
(19) The first and second image-capturing cameras 36 are configured to capture images of the left and right side surfaces of the subsea pipeline 13. The captured images allow an operator to visually inspect the left and right side surfaces of the pipeline.
(20) Moreover, as shown in
(21) As shown in
(22) The anti-corrosion inspection device 39 serves to inspect the degree of degradation of anti-corrosion treatment (e.g., anti-corrosion coating) of the subsea pipeline 13 for its overall length. The anti-corrosion inspection device 39 includes a potential measurement probe 39a and a remote electrode 39b. The potential measurement probe 39a is provided on the inspection tool unit 17 via the bracket 38. The distal end of the potential measurement probe 39a is positioned near the upper surface of the pipeline 13. The remote electrode 39b is connected to the distal end of a linear object 41 which is reeled out from an electrode winch 40 provided on the cruising body 14.
(23)
(24) The wall thickness inspection device is a known conventional device, for example, a device configured to inspect the wall thickness of the subsea pipeline 13 for its overall length by using ultrasonic waves. Accordingly, the degree of corrosion of the subsea pipeline 13 and the presence or absence of damage to the subsea pipeline 13 can be inspected.
(25) As shown in
(26) Next, a description is given of a controller (not shown) included in the cruising body 14. The controller controls the cruising body 14 based on the inspection object information, such that the cruising body 14 autonomously cruises along the subsea pipeline 13 in such a manner as not to come into contact with the subsea pipeline 13.
(27) As described above, the inspection object information is obtained by the first and second detectors 19 and 20. The inspection object information contains a positional relationship between the cruising body 14 and the subsea pipeline 13 as well as the shape of the pipeline.
(28) The controller is configured to, when the cruising body 14 cruises based on the inspection object information along the subsea pipeline 13 in such a manner as not to come into contact with the subsea pipeline 13 as described above, operate the first movable arm 16 based on the same inspection object information to move the inspection tool unit 17, such that the positional relationship of the inspection tool unit 17 with the subsea pipeline 13 becomes a predetermined target positional relationship.
(29) Moreover, the controller is configured to operate the pair of second movable arms 35 shown in
(30) Furthermore, the controller is configured to operate the first movable arm 16 by force feedback control, such that the inspection tool unit 17, which runs on the subsea pipeline 13 shown in
(31) The load detector is configured to detect the pressure contact force of the inspection tool unit 17 against the subsea pipeline 13. The controller is configured to control the motion of the first movable arm 16, such that the detected force becomes target pressing force which is set in advance.
(32) Next, functions of the underwater mobile inspection apparatus 11 with the above-described configuration are described. According to the underwater mobile inspection apparatus 11 shown in
(33) Specifically, the cruising body 14 can autonomously cruise along the subsea pipeline 13 in such a manner as not to come into contact with the subsea pipeline 13, because, for example, a map showing the installation location of the subsea pipeline 13 is stored in a memory of the controller, and the cruising of the cruising body 14 is controlled based on the pipeline installation location information indicated by the map and inspection object information.
(34) When the cruising body 14 cruises along the subsea pipeline 13 in such a manner as not to come into contact with the subsea pipeline 13, the controller operates the first movable arm 16 to move the inspection tool unit 17, such that the positional relationship of the inspection tool unit 17 with the subsea pipeline 13 becomes a target positional relationship which is set in advance.
(35) The target positional relationship of the inspection tool unit 17 with the subsea pipeline 13 is, as indicated by dashed lines 45 in
(36) As described above, the cruising body 14 is configured to submerge under water and cruise along the subsea pipeline 13 in such a manner as not to come into contact with the subsea pipeline 13. This makes it possible to prevent the weight of the cruising body 14 and inertial force exerted on the cruising body 14 from being applied to the subsea pipeline 13. Consequently, damage to the subsea pipeline 13 due to receiving the weight of the cruising body 14 and the inertial force exerted on the cruising body 14 can be prevented. This makes it possible to perform high-speed inspection work while cruising at a high speed.
(37) Moreover, even if heavy-weight mechanical tools and devices necessary for the inspection work are loaded on the cruising body 14, force based on the mass of the cruising body 14 is not applied to the subsea pipeline 13. Therefore, more mechanical tools and the like can be loaded on the cruising body 14 compared to the conventional art This makes it possible to improve the quality of various work, including an inspection and cleaning of the subsea pipeline 13.
(38) Furthermore, the controller is configured to, when the cruising body 14 cruises along the subsea pipeline 13, operate the first movable arm 16 to move the inspection tool unit 17, such that the positional relationship of the inspection tool unit 17 With the subsea pipeline 13 becomes a predetermined target positional relationship. Therefore, by means of the inspection tool unit 17, an inspection of a predetermined target area of the subsea pipeline 13 (in the present embodiment, the left side surface, the right side surface, and the upper surface of the subsea pipeline 13 are the predetermined target area) can be precisely performed. Thus, provided is the underwater mobile inspection apparatus 11, which makes it possible to improve the quality of various work, including an inspection and cleaning of the subsea pipeline 13.
(39) In the present embodiment, the left side surface, the right side surface, and the upper surface of the subsea pipeline 13 are to be inspected. However, the inspection may be additionally performed on, for example, the lower surface of the subsea pipeline 13.
(40) As described above, the cruising body 14 includes the controller. The controller can control the cruising body 14 based on the inspection object information obtained by the first and second detectors 19 and 20 so that the cruising body 14 will autonomously cruise along the subsea pipeline 13 in such a manner as not to come into contact with the subsea pipeline 13, which is, for example, bent as shown in
(41) The inspection object information is information containing, for example, a positional relationship between the cruising body 14 and the subsea pipeline 13 as well as the shape of the pipeline 13. The inspection object information is, for example, information about the degree of bending of the pipeline 13 and information about the presence or absence of foreign matter on the pipeline 13.
(42) Since the cruising body 14 is configured to autonomously cruise along the subsea pipeline 13, it is not necessary to remote-control the underwater mobile inspection apparatus 11 from an offshore support ship, and the subsea pipeline 13 can be inspected automatically. This makes it possible to reduce labor hours, labor costs, and costs of the support ship for inspecting the subsea pipeline 13.
(43) Further, when the cruising body 14 autonomously cruises along the subsea pipeline 13 in such a manner as not to come into contact with the subsea pipeline 13, the controller can operate the second movable arms 35 shown in
(44) The above configuration allows the first to third image-capturing cameras 36 and 37 to precisely capture images of the external view of the predetermined target area of the subsea pipeline 13. By visually confirming image data of the captured images, an operator is allowed to perform precise visual inspection of the subsea pipeline 13.
(45) The target positional relationship of the first and second image-capturing cameras 36 with the subsea pipeline 13 is, as shown in
(46) The target positional relationship of the third image-capturing camera 37 with the subsea pipeline 13 is, as shown in
(47) As shown in
(48) When an anti-corrosion potential measurement device is used as the anti-corrosion inspection device 39 as shown in
(49) The electrode winch 40 for reeling in or out the linear object 41 to which the remote electrode 39b of the anti-corrosion inspection device 39 is connected is provided on the cruising body 14. Since the cruising body 14 can cruise along the subsea pipeline 13 in such a manner as not to come into contact with the subsea pipeline 13, damage to the subsea pipeline 13 due to force based on the mass of the cruising body 14 including the electrode winch 40 can be prevented.
(50) Further, as shown in
(51) As shown in
(52) The controller is configured to operate the first movable arm 16 by force feedback control, such that the inspection tool unit 17 is in pressure contact with the subsea pipeline 13 with predetermined force. Therefore, even though there is the weight of the inspection tool unit 17 as well as inertial force exerted on the inspection tool unit 17, force applied to the subsea pipeline 13 can be controlled to be predetermined target pressing force. This consequently makes it possible to prevent a situation where the subsea pipeline 13 receives force based on the mass of the cruising body 14 and thereby becomes damaged.
(53) Further, by using wheels as the running part 43 of the inspection tool unit 17, the body of the inspection tool unit 17 can be assuredly prevented from coming into contact with the subsea pipeline 13, and thereby damage to the inspection tool unit 17 due to such contact can be prevented.
(54) Next, the underwater inspection equipment 12 is described with reference to
(55) The docking station 15 includes a substantially parallelepiped cage-like unit 46. The underwater mobile inspection apparatus 11 enters the inside of the cage-like unit 46 where the underwater mobile inspection apparatus 11 can be docked. A second connector 48 is provided on a floor 46a of the cage-like unit 46.
(56) As shown in
(57) For example, the docking station 15 is suspended by a rope 49 from an offshore production base. The rope 49 is reeled in or out by a hoist (not shown). Accordingly, the docking station 15 is lifted and lowered by the hoist, and thereby the docking station 15 can be drawn up onto the offshore production base or set on a seafloor 50.
(58) The offshore production base and the docking station 15 are connected to each other by a cable 51. Via the cable 51, electric power for use in charging the battery can be supplied, and an inspection instruction can be transmitted, from the offshore production base to the docking station 15. Moreover, inspection data obtained by the underwater mobile inspection apparatus 11 can be transmitted from the docking station 15 to the offshore production base via the cable 51. The second connector 48 of the docking station 15 is connected to the cable 51. The offshore production base is, for example, a petroleum gas production rig or a floating crude oil production, storage and offloading facility.
(59) According to the underwater inspection equipment 12 shown in
(60) In other words, the underwater mobile inspection apparatus 11 can transmit the obtained inspection data to the offshore production base via the docking station 15, and an operator can know inspection results of the subsea pipeline 13 based on the transmitted inspection data. Then, based on a received inspection instruction, the underwater mobile inspection apparatus 11 can perform an inspection of, for example, a next subsea pipeline 13. When the battery of the underwater mobile inspection apparatus 11 has been charged, the underwater mobile inspection apparatus 11 can go on to the inspection of, for example, the next subsea pipeline 13 while keeping staying in a submerged state at the seafloor. This makes it possible to reduce a time required for performing the inspections and reduce labor hours.
(61) The underwater mobile inspection apparatus 11 included in the underwater inspection equipment 12 shown in
(62) According to the underwater inspection equipment 12, when the underwater mobile inspection apparatus 11 inspects the subsea pipeline 13, the first to third image-capturing cameras 36 and 37 capture images of the subsea pipeline 13, and inspection data containing image data of the captured images can be stored in the recording device included in the underwater mobile inspection apparatus 11. Then, in a state where the underwater mobile inspection apparatus 11 is docked with the docking station, or after the underwater mobile inspection apparatus 11 is docked with the docking station, the inspection data stored in the recording device, which contains the image data, can be transmitted to, for example, an offshore location via the cable 51.
(63) Although the above embodiment has been described by taking a subsea pipeline as an example of the inspection object 13, the inspection object 13 is not limited to a subsea pipeline, but may be, for example, a submarine electrical cable laid on the seafloor or a subsea structure such as a jacket.
(64) In the above-described embodiment, the underwater mobile inspection apparatus 11 cruises along the subsea pipeline 13, and while cruising, inspects the subsea pipeline 13 by means of the inspection tool unit 17. However, as an alternative, the underwater mobile inspection apparatus 11 may inspect a facility or a building built on the seafloor.
(65) Further, in the above-described embodiment, as shown in
(66) Also in this case, the controller is configured to control the first movable arm 16 such that the positional relationship of the inspection tool unit 17 with the subsea pipeline 13 becomes a predetermined target positional relationship.
(67) If the inspection tool unit 17 performs the inspection of the subsea pipeline 13 in such a non-contact manner as above, a situation where the subsea pipeline 13 receives the weight of the inspection tool unit 17 and inertial force exerted on the inspection tool unit 17 and thereby becomes damaged can be prevented. This makes it possible to perform faster inspection work by faster cruising.
(68) Further, in the above-described embodiment, the cruising body 14 is not remote-controlled but cruises autonomously. However, as an alternative, a cable may be connected to the cruising body, and an operator may remote-control the cruising body via the cable from an offshore location or from the ground to inspect the subsea pipeline 13.
INDUSTRIAL APPLICABILITY
(69) As described above, the underwater mobile inspection apparatus and underwater inspection equipment according to the present invention make it possible to prevent damage to an inspection object such as a subsea structure, the damage being due to receiving force based on the mass of the cruising body, and provide an excellent advantage of improving the quality of various work, including an inspection of the inspection object. Thus, the present invention is suitably applicable to underwater mobile inspection apparatuses and underwater inspection equipment.
REFERENCE SIGNS LIST
(70) 11 underwater mobile inspection apparatus
(71) 12 underwater inspection equipment
(72) 13 inspection object (subsea pipeline)
(73) 14 cruising body
(74) 15 docking station
(75) 16 first movable arm
(76) 17 inspection tool unit
(77) 18 thruster
(78) 19 fist detector
(79) 20 second detector
(80) 21 first joint
(81) 22 second joint
(82) 23 third joint
(83) 24 first parallel link mechanism
(84) 24a parallel link
(85) 25 second parallel link mechanism
(86) 25a parallel link
(87) 26 first frame
(88) 27 second frame
(89) 28 third frame
(90) 29 vertical shaft
(91) 30 support protrusion
(92) 31, 32, 33, 34 horizontal shaft
(93) 35 second movable arm
(94) 36 first and second image-capturing cameras
(95) 37 third image-capturing camera
(96) 38 bracket
(97) 39 anti-corrosion inspection device
(98) 39a potential measurement probe
(99) 39b remote electrode
(100) 40 electrode winch
(101) 41 linear object
(102) 42 vertical tail
(103) 43 running part (wheels)
(104) 44 dashed line indicating a cruising path
(105) 45 dashed line indicating a running path
(106) 46 cage-like unit
(107) 46a floor
(108) 47 first connector
(109) 48 second connector
(110) 49 rope
(111) 50 seafloor
(112) 51 cable
(113) 52 vertical shaft