Portable machine tool
10987823 · 2021-04-27
Assignee
Inventors
Cpc classification
B27C1/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B27C1/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A portable machine tool, in particular a hand-held planing machine, includes at least one workpiece positioning unit and at least one insert tool unit. The at least one workpiece positioning unit has at least one workpiece positioning surface. The at least one insert tool unit projects at least partially over the at least one workpiece positioning surface in order to permit processing of workpiece. The portable machine tool further includes at least one adjustment unit that is configured, in at least one state, to set at least one orientation of one or more of the insert tool unit and the workpiece positioning surface relative to one another.
Claims
1. A portable power tool, comprising: an adjustable first workpiece contact surface defining a first surface plane; a second workpiece contact surface defining a second surface plane; an insert tool projecting at least partially beyond the first surface plane in order to perform work on a workpiece; an insertion depth operating element; and a rotary disk element, wherein, in a first state, the insertion depth operating element is configured to be fixed to the rotary disk element such that the insertion depth operating element corotates with the rotary disk element, the insertion depth operating element and the rotary disk element configured to cooperate in the first state so as to adjust an alignment of the first workpiece contact surface relative to the insert tool and the second workpiece contact surface, and wherein, in a second state, the insertion depth operating element is not fixed to the rotary disk element such that the insertion depth operating element is movable relative to the rotary disk element.
2. The portable power tool as claimed in claim 1, further comprising: a guide arrangement configured to cooperate with the insertion depth operating element and the rotary disk element to limit the first workpiece contact surface to one degree of freedom of movement.
3. The portable power tool as claimed in claim 2, wherein: the first workpiece contact surface is configured to be adjustable along a movement axis; and the guide arrangement includes at least one anti-rotation element configured to cooperate with the insertion depth operating element and the rotary disk element to secure the first workpiece contact surface against rotation about the movement axis.
4. The portable power tool as claimed in claim 2, further comprising: an insertion depth setting element; and at least one play avoidance element configured to cooperate with the insertion depth setting element to avoid, at least substantially, a movement play of the insertion depth setting element.
5. The portable power tool as claimed in claim 4, wherein the play avoidance element is configured to apply a clamping force to the insertion depth setting element along a direction that is substantially transverse to a movement axis of the insertion depth setting element to avoid, at least substantially, the movement play of the insertion depth setting element.
6. The portable power tool as claimed in claim 1, further comprising: at least one contact protection element disposed on a power tool housing of the portable power tool in which the insert tool is at least partially housed and to which the adjustable first workpiece contact surface, the second workpiece contact surface, the insertion depth operating element, and the rotary disk element are connected.
7. The portable power tool as claimed in claim 1, wherein the portable power tool is configured as a hand-held power planer.
8. The portable power tool as claimed in claim 1, wherein, in the first state, the corotation of the insertion depth operating element and the rotary disk element adjusts the first workpiece contact surface relative to an insert tool axis of the insert tool in order to set a planing depth of the power tool.
9. The portable power tool as claimed in claim 1, wherein, in the second state, the rotary disk element is configured to adjust the first workpiece contact surface relative to an insert tool axis of the insert tool.
10. The portable power tool as claimed in claim 1, wherein: the insert tool defines an insert tool axis; and the portable power tool further comprises a setting mechanism configured to adjust an alignment of the insert tool axis relative to one of the first workpiece contact surface and the second workpiece contact surface.
11. A hand-held power planer, comprising: a first workpiece contact surface defining a first surface plane; an adjustable insert tool defining an insert tool axis and projecting at least partially beyond the first surface plane in order to perform work on a workpiece; and a setting mechanism configured to adjust an alignment of the insert tool axis relative to the first workpiece contact surface.
12. The hand-held power planer as claimed in claim 11, wherein: the insert tool includes an insert tool bearing element; and the setting mechanism is configured to set a position of the insert tool bearing element in order to adjust the alignment of the insert tool axis.
13. The hand-held power planer as claimed in claim 12, wherein the setting mechanism includes a cam mechanism configured to adjust the alignment of the insert tool axis.
14. The hand-held power planer as claimed in claim 13, wherein: the setting mechanism includes an eccentric element and a cam mechanism element; and the eccentric element is arranged within the cam mechanism element such that rotation of the eccentric element adjusts the position of the insert tool bearing element.
15. The hand-held power planer as claimed in claim 14, wherein: the eccentric element includes an actuation region disposed on the eccentric element symmetrically in relation to a rotation axis of the eccentric element; and the actuation region is configured to be actuated so as to rotate the eccentric element.
16. The hand-held power planer as claimed in claim 15, wherein: the setting mechanism further includes a fixing element; and the eccentric element includes a fixing element receiving region configured to receive the fixing element so as to fix the eccentric element in at least one eccentric position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages are disclosed by the following description of the drawings. The drawings show an exemplary embodiment of the disclosure. The drawings, the description and the claims contain numerous features in combination. Persons skilled in the art will also expediently consider the features individually and combine them to create appropriate further combinations.
(2) There are shown in:
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DETAILED DESCRIPTION
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(12) The portable power tool 10 is realized as a hand-held power planer. The portable power tool 10 thus comprises at least the workpiece contact unit 12, which has at least the workpiece contact surface 14, and at least one handle unit 66, which has at least one main handle 68. The workpiece contact unit 12 comprises in total at least two workpiece contact surfaces 14, 16. The workpiece contact surfaces 14, 16, in particular at least in an adjusted state, are at least substantially, in particular entirely, parallel to each other. It is also conceivable, however, for the workpiece contact unit 12 to have a number of workpiece contact surfaces 14, 16 other than two. One of the workpiece contact surfaces 14, 16 in this case is movably mounted on a power tool housing 70 of the portable power tool 10. The other of the workpiece contact surfaces 14, 16 is disposed in a fixed manner on the power tool housing 70. In this case, the workpiece contact surface 14 disposed in a fixed manner on the power tool housing 70 is constituted by a base plate element of the workpiece contact unit 12. The workpiece contact surface 16 that is movably mounted on the power tool housing 70 is constituted by a further base plate element of the workpiece contact unit 12. A position of the workpiece contact surface 16 that is movably mounted on the power tool housing 70 can be set relative to the power tool housing 70 by means of an insertion depth setting unit 48 of the portable power tool 10, in a manner already known to persons skilled in the art. The insertion depth setting unit 48 is thus designed, in a manner already known to persons skilled in the art, to set an insertion depth, in particular a planing depth, of an insert tool unit 18 of the portable power tool 10. For the purpose of setting an insertion depth, the insertion depth setting unit 48 comprises at least one insertion depth operating element 72. The insertion depth operating element 72 is rotatably mounted on the power tool housing 70. The insertion depth operating element 72 additionally constitutes a further support surface for a hand of an operator, for the purpose of guiding the portable power tool 10, in a manner already known to persons skilled in the art. The insert tool unit 18 of the portable power tool 10 projects at least partially over the at least one workpiece contact surface 14, 16, to enable work to be performed on a workpiece.
(13) The portable power tool 10 additionally comprises at least one operating unit 80, which is designed to open and/or close an electric circuit as a result of being actuated by an operator. The operating unit 80 has at least one operating element 82. The operating element 82 is disposed on the main handle 68. The operating element 82 in this case is movably mounted on the main handle 68. The operating element 82 is mounted in a translationally movable manner on the main handle 68. It is also conceivable for the operating element 82 to be pivotally mounted on the main handle 68. The operating element 82 is designed, in a manner already known to persons skilled in the art, to actuate an electric switch element (not represented in greater detail here) of the portable power tool 10.
(14) Further, the portable power tool 10 has a maximum longitudinal extent 84 and a maximum height extent 86, a ratio of the maximum longitudinal extent 84 to the maximum height extent 86 being less than 2.5. The maximum longitudinal extent 84 is at least substantially, in particular entirely, parallel to at least one of the workpiece contact surfaces 14, 16, and at least substantially, in particular entirely, perpendicular to an insert tool axis 88 of the insert tool unit 18 of the portable power tool 10. The maximum height extent 86 is at least substantially, in particular entirely, perpendicular to at least one of the workpiece contact surfaces 14, 16. The portable power tool 10 additionally has a maximum width extent 90, which is at least substantially, in particular entirely, parallel to at least one of the workpiece contact surfaces 14, 16, and at least substantially, in particular entirely, parallel to the insert tool axis 88 of the insert tool unit 18. In this case, a ratio of the maximum longitudinal extent 84 to the maximum width extent 90 is less than 2.5.
(15) The power tool housing 70 additionally comprises at least two housing shell elements 92, 94, which are connected to each other. The housing shell elements 92, 94 in this case are fixed to each other by means of fastening elements, in particular screws. The power tool housing 70 is thus of a half-shell design. It is also conceivable, however, for the power tool housing 70 to be of a different design, considered appropriate by persons skilled in the art, such as, for example, a cup-type design, or a combination of a cup-type and a shell-type design, or the like. The power tool housing 70 is made of a plastic. In particular, all components of the portable power tool 10 are disposed directly in the housing shell elements 92, 94. Thus, all bearing seats or receivers for the components of the portable power tool 10 are constituted by the housing shell elements 92, 94. In particular, apart from bearing elements such as, for example, rolling bearings or slide bearings, it is advantageously possible to dispense with additional metallic elements for seating and/or receiving the individual components.
(16) The housing bearing elements 92, 94, when having been fixed to each other, constitute a main handle 68. Each of the housing shell elements 92, 94 preferably constitutes one half of the main handle 68. In this case, the energy storage receiving unit 62 is disposed mostly in the main handle 68. Preferably, the energy storage receiving unit 62 is disposed entirely in the main handle 68. The energy storage receiving unit 62 has at least one energy storage guide element (not represented in greater detail here), which has a main extent that is at least substantially, in particular entirely, parallel to the workpiece contact surfaces 14, 16. The energy storage guide element in this case is disposed on a side of one of the housing shell elements 92, 94 that faces away from a gripping surface 96 of the main handle 68, and that is constituted by an inner wall of one of the housing shell elements 92, 94. The energy storage guide element is of a rib-type design. It is also conceivable, however, for the energy storage guide unit to be of a different design, considered appropriate by persons skilled in the art, such as, for example, a groove type design or the like. The energy storage receiving unit 62 has in total at least two energy storage guide elements. It is also conceivable, however, for the energy storage receiving unit 62 to have a number of energy storage guide elements other than two. The energy storage guide elements are of an at least substantially similar design. In this case, each one of the energy storage guide elements is disposed, respectively, on an inner wall of one of the housing shell elements 92, 94. Thus, when the housing shell elements 92, 94 have been fixed to each other, the energy storage guide elements are disposed on two inner sides of the power tool housing 70 that face toward each other. The energy storage guide elements are at least substantially, in particular entirely, parallel to each other. The energy storage receiving unit 62 in this case is disposed on a side of the power tool housing 70 that faces away from the workpiece contact unit 12. The main handle 68 is thus likewise disposed on a side of the power tool housing 70 that faces away from the workpiece contact unit 12.
(17) The main handle 68 has at least one maximum distance point that, as viewed along the direction 64 that is at least substantially, in particular entirely, perpendicular to at least one of the workpiece contact surfaces 14, 16, has a maximum distance of less than 150 mm in relation to at least one of the workpiece contact surfaces 14, 16. The maximum distance point in this case is disposed on a side of the gripping surface of the main handle 68 that faces away from the workpiece contact unit 12. Preferably, the maximum distance point has, in particular, as viewed along the direction 64 that is at least substantially perpendicular to at least one of the workpiece contact surfaces 14, 16, a maximum distance of less than 120 mm in relation to at least one of the workpiece contact surfaces 14, 16. In particular, when the movably mounted workpiece contact surface 16 is in a fully retracted state, in which the movably mounted workpiece contact surface 16 is in contact with a stop of the power tool housing 70, the maximum distance point has a maximum distance of less than 120 mm relative to the movably mounted workpiece contact surface 16.
(18) Furthermore, the portable power tool 10 has at least the center of gravity axis, which is at least substantially, in particular entirely, parallel to at least one of the workpiece contact surfaces 14, 16, and which, as viewed along the direction 64 that is at least substantially perpendicular to at least one of the workpiece contact surfaces 14, 16, has a maximum distance of less than 90 mm in relation to the maximum distance point. The center of gravity axis in this case has a maximum distance of less than 60 mm, in particular less than 50 mm, in relation to at least one of the workpiece contact surfaces 14, 16. Moreover, the center of gravity axis is at least substantially, in particular entirely, parallel to at least one of the workpiece contact surfaces 14, 16.
(19) Furthermore, the portable power tool 10 has at least one drive unit 98 that, as viewed along the direction 64 that is at least substantially perpendicular to at least one of the workpiece contact surfaces 14, 16, is at least mostly disposed above the center of gravity axis (
(20) The drive unit 98 is designed to drive the insert tool unit 18 of the portable power tool 10. The portable power tool 10 in this case has at least one output unit 100 (
(21) Furthermore, the portable power tool 10 has at least one insert tool unit 18, the drive unit 98, as viewed along the direction 64 that is at least substantially perpendicular to at least one of the workpiece contact surfaces 14 16, being mostly disposed above the insert tool unit 18 (
(22) Further, the portable power tool 10 comprises at least one workpiece debris discharge unit 108, which is disposed in front of the insert tool unit 18 as viewed along a direction. 110 that is at least substantially, in particular entirely, parallel to at least one of the workpiece contact surfaces 14, 16. The workpiece debris discharge unit 108 is disposed in front of the insert tool unit 18 as viewed along a direction that is contrary to a working direction of the portable power tool 10 and along which the portable power tool 10 can be moved for the purpose of performing work on a workpiece. The workpiece debris discharge unit 108 in this case is designed to convey, out of an insert tool rotation region of the power tool housing 70 and out of the power tool housing 70 itself, following removal, workpiece particles that have been removed by means of the insert tool unit 18. Workpiece particles are conveyed by the workpiece debris discharge unit 108 by means of a rotational energy of the insert tool unit 18.
(23) For the purpose of outputting workpiece particles from the power tool housing 70, the workpiece debris discharge unit 108 comprises at least one discharge channel 112, which connects a side of the power tool housing 70 that faces away from the workpiece contact unit 12 to the insert tool rotation region (
(24) Furthermore, the portable power tool 10 comprises at least one adjustment unit 20, by means of which, in at least one state, at least one alignment of the insert tool unit 18 and/or of at least one of the workpiece contact surfaces 14, 16 relative to each other can be adjusted. By means of the adjustment unit 20, at least one alignment of the insert tool unit 18 relative to at least one of the workpiece contact surfaces 14, 16 can be adjusted, in at least one state, by a setting of a position of the insert tool unit. 18 and/or of a position of at least one of the workpiece contact surfaces 14, 16. The adjustment unit 20 is designed to adjust and/or compensate a relative alignment, realized as a tilt, parallelity and/or planarity, between the insert tool unit 18 and at least one of the workpiece contact surfaces 14, 16 by a setting of a position of the insert tool unit 18 and/or of a position of at least one of the workpiece contact surfaces 14, 16. The tilt that can be adjusted by means of the adjustment unit 20 is in this case a tilt of the insert tool unit 18 and/or at least one of the workpiece contact surfaces 14, 16 about a tilt axis that is at least substantially, in particular entirely, parallel to at least one of the workpiece contact surfaces 14, 16. The tilt axis in this additionally extends along a direction that is at least substantially, in particular entirely, perpendicular to the drive axis of the drive unit 98 or to the insert tool axis 88 of the rotational element 106. Thus, at least a parallelity, between the insert tool unit 18 and at least one of the workpiece contact surfaces 16, 16, can be adjusted, in at least one state, by means of the adjustment unit 20. Further, the adjustment unit 20 is designed to adjust a planarity of the workpiece contact surfaces 14, 16 relative to each other, in at least one state.
(25) The adjustment unit 20 has at least one guide unit 36, also referred to herein as a guide arrangement, which is designed to limit to one a number of degrees of freedom of movement of the at least one movably mounted workpiece contact surface 16 of the workpiece contact unit 12. For this purpose, the guide unit 36 comprises at least one anti-rotation element 38 (
(26) Disposed on the insertion-depth setting-element receiving region of the movably mounted workpiece contact surface 16 there is at least one thread, in particular an internal thread, of the insertion depth setting unit 48 and of the adjustment unit 20. The insertion depth setting unit 48 comprises at least one insertion depth setting element 50 (
(27) The insertion depth setting element 50 is fixed to a rotary disk element 118 of the insertion depth setting unit 48 in a rotationally fixed manner. In this case, the insertion depth setting element 50 is fixed to the rotary disk element 118 in a rotationally fixed manner by means of an injection method. It is also conceivable, however, for the insertion depth setting element 50 to be fixed to the rotary disk element 118 in a rotationally fixed manner by means of a different method, considered appropriate by persons skilled in the art, such as, for example, by means of an adhesive method, by means of a screw connection method, by means of a riveting method or the like. The rotary disk element 118 is rotatably mounted on the power tool housing 70, in particular mounted with little play on the power tool housing 70. The rotary disk element 118 in this case is rotatably mounted in the housing shell elements 92, 94. A rotation axis of the rotary disk element 118 extends, in particular, in a connecting plane of the housing shell elements 92, 94. The rotary disk element 118 is designed to accommodate the insertion depth operating element 72. The insertion depth operating element 72 can be fixed to the rotary disk element 118 in a rotationally fixed manner by means of at least one fastening element of the insertion depth setting unit 48, in particular by means of at least one screw. The rotary disk element 118 can thus likewise be rotated as a result of a rotary movement of the insertion depth operating element 72, for the purpose of setting a planing depth. For the purpose of setting a rotary position of the rotary disk element 118 relative to the power tool housing 70, the insertion depth setting unit 48 comprises at least one rotary position fixing element 120 (
(28) For the purpose of adjusting a parallelity and/or a planarity of the workpiece contact surfaces 14, 16 relative to each other by means of the adjustment unit 20, the insertion depth operating element 72 can be rotated relative to the rotary disk element 118, in at least one state, in particular in a state in which the insertion depth operating element 72 is not fixed to the rotary disk element 118. This renders possible “zeroizing” of the insertion depth setting unit 48, in order to adjust a parallelity and/or a planarity of the workpiece contact surfaces 14, 16 relative to each other by means of the adjustment unit 20. When the insertion depth operating element 72 is in a state in which it is not fixed to the rotary disk element 118, a position of the workpiece contact surfaces 14, 16 relative to each other can be set as a result of a rotation of the rotary disk element 118 relative to the insertion depth operating element 72. As soon as a parallelity and/or a planarity of the workpiece contact surfaces 14, 16 relative to each other has been set, the insertion depth operating element 72 can again be fixed to the rotary disk element 118 in a rotationally fixed manner, and it is possible to align the insertion depth operating element 72 to a zero point of a scale disposed on the rotary disk element 118. On the side that faces toward the rotary disk element 118, the insertion depth operating element 72 has a latching receiving region 126, which is designed for pre-positioning the insertion depth operating element 72 relative to the rotary disk element. 118 (
(29) The latching receiving region 126 of the insertion depth operating element 72 and the latching receiving region 128 of the rotary disk element 118, as well as undoing of the rotationally fixed fixing of the insertion depth operating element 72 to the rotary disk element 118 for the purpose of enabling a relative movement of the insertion depth operating element 72 and of the rotary disk element 118, in this case enable a parallelity and/or a planarity of the workpiece contact surfaces 14, 16 to be adjusted relative to each other. Thus, the latching receiving region 126 of the insertion depth operating element 72 and the latching receiving region 128 of the rotary disk element 118, as well as a rotatable seating of the insertion depth operating element 72 on the rotary disk element 118, constitute a surface position adjustment unit 21 of the adjustment unit 20. The adjustment unit 20 thus comprises at least one surface position adjustment unit 21 that, for the purpose of adjusting the at least one movably mounted workpiece contact surface 16, at least the insertion depth operating element 72 and the rotary disk element 118, which are mounted so as to be movable relative to each other, at least in one state. An adjustment of an alignment of the movably mounted workpiece contact surface 16 can thus be rendered possible, according to the disclosed method, by means of the adjustment unit 20. In addition, it is also conceivable for the adjustment unit 20 to have, in addition to the surface position adjustment unit 21, at least one tilt setting unit, which is designed to adjust and/or compensate a tilt of the workpiece contact surfaces 14, 16 relative to each other. It is conceivable in this case that the movably mounted workpiece contact surface 16 can be moved, for example by means of two adjustment elements of the adjustment unit 20, disposed laterally on the movably mounted workpiece contact surface 16, such as, for example, by means of adjustment threaded bolts or by means of adjustment rods, in such a manner that it is possible to compensate a tilt about a tilt axis 23 of the movably mounted workpiece contact surface 16 that is at least substantially parallel to the movably mounted workpiece contact surface 16. Further designs of the adjustment unit 20, considered appropriate by persons skilled in the art, for adjusting a parallelity and/or a planarity of the workpiece contact surfaces 14, 16 relative to each other are likewise conceivable.
(30) Furthermore, the adjustment unit 20 has at least one setting unit 22 (
(31) The bearing bracket element 130 can be fastened to the power tool housing 70 by means of at least one fastening element (
(32) The setting unit 22, which is designed to set a position of the insert tool bearing element 24 for the purpose of adjusting the alignment of the insert tool unit 18 relative to at least one of the workpiece contact surfaces 14, 16, is realized as a cam mechanism. The setting unit 22 in this case has at least one eccentric element 26 (
(33) In addition, in at least one state, in particular when the eccentric element 26 is in a non-fixed state, the eccentric element 26 is rotatably mounted on the power tool housing 70. For the purpose of fixing the eccentric element 26 in at least one rotary position, the adjustment unit 20 has at least one fixing element 34. The fixing element 34 is realized as a screw. It is also conceivable, however, for the fixing element 34 to be of a different design, considered appropriate by persons skilled in the art, such as, for example, designed as a spring latching element, as a bayonet closure element, as rivets, as clips, or the like. The eccentric element 26 has at least one fixing element receiving region 32 (
(34) The eccentric element 26 additionally has at least one actuation region 28 (
(35) Furthermore, the portable power tool 10 comprises at least one insert tool contact protection unit 54, which has at least one contact protection element 56, which is disposed on the adjustment unit 20. In at least one state, in particular when the contact protection element 56 is in a non-fixed state, the contact protection element 56 is mounted in a movable manner on the adjustment unit 20. The contact protection element in this case is connected, by one end, to the fastening element by means of which the bearing bracket element 130 can be fastened to the power tool housing 70. The contact protection element 56 is additionally disposed on the bearing pin of the power tool housing 70 that engages in the bearing bracket element 130.
(36) The insert tool contact protection unit 54 additionally comprises at least one movement limiting element, which is designed to limit a maximum movement distance of the contact protection element 56 relative to the power tool housing 70. The movement limiting element in this case is realized as a pin, which is disposed on the bearing bracket element 130. For the purpose of limiting a maximum movement distance of the contact protection element 56, the movement limiting element engages in a movement limiting recess of the contact protection element 56. It is also conceivable, however, for the insert tool contact protection unit. 54 to have at least two movement limiting elements, which, for example, are disposed on the bearing bracket element 130 and between which the contact protection element 56 can be moved along a maximum movement distance. Further designs, considered appropriate by persons skilled in the art, are likewise conceivable.