AXLE ASSEMBLY HAVING AN ADJUSTABLE LENGTH
20210122189 · 2021-04-29
Inventors
Cpc classification
International classification
Abstract
An axle assembly may have a first axle member, including a recess with a female threaded portion, and a second axle member with an insertion portion and a protrusion portion. The insertion portion may be received in the recess and it may have a male threaded portion engaged with the female threaded portion of the first axle member. The protrusion portion protrudes out of the recess. An overall length of the axle assembly is adjustable by moving the threads of the male threaded portion of the second axle member along the threads of the female threaded portion of the first axle member, or vice versa. An axle and hub arrangement with the axle assembly is also disclosed.
Claims
1-15. (canceled)
16. Axle assembly, in particular for supporting a bicycle hub, the axle assembly having an adjustable length and comprising: a first axle member comprising a recess which is open at least at one end of the first axle member, and further comprising a female threaded portion formed on an inner surface of the first axle member enclosing the recess; and a second axle member comprising an insertion portion and a protrusion portion; wherein the insertion portion of the second axle member is at least partially received or configured to be at least partially received in the recess of the first axle member and has a male threaded portion formed on an outer surface of the insertion portion, the male threaded portion of the second axle member configured to be engaged with the female threaded portion of the first axle member; and wherein when the insertion portion of the second axle member is received or at least partially received in the recess of the first axle member and the male threaded portion of the second axle member is engaged with the female threaded portion of the first axle member, the protrusion portion of the second axle member protrudes out of the recess of the first axle member and an overall length of the axle assembly is adjustable by moving the threads of the male threaded portion of the second axle member along the threads of the female threaded portion of the first axle member, or vice versa.
17. The axle assembly as claimed in claim 16, wherein the first axle member comprises a first support portion and wherein the protrusion portion of the second axle member comprises a second support portion; wherein when the male threaded portion of the second axle member is engaged with the female threaded portion of the first axle member, the first support portion and the second support portion are configured to support a bicycle hub or a bicycle hub support member on an outer contour of the first support portion and on an outer contour of the second support portion.
18. The axle assembly as claimed in claim 16, wherein the recess of the first axle member extends all the way from a first end of the first axle member to a second end of the first axle member so that the recess of the first axle member is open at both the first end and at the second end of the first axle member, wherein the recess of the first axle member is configured to receive the male threaded portion of the second axle member both at the first end and at the second end of the first axle member.
19. The axle assembly as claimed in claim 16, wherein the first axle member comprises a first support portion and wherein the protrusion portion of the second axle member comprises a second support portion; wherein when the male threaded portion of the second axle member is engaged with the female threaded portion of the first axle member, the first support portion and the second support portion are configured to support a bicycle hub or a bicycle hub support member on an outer contour of the first support portion and on an outer contour of the second support portion; and wherein the recess of the first axle member extends all the way from a first end of the first axle member to a second end of the first axle member so that the recess of the first axle member is open at both the first end and at the second end of the first axle member, wherein the recess of the first axle member is configured to receive the male threaded portion of the second axle member both at the first end and at the second end of the first axle member.
20. The axle assembly as claimed in claim 16, further comprising a torque limiting mechanism configured to selectively rotationally lock the first axle member and the second axle member to one another and to limit a torque transmitted between the first axle member and the second axle member when or only when the male threaded portion of the second axle member is engaged with the female threaded portion of the first axle member.
21. The axle assembly as claimed in claim 20, wherein the torque limiting mechanism comprises a friction enhancing member mounted on one of the first axle member and the second axle member, the friction enhancing member configured to selectively rotationally lock the first axle member and the second axle member to one another by selectively frictionally locking the first axle member and the second axle member to one another.
22. The axle assembly as claimed in claim 21, wherein the friction enhancing member is mounted on the first axle member and configured to frictionally interfere with the male threaded portion of the second axle member; and/or wherein the friction enhancing member is mounted on the second axle member and configured to frictionally interfere with the female threaded portion of the first axle member.
23. The axle assembly as claimed in claim 21, wherein one of a. the inner surface of the first axle member enclosing the recess of the first axle member, and b. the outer surface of the insertion portion of the second axle member comprises an indentation, preferably an annular indentation, wherein the friction enhancing member is received in or configured to be received in the indentation.
24. The axle assembly as claimed in claim 23, wherein when the male threaded portion of the second axle member is engaged with the female threaded portion of the first axle member, the first axle member and the second axle member define an axial direction, wherein the indentation comprises a taper along the axial direction, wherein the taper is configured such that when the threads of the male threaded portion of the second axle member are moved along the threads of the female threaded portion of the first axle member or vice versa to increase the overall length of the axle assembly, the friction enhancing member received in the indentation moves at least partially up the taper of the indentation, thereby increasing friction between the first axle member and the second axle member.
25. The axle assembly as claimed in claim 21, wherein the friction enhancing member comprises a thermoplastic material such as nylon, a thermoplastic elastomer (TPE), polyimide (PA) or polypropylene (PP).
26. The axle assembly as claimed in claim 21, wherein the friction enhancing member comprises an annular member, preferably a circlip-shaped annular member or a spring-lock washer shaped annular member.
27. The axle assembly as claimed in claim 16, wherein the first axle member has a first end and a second end, wherein the recess of the first axle member is open at least at the second end of the first axle member so that the recess is configured to receive the male threaded portion of the second axle member at least at the second end of the first axle member, and wherein an outer surface of the first axle member at the first end of the first axle member comprises a first male threaded portion, the first male threaded portion of the first axle member preferably being configured to be received in a female threaded portion of a bicycle fork or of a bicycle dropout.
28. The axle assembly as claimed in claim 27, wherein the recess of the first axle member extends from the first end to the second end of the first axle member and is open at the first end and at the second end of the first axle member so that the recess is configured to receive the male threaded portion of the second axle member both at the first end and at the second end of the first axle member, and wherein an outer surface of the first axle member at the second end of the first axle member comprises a second male threaded portion, the second male threaded portion of the first axle member preferably being configured to be received in a female threaded portion of a bicycle fork or of a bicycle dropout, wherein a first pitch of the first male threaded portion of the first axle member is different from a second pitch of the second male threaded portion of the first axle member.
29. The axle assembly as claimed in claim 16, wherein the second axle member comprises a first end portion comprising the insertion portion and a second end portion opposite the first end portion, wherein the second end portion of the second axle member comprises a structure such as a female socket for engagement with a tool, preferably for engagement with an Allen key.
30. The axle assembly as claimed in claim 16, further comprising a fastening member, preferably for fastening the second axle member to a bicycle fork or to a bicycle dropout, wherein the second axle member comprises a first end portion including the insertion portion and a second end portion opposite the first end portion, wherein the fastening member is configured to be coupled to the second end portion of the second axle member, the fastening member preferably comprising a structure such as a female socket for engagement with a tool, in particular for engagement with an Allen key.
31. An axle and hub arrangement for a bicycle, comprising: the axle assembly of claim 17; and a bicycle hub; wherein the axle assembly and the bicycle hub are configured such that when the male threaded portion of the second axle member is engaged with the female threaded portion of the first axle member, the bicycle hub is supported on or configured to be supported on the outer contour of the first support portion of the first axle member and on the outer contour of the second support portion of the second axle member.
32. The axle assembly as claimed in claim 31, further comprising one of a bicycle fork and a bicycle dropout, the bicycle fork or the bicycle dropout having a first fork arm comprising a first recess, and a second fork arm comprising a second recess; wherein when the male threaded portion of the second axle member is engaged with the female threaded portion of the first axle member, the first axle member is received or configured to be received in the first recess of the first fork arm, the second axle member is received or configured to be received in the second recess of the second fork arm, and the bicycle hub is supported or configured to be supported on the outer contour of the first support portion of the first axle member and on the outer contour of the second support portion of the second axle member.
Description
[0037] Special embodiments of the presently proposed axle assembly and axle and hub arrangement are described in the following detailed description and are depicted in the Figures, in which:
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[0052] The axle assembly 1 is configured to be mounted on a bicycle fork or on a bicycle dropout and to support a bicycle hub and/or a bicycle wheel. The axle assembly 1 defines and extends along an axis of rotation 4. When a bicycle hub or a bicycle wheel is mounted on the axle assembly 1, the bicycle hub or bicycle wheel may rotate with respect to the axis of rotation 4 defined by the axle assembly 1.
[0053] The axle assembly 1 comprises a first axle member 2 and a second axle member 3. The first axle member 2 is an elongate member, in particular an elongate tubular member extending along the axis of rotation 4 and has a first end 2a and a second end 2b. The first axle member 2 may comprise or may be made of metal, metal alloys, polymers or carbon fiber, for example. For instance the first axle member 2 may comprise or may be made of at least one of titanium, steel, or aluminium. However, it is understood that the first axle member may comprise or may be made of other materials. In the embodiment shown in
[0054] The first axle member 2 comprises a first support portion 5 having a cylindrical outer contour or outer surface. The first support portion 5 of the first axle member 2 is configured to support or to at least partially support a bicycle wheel or a bicycle hub when the bicycle wheel or the bicycle hub is mounted on the axle assembly 1. It is understood that in alternative embodiments not explicitly depicted here the outer contour of the first support portion 5 may have other shapes that are suited to support a bicycle hub or a bicycle hub support member, in particular a bicycle hub or a bicycle hub support member having a cylindrical inner surface, in such a way that when the bicycle hub is mounted or at least partially mounted on the first support portion 5, an axis of rotation of the bicycle hub coincides with the axis of rotation 4 of the axle assembly 1. For example, in other embodiments a section of the first support portion 5 in a plane perpendicular to the axis of rotation 4 may have a polygonal shape, preferably a symmetric polygonal shape. For example it may have the shape of a regular hexagon, of a regular octagon, or the like.
[0055] A radius or maximum radial extension 6 of the outer contour of the first support portion 5 with respect to the axis of rotation 4 may have a length of 6 mm, of 7 mm or of 7.5 mm, for example. Generally, the axial length of the first support portion 5 may be at least three times or at least four times the length of the radius or of the maximum radial extension 6 of the first support portion 5. In the embodiment of
[0056] The first axle member 2 comprises a cylindrical recess 7 formed in the first axle member 2. The recess 7 extends all the way through the first axle member 2 along the axial direction defined by the axis of rotation 4. The cylindrical recess 7 extends from the first end 2a to the second end 2b and is open at the first end 2a and at the second end 2b. In alternative embodiments not explicitly depicted here, the cylindrical recess 7 may only partially extend through the first axle member 2 along the axial direction and may be open only at the second end 2b of the first axle member 2. An inner surface or inner wall 8 of the first axle member 2 enclosing the recess 7 has a female threaded portion 9 formed thereon. In the embodiment shown in
[0057] The second axle member 3 is an elongate member, in particular an elongate tubular member extending along the axis of rotation 4 and has a first end 3a and a second end 3b. The second axle member 3 may comprise or may be made of metal, metal alloys, polymers or carbon fiber, for example. For instance the second axle member 3 may comprise or may be made of at least one of titanium, steel, or aluminium. However, it is understood that the first axle member may comprise or may be made of other materials. In the embodiment shown in
[0058] The second axle member 3 comprises an insertion portion 11 and a protrusion portion 12. In the embodiment shown in
[0059] The insertion portion 11 of the second axle member 3 is an elongate cylindrical or tubular portion configured to be completely or at least partially inserted into or to be completely or at least partially received in the cylindrical recess 7 formed in the first axle member 2. In particular, a length of an outer radius 13 of the insertion portion 11 of the second axle member 3 is essentially equal to or just slightly smaller than an inner radius 14 of the cylindrical recess 7. The insertion portion 11 of the second axle member 3 has a male threaded portion 15 formed on an outer surface thereof. The male threaded portion 15 is formed in an end section of the insertion portion 11 at or near the first end 3a of the second axle member 3. The male threaded portion 15 of the second axle member 3 is configured to be engaged with or to mate with the female threaded portion 9 of the first axle member 2 to form a threaded connection between the first axle member 2 and the second axle member 3. In the embodiment depicted in
[0060] The insertion portion 11 of the second axle member 3 may be selectively either one of completely or at least partially advanced into and completely or at least partially retracted from the recess 7 of the first axle member 2 by moving the threads of the male threaded portion 15 of the second axle member 3 along the threads of the female threaded portion 9 of the first axle member 2, or vice versa. As the insertion portion 11 of the second axle member 3 is completely or at least partially received in the recess 7, the protrusion portion 12 of the second axle member 3 protrudes out of the recess 7. In
[0061] The axle assembly 1 depicted in
[0062] The protrusion portion 12 of second axle member 3 comprises a second support portion 16 having a cylindrical outer contour or outer surface. The second support portion 16 of the second axle member 3 is configured to support or to at least partially support a bicycle wheel or a bicycle hub when the bicycle wheel or the bicycle hub is mounted on the axle assembly 1. It is understood that in alternative embodiments not explicitly depicted here the outer contour of the second support portion 16 may have other shapes that are suited to support a bicycle hub or a bicycle hub support member, in particular a bicycle hub or a bicycle hub support member having a cylindrical inner surface, in such a way that when the bicycle hub is mounted or at least partially mounted on the second support portion 16, an axis of rotation of the bicycle hub coincides with the axis of rotation 4 of the axle assembly 1. For example, in other embodiments a section of the second support portion 16 in a plane perpendicular to the axis of rotation 4 may have a polygonal shape, preferably a symmetric polygonal shape. For example it may have the shape of a regular hexagon, of a regular octagon, or the like.
[0063] A radius or maximum radial extension 18 of the outer contour of the second support portion 16 of the second axle member 3 with respect to the axis of rotation 4 is identical to the radius or to the maximum radial extension 6 of the outer contour of the first support portion 5 of the first axle member 2. This allows supporting a bicycle hub or a bicycle hub support member on the outer contour of the first support portion 5 and on the outer contour of the second support portion 16 at the same time. In this way, a load on the axle assembly 1 may be equally distributed over the first axle member 2 and the second axle member 3, for example.
[0064] In the embodiment shown in
[0065] The first axle member 2 further has a first male threaded portion 10a having a first pitch formed on its outer surface. For example, the first male threaded portion 10a may have a pitch of 1.0 mm, of 1.5 mm or of 1.75 mm. However, it is understood the pitch of the first male threaded portion 10a may have other values. The first male threaded portion 10a is disposed in a first end section of the first axle member 2 at or near the first end 2a of the first axle member 2. The first male threaded portion 10a of the first axle member 2 is configured to be engaged with a mating female threaded portion of a bicycle fork or of a bicycle dropout having the same first pitch, for forming a threaded connection between the first axle member 2 and the bicycle fork or bicycle dropout.
[0066] And the first axle member 2 has a second male threaded portion 10b having a second pitch formed on its outer surface, wherein the second pitch of the second male threaded portion 10b is different from the first pitch of the first male threaded portion 10a. For example, the second male threaded portion 10b may have a pitch of 1.0 mm, of 1.5 mm or of 1.75 mm. However, it is understood the pitch of the second male threaded portion 10b may have other values. The second male threaded portion 10b is disposed in a second end section of the first axle member 2 at or near the second end 2b of the first axle member 2. The second male threaded portion 10b of the first axle member 2 is configured to be engaged with a mating female threaded portion of a bicycle fork or of a bicycle dropout having the same second pitch, for forming a threaded connection between the first axle member 2 and the bicycle fork or bicycle dropout.
[0067] The fact that the first axle member 2 has two male threaded portions 10a, 10b having different pitches and being formed in end sections near or at its opposing ends 2a, 2b allows the first axle member 2 to be engaged with corresponding female threaded portions of a bicycle fork or of a bicycle dropout of at least two different sizes. Since the recess 7 formed in the first axle member 2 extends over the entire axial length of the first axle member 2 and is open at both axial ends 2a, 2b of the first axle member 2, the insertion portion 11 of the second axle member 3 may be inserted into the recess 7 of the first axle member 2 at or from both ends 2a, 2b of the first axle member 2. For example, if the insertion portion 11 is inserted into the recess 7 at or from the second end 2b of the first axle member 2, as shown in
[0068] In the embodiment shown in
[0069] The fastening member 19 has a structure 22 such as a female socket formed at an end thereof. The structure 22 is configured to engage with a tool such as with an Allen key. In this manner, the tool may be used to further advance the fastening member 19 inside the recess 20 or to retract the fastening member 19 from the recess 20. Also, the tool may be used to further advance the insertion portion 11 inside the recess 7 of the first axle member 2 or to retract the insertion portion 11 from the recess 7 of the first axle member 2, for example. It is understood that in alternative embodiments features equivalent to the portion 21 and the structure 22 may be formed in one piece with the second axle member 3. In other words, in alternative embodiments an end portion of the second axle member 3 comprising the second end 3b of the second axle member 3 may include a structure such as a female socket for engagement with a tool such as with an Allen key.
[0070] The axle assembly 1 further includes a torque limiting mechanism 23 configured to selectively rotationally lock the first axle member 2 and the second axle member 3 to one another and to limit a torque transmitted between the first axle member 2 and the second axle member 3 when the male threaded portion 15 of the second axle member 3 is engaged with the female threaded portion 9 of the first axle member 9, as shown in
[0071] Turning to
[0072] The annular-shaped friction enhancing member 24 is received in a correspondingly shaped annular indentation 25 formed in or on the outer surface of the insertion portion 11 of the second axle member 3. A thickness of the friction enhancing member 24 and a depth of the annular indentation 25, both determined in a direction perpendicular to the axis of rotation 4, are chosen such that when the threads of the male threaded portion 15 on the outer surface of the insertion portion 11 are engaged with the mating threads of the female threaded portion 9 on the inner surface 8 of the first axle member 2 enclosing the recess 7, the elastic or at least partially elastic friction enhancing member 24 is at least partially compressed between the first axle member 2 and the second axle member 3 and frictionally interferes with the female threaded portion 9 of the first axle member 2.
[0073] In other words, the indentation 25 and the friction enhancing member 24 are configured such that torque may be transmitted between the first axle member 2 and the second axle member 3 only up to a maximum relative torque or threshold torque which is determined by the static friction between the axle members 2 and 3 provided by the friction enhancing member 24. If a relative torque between the axle members 2 and 3 exceeds said maximum relative torque or threshold torque, the axle members 2 and 3 start rotating relative to one another and the threads of the male threaded portion 15 move along the mating threads of the female threaded portion 9, or vice versa. The value of the above-described threshold torque depends on factors such as frictional properties of the friction enhancing member 24 and of the female threaded portion 9, and on the size of a contact surface between the friction enhancing member 24 and the female threaded portion 9, for example.
[0074] In the embodiment depicted in
[0075] The advantageous effect of the torque limiting mechanism 23 and of the unisotropic static friction between the axle members 2 and 3 with respect to relative movement of the axle members 2 and 3 in the first direction 4a and in the second direction 4b do to the design of the tapered portion 26 will be explained in some more detail further below.
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[0078] The bicycle hub 28 comprises a cylindrical recess 30. The recess 30 extends all the way through the bicycle hub 28 along the axis of rotation 4 and is configured to receive the axle assembly 1 therein. Specifically, a radius 31 of the cylindrical recess 30 of the hub 28 is just slightly larger than the radius or maximum radial extension 6 of the first support portion 5 of the first axle member 2, and than the radius or maximum radial extension 18 of the second support portion 16 of the second axle member 3.
[0079] A first recess 29a formed in the first fork arm 27a is configured to receive the first axle member 2 of the axle assembly 1. In the arrangement 100 depicted in
[0080] At the first assembly stage depicted in
[0081] At the second assembly stage depicted in
[0082] Notably, even after the first axle member 2 has been fully threaded into the first fork arm 27a, as shown in
[0083] Furthermore, the torque limiting mechanism 23 depicted in
[0084] In the fully assembled state depicted in
[0085] In the fully assembled state of the arrangement 100 shown in
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