Microwave powered sensor assembly for microwave ovens
11006487 · 2021-05-11
Assignee
Inventors
Cpc classification
H05B6/686
ELECTRICITY
H05B6/664
ELECTRICITY
International classification
Abstract
The present invention relates to a microwave powered sensor assembly for microwave ovens. The microwave powered sensor assembly includes a microwave antenna to generate an RF antenna signal in response to microwave radiation at a predetermined excitation frequency. A direct current (dc) power supply circuit of the microwave powered sensor assembly is operatively coupled to the RF antenna signal to extract energy from the RF antenna signal and produce a power supply voltage. A sensor is connected to the power supply voltage and configured to measure a physical or chemical property of a food item under heating in a microwave oven chamber.
Claims
1. A microwave powered sensor assembly for microwave ovens, the assembly comprising: a microwave antenna having a predetermined tuning frequency to generate a radio frequency (RF) antenna signal in response to microwave radiation at a predetermined excitation frequency; an RF power limiter coupled to the microwave antenna to limit an amplitude or power of the RF antenna signal in accordance with predetermined signal limiting characteristics to produce a limited RF antenna signal; a direct current (dc) power supply circuit coupled to the RF power limiter and configured to receive the limited RF antenna signal, rectify the limited RF antenna signal, and produce a power supply voltage, wherein the produced power supply voltage is derived from the limited RF antenna signal generated by the RF power limiter; and a sensor coupled to the dc power supply circuit and configured to receive the power supply voltage and measure a physical or chemical property of a food item being heated in a microwave oven chamber.
2. The microwave powered sensor assembly of claim 1, wherein the RF power limiter comprises a variable impedance circuit connected across the RF antenna signal, wherein the variable impedance circuit is configured to exhibit a decreasing input impedance with increasing amplitude or power of the RF antenna signal at the predetermined excitation frequency to decrease a matching between the input impedance of the RF power limiter and an impedance of the microwave antenna.
3. The microwave powered sensor assembly of claim 2, wherein the variable impedance circuit comprises a P-type, intrinsic, and N-type (PIN) limiter diode or a controlled field-effect transistor (FET).
4. The microwave powered sensor assembly of claim 2, wherein the variable impedance circuit is configured to: exhibit a first constant input impedance at power levels of the RF antenna signal below a threshold level; and exhibit a second gradually decreasing input impedance at power levels of the RF antenna signal above the threshold level.
5. The microwave powered sensor assembly of claim 1, wherein the power supply circuit comprises one or more RF Schottky diode(s) to rectify the limited RF antenna signal.
6. The microwave powered sensor assembly of claim 1, wherein the predetermined tuning frequency of the microwave antenna deviates from the predetermined excitation frequency of the microwave radiation by more than +50% or more than −33%.
7. The microwave powered sensor assembly of claim 6, wherein the predetermined tuning frequency of the microwave antenna is at least 50% higher than the predetermined excitation frequency of the microwave radiation.
8. The microwave powered sensor assembly of claim 1, wherein the microwave antenna comprises at least one of a monopole antenna, a dipole antenna, or a patch antenna.
9. The microwave powered sensor assembly of claim 1, wherein a generator impedance of the microwave antenna is at least two times larger than an input impedance at the RF power limiter at the predetermined excitation frequency of the microwave radiation in the microwave oven chamber.
10. The microwave powered sensor assembly of claim 1, further comprising an electrically conductive housing configured to enclose and shield at least the RF power limiter and the power supply circuit against the microwave radiation.
11. The microwave powered sensor assembly of claim 1, further comprising: a digital processor coupled to the power supply voltage for receipt of operating power, wherein the digital processor is coupled to the sensor via an input port for receipt of parameter values of the measured physical or chemical property of the food item.
12. The microwave powered sensor assembly of claim 11, further comprising: an optical data transmitter coupled to the digital processor for receipt and optical transmission, to an exterior of the microwave oven chamber, of the parameter values of the measured physical or chemical property of the food item.
13. The microwave powered sensor assembly of claim 1, further comprising a parameter indicator to display parameter values of the monitored physical or chemical property of the food item to an exterior of the microwave oven chamber, wherein the parameter indicator comprises at least one indicator selected from a light-emitting diode (LED), multiple LEDs of different colors, a loudspeaker, an alphanumeric display, or E-ink paper.
14. An apparatus comprising: a microwave powered sensor assembly comprising: a microwave antenna having a predetermined tuning frequency to generate a radio frequency (RF) antenna signal in response to microwave radiation at a predetermined excitation frequency; an RF power limiter coupled to the microwave antenna to limit an amplitude or power of the RF antenna signal in accordance with predetermined signal limiting characteristics to produce a limited RF antenna signal; a direct current (dc) power supply circuit coupled to the RF power limiter and configured to receive the limited RF antenna signal and configured to rectify the limited RF antenna signal and produce a power supply voltage, wherein the produced power supply voltage is derived from the limited RF antenna signal generated by the RF power limiter; and a sensor arranged to obtain physical contact or sensory contact with a food item.
15. The apparatus of claim 14, wherein the microwave powered sensor assembly is partially or fully embedded in a wall section, a lid section, or a bottom section of a food container.
16. The apparatus of claim 14, wherein the microwave powered sensor assembly is partially or fully embedded in a food probe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the invention will be described in more detail in connection with the appended drawings, in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
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(11) The food item may comprise a liquid such as milk, water, baby formula, coffee, tea, juice or other drinkable substances or the food item may be solid or frozen and comprise bread, meat or a dinner meal. The food item may be arranged in a suitable container or utensil during heating in the oven chamber such as a cup or plate etc. A sensory portion of a sensor 108 of the microwave powered sensor assembly 100 may be in physical contact with the food item to measure or detect a physical property of the food item during heating/preparation such as a temperature, viscosity, pressure, colour, humidity, electric conductivity etc. In the alternative, the sensor 108 may operate without physical contact to the food item and instead measure the physical property of the food item by remote or non-contact sensing e.g. using an infrared (IR) temperature detector etc. The sensory portion of the sensor 108 may alternatively measure or detect a chemical property of a food item under heating for example water content or the presence and/or concentration of certain chemical agents salt, sugar etc. in the food item.
(12) The skilled person will understand that the sensor may be configured to measure or detect several different physical properties of the food item and/or one or more chemical properties. The microwave powered sensor assembly 100 may comprise multiple individual sensors of different types to measure the different physical properties and/or chemical properties of the food item.
(13) The microwave antenna 102 generates an RF antenna signal in response to the excitation by the RF electromagnetic radiation in the oven chamber. The RF antenna signal is electrically connected or coupled to the input of an optional RF power limiter 104. The RF power limiter 104 is configured to limiting a level such as amplitude, power or energy of the RF antenna signal in accordance with predetermined signal limiting characteristics of the RF power limiter 104. The RF power limiter 104 thereby produces a limited RF antenna signal V.sub.LIM at an output of the RF power limiter 104. The predetermined signal limiting characteristics may for example comprise a linear behaviour at relatively small levels of the RF antenna signal, for example below a certain threshold level, and a non-linear behaviour above the threshold level. In this manner, the level of the RF antenna signal and the level of the limited RF antenna signal may be largely identical for RF antenna signals below the threshold level while the level of the limited RF antenna signal may be smaller than the level of the RF antenna signal above the threshold level. Various circuit details and mechanisms to produce different types of signal limiting characteristics of the optional RF power limiter 104 are discussed below in additional detail.
(14) The RF power limiter 104 of the microwave powered sensor assembly 100 is advantageous because the limiter 104 protects the down-stream dc power supply circuit 106, electrically connected or coupled to the limited RF antenna signal, against overvoltage conditions created by excessively large power or amplitude of the RF antenna signal in response to the RF electromagnetic radiation in the oven chamber. These excessive signal input conditions are quite contrary to the operation of normal wireless RF data communication equipment where the challenge often is to obtain sufficient RF power to safely transmit or decode data signals modulated onto the carrier wave. In contrast, the microwave powered sensor assembly 100 will often be placed very close to the source of the RF electromagnetic radiation in the oven chamber leading to excessively large voltages and input power of the RF antenna signal. Furthermore, the strength of the microwave radiation in the oven chamber is often highly variable through the chamber due to standing waves. These standing waves lead to the formation of so-called “hot spots” and “cold spots” inside the oven chamber during operation with highly different field strengths of the microwave radiation. The microwave powered sensor assembly 100 should be configured to at one hand extract sufficient power from the microwave antenna to ensure proper operation when positioned in a cold spot and on the other hand be able to withstand very large amplitude RF antenna signals when the microwave antenna is positioned in hot spot. In the latter situation, the RF power limiter 104 ensures that these large amplitude RF antenna signals are attenuated by reflecting a large portion of the incoming RF signal power back to the microwave antenna for emission as discussed in further detail below.
(15) The dc power supply circuit 106 is configured to rectify the limited RF antenna signal V.sub.LIM and extract a dc power supply voltage V.sub.DD therefrom. The dc power supply circuit 106 may comprise one or more filter or smoothing capacitor(s) coupled to the output of a rectifying element. Several types of rectifying elements may be used such as semiconductor diodes or actively controlled semiconductor switches/transistors. In one embodiment, the rectifying element comprises a Schottky diode as schematically indicated on circuit block 106. The one or more filter or smoothing capacitor(s) serves to suppress voltage ripple and noise on the dc power supply voltage V.sub.DD and may further serve as an energy reservoir. The energy reservoir stores extracted energy for a certain time period and ensures that the dc power supply voltage remains charged or powered during short drop outs of the RF antenna signal as discussed below in additional detail. A power supply terminal or input of the sensor 108 is connected to the dc power supply voltage V.sub.DD for receipt of operating power. The sensor 108 may comprise various types of active digital and/or analog electronic circuitry and/or display components that need power to function properly.
(16) The microwave powered sensor assembly 100 preferably comprises a housing or casing 110 surrounding and enclosing at least the RF power limiter 104, dc power supply circuit 106 and sensor 108. The housing 110 may be hermetically sealed to protect these circuits and the sensor(s) enclosed therein against harmful liquids, gasses or other contaminants inside the oven chamber. The previously discussed sensory portion of the sensor 108 may protrude from the housing 110 to allow the sensory portion to obtain physical contact with the food item. The housing 110 may comprise an electrically conductive layer or shield, such as a metal sheet or metal net, enclosing at least the RF power limiter 104 and the power supply circuit 106, and optionally the sensor 108, against the strong RF microwave electromagnetic field generated by the microwave oven during operation. The microwave or RF antenna 102 is placed outside the electrically shielded housing 110 to allow harvesting of the microwave energy from the microwave radiation or field.
(17) The measured or detected physical property and/or chemical property of the food item may be indicated to a user of the microwave oven in numerous ways. In certain embodiments of the microwave powered sensor assembly 100, the latter comprises a display configured to displaying parameter values or respective parameter values of the measured physical and/or chemical properties of the food item to the outside of the microwave oven as discussed in further detail below with reference to
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(19) The dc power supply voltage V.sub.DD is coupled to respective power supply terminals or inputs of a sensor 208, a controller 214 such as a digital processor and an optical data transmitter 218. Hence, these circuits are connected to the dc power supply voltage V.sub.DD for receipt of operating power. The sensor 208 may comprise various types of active digital and/or analog electronic circuitry and/or display components that need power to function properly. The digital processor 214 may comprise a hard-wired digital processor configured to perform various predetermined control functions of the microwave powered sensor assembly 200. In the alternative, the digital processor 214 may comprise a software programmable microprocessor adapted to perform the control functions of the microwave powered sensor assembly 200 in accordance with a set of executable program instructions stored in program memory of the software programmable microprocessor. The digital processor 214 may comprise an input port connected to the sensor 208 for receipt of measured parameter values of the previously discussed physical or chemical properties in question of the food item. A sensory portion of the sensor 208 may be in physical or sensory contact with the food item to measure or detect the physical property of the food item during heating/preparation such as a temperature, viscosity, pressure, colour, humidity, electric conductivity etc. The skilled person will understand that the measured parameter values may be outputted by the sensor 208 in analog format or in digital format depending on the characteristics of the sensor 208 and any signal conditioning circuitry integrated with the sensor. If the parameter values are outputted in digital format, the input port of the digital processor 214 may comprise an ordinary I/O port or an industry standard data communication port such as 12C or SPI. If the parameter values are outputted by the sensor 208 in analog format, the input port of the digital processor 214 may comprise an analog input connected to an internal ND converter to convert the received parameter values to a digital format and create a corresponding data stream or data signal comprising the measured parameter values. The optical data transmitter 218 is coupled to a data port of the digital processor 214 supplying the measured parameter values encoded in a predetermined data format to the optical data transmitter 218 for optical modulation and transmission to a suitable optical receiver (not shown) arranged at the outside of the oven chamber. The optical data transmitter 218 may comprise a modulated LED diode emitting the optical data signal by waves in the visible spectrum or in the infrared spectrum. The optical receiver may comprise a photodetector such as a LED. The digital processor 214 and optical data transmitter 218 may be configured to transmit the optical data signal continuously, at regular time intervals or at irregular time intervals during heating of the food item depending on the particular application. The microwave powered sensor assembly 200 preferably comprises a housing or casing 210 surrounding and enclosing at least the RF power limiter 204, dc power supply circuit 206, digital processor 214, sensor 208 and optical data transmitter 218. The housing 210 may possess the same properties as the housing 110 discussed above.
(20) The microwave oven may comprise a glass lid with an inner surface covered by a metallic net or grid which functions as an EMI shield of the oven to prevent leakage of the microwave radiation emitted by the oven during operation to the external environment outside the oven chamber. The photodetector may be attached directly on an outer surface of the glass lid of the microwave oven such that the optical data signal is transmitted through the glass lid to the photodetector. The photodetector may be placed in an opening of the EMI shield allowing the optical waves carrying the optical data signal unhindered propagation to the photodetector. The photodetector may be electrically or wirelessly coupled to a microprocessor of the microwave oven and transmit the received optical data signal, comprising the measured parameter values, to the controller of the microwave oven. The microprocessor of the microwave oven may be configured to use the received parameter values to control the operation of the microwave oven. In one embodiment, the measured parameter values of the food item may comprise current temperatures of the food item and the microprocessor of the microwave oven may be configured to terminate the heating when the current temperature of the food item reaches a certain target temperature.
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