Single- and/or multi-charged gas ion beam treatment method for producing an anti-glare sapphire material
10982312 · 2021-04-20
Assignee
Inventors
Cpc classification
G06F3/0446
PHYSICS
C30B33/04
CHEMISTRY; METALLURGY
G06F2203/04103
PHYSICS
International classification
C23C14/00
CHEMISTRY; METALLURGY
C30B33/04
CHEMISTRY; METALLURGY
C01F7/02
CHEMISTRY; METALLURGY
Abstract
A treatment method of a sapphire material, said method comprising bombardment of a surface of the sapphire material, said surface facing a medium different from the sapphire material, by a single- and/or multi-charged gas ion beam so as to produce an ion implanted layer in the sapphire material, wherein the ions are selected from ions of the elements from the list consisting of helium (He), neon (Ne), argon (Ar), krypton (Kr), xenon (Xe), boron (B), carbon (C), nitrogen (N), oxygen (O), fluorine (F), silicon (Si), phosphorus (P) and sulphur (S). Use of said method to obtain a capacitive touch panel having a high transmission in the visible range.
Claims
1. A treatment method of a sapphire material to obtain an anti-glare treatment in the visible light range, said method comprising bombardment of a surface of the sapphire material by a single- and multi-charged gas ion beam so as to produce an ion implanted layer in the sapphire material, said surface having the ion implanted layer to be employed so as to interface with air, wherein: a dose of implanted single- and multi-charged gas ions per unit of surface area provided by the ion beam is chosen in a range between 10.sup.12 ions/cm.sup.2 and 10.sup.18 ions/cm.sup.2; and, the bombardment being performed at a single acceleration voltage of the ion beam selected in a range between 5 kV and 1000 kV; and, wherein the ions of the single- and multi-charged gas ions are selected from ions of the elements from the list consisting of helium (He), neon (Ne), argon (Ar), krypton (Kr), xenon (Xe), boron (B), carbon (C), nitrogen (N), oxygen (O), fluorine (F), silicon (Si), phosphorus (P) and sulphur (S), the dose of the implanted single- and multi-charged gas ions per unit of the surface area is chosen so as to obtain an atomic concentration of ions in the implanted layer such that a refractive index (nL) of the implanted layer is approximately equal to (nA×nS).sup.1/2, when the surface with the implanted layer air is interfacing with the air, where nA is a refractive index of air in the visible light range and nS is a refractive index of sapphire material in the visible light range; the acceleration voltage is chosen so as to obtain an ion implanted layer thickness (e) such that: 0.75 pλ/(4 nL)≤e≤1.25 pλ/(4 nL) where: e is the ion implanted layer thickness at an ion implantation zone where the atomic concentration of the implanted single- and multi-charged gas ions is greater than or equal to 1% and wherein e is expressed in nanometer; p is a non nil positive integer; λ is an incident wavelength of the visible light range, wherein A is expressed in nanometer; and, nL is the refractive index of the ion implanted layer, wherein the treatment method obtains the anti-glare treatment at least for an incident wave having the incident wavelength (λ) in the visible light range while increasing transmittance in the visible light range.
2. The treatment method of claim 1, wherein the ion beam comprises 10% multi-charged ions or more than 10% multi-charged ions.
3. The treatment method of claim 1, wherein the acceleration voltage is chosen to obtain a value of the implanted layer thickness between 75p and 125p, expressed in nm, where (λ/4 nL)=100.
4. The treatment method of claim 1, wherein the dose of implanted single- and multi-charged gas ions per unit of surface area is chosen to obtain a value of the atomic concentration of the ions in the implanted layer of greater or equal to 5% and equal or less than 20%.
5. The treatment method of claim 1, wherein the dose of the implanted single- and multi-charged gas ions per unit of surface area is chosen in a range between 10.sup.16 ions/cm.sup.2 and 10.sup.18 ions/cm.sup.2.
6. The treatment method of claim 1, wherein the acceleration voltage is chosen in a range between 10 kV and 100 kV.
7. The treatment method of claim 1 wherein the dose of the implanted single- and multi-charged gas ions and the acceleration voltage are further chosen using data gathered in a step prior to bombardment by the single- and multi-charged gas ion beam of the sapphire material to be treated, wherein: said step consists of choosing an experimental ion beam having one type of single- and multi-charged ions of the elements from the list consisting of helium (He), neon (Ne), argon (Ar), krypton (Kr), xenon (Xe), boron (B), carbon (C), nitrogen (N), oxygen (O), fluorine (F), silicon (Si), phosphorus (P) and sulphur (S), performing a plurality of experiments with an experimental sapphire material similar to the sapphire material to be treated by bombarding the experimental sapphire material using said experimental ion beam and varying an experimental dose of the implanted single- and multi-charged gas ions per unit of surface area provided by the experimental ion beam and an experimental acceleration voltage of the experimental ion beam until determining a desired implanted single- and multi-charged gas ion dose per unit of surface area range and a desired acceleration voltage range so as to produce the anti-glare treatment in the visible light range; wherein the gas ion beam uses the one type of single- and multi-charged ions chosen for the experimental ion beam, wherein the dose of the implanted single- and multi-charged gas ions per unit of the surface area is chosen to be within the desired implanted single- and multi-charged gas ion dose per unit of surface area range and the acceleration voltage is chosen to be within the desired acceleration voltage range.
8. The treatment method of claim 1 wherein the dose of the implanted single- and multi-charged gas ions and the acceleration voltage are further chosen by: choosing the ion beam to be one type of the single- and multi-charged ions of the elements from the list consisting of helium (He), neon (Ne), argon (Ar), krypton (Kr), xenon (Xe), boron (B), carbon (C), nitrogen (N), oxygen (O), fluorine (F), silicon (Si), phosphorus (P) and sulphur (S); choosing the dose of the implanted single- and multi-charged gas ions per unit of surface area of the ion beam and the acceleration voltage value of the ion beam according to a calculation based on an ion implantation profile according to an implantation depth for the implanted single- and multi-charged ions of the ion beam, where said ion implantation profile has been previously calculated or determined for a plurality of experimental acceleration voltages so as to produce the implanted ion layer to obtain a desired anti-glare treatment in the visible light range, so as to obtain a value of the atomic concentration of the ions in the implanted layer of greater or equal to 5% and equal or less than 20%.
9. The treatment method of claim 1 wherein the dose of the implanted single- and multi-charged gas ions and the acceleration voltage are further chosen by: choosing the ion beam to be one type of single- and multi-charged ions of the elements from the list consisting of helium (He), neon (Ne), argon (Ar), krypton (Kr), xenon (Xe), boron (B), carbon (C), nitrogen (N), oxygen (O), fluorine (F), silicon (Si), phosphorus (P) and sulphur (S); choosing the dose of the single- and multi-charged gas ions per unit of surface area and the acceleration voltage according to following equation:
0.02≤DC.sup.2/(TΔn)≤2; wherein: D is a single- and multi-charged gas ion dose per unit of surface area value to be chosen, expressed in 10.sup.16 ions/cm.sup.2; C=M/15, where M is the atomic mass of the chosen one type of single and multi-charged ions, T is an acceleration voltage to be chosen, expressed in kV; Δn is the refractive index difference between the refractive index, nS in the visible light range, of the sapphire material to be treated and the refractive index, the nA in the visible light range of the air interfacing with the surface.
10. The treatment method of claim 9 wherein DC.sup.2/(TΔn) is greater or equal to 0.1 and/or equal or less than 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples will now be described with reference to the accompanying drawings wherein:
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DETAILED DESCRIPTION
(10) Elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figure may be exaggerated relative to other elements to help improve the understanding of the embodiments of the present invention.
(11) Nevertheless, transmission diagrams have been drawn to scale. Transmission diagrams illustrate variation of a (or of a plurality of) coefficient of transmission (T) (also usually called “power transmission coefficient” or “transmittance”) as a function of light wavelength. The wavelength range comprises the visible wavelength range.
(12) Transmission diagrams result from measurements made with a spectrophotometer where an incident light beam passes through two main faces of a sample and where the light transmission through the said sample is measured at a plurality of wavelengths. Said two main faces are usually parallel faces.
(13) Transmission diagrams of sapphire material samples treated by the method of the present invention have been measured with a UV-5200 UV/VIS Spectrophotometer commercialized by METASH Company. In those measurements, the medium facing (and contacting) each of the main faces of the sapphire material samples is air.
(14)
(15) As here above mentioned each face of an untreated sapphire material sample reflects approximately 7.75% of incident light; thus the transmission of an untreated sapphire material sample is approximately 84.5% in the visible range.
(16)
(17) The inventors have performed tests with sapphire material samples which have been treated according to the present invention.
(18) Used sapphire material samples are either circular or square plates with respectively one inch diameter and 10 mm side; their thickness is equal to or less than 1 mm.
(19) According to examples of embodiments of the present invention, samples of synthetic sapphire material were the subject of studies, with single- and multi-charged Helium ions for some samples, with single- and multi-charged Argon ions for other samples.
(20) These single- and multi-charged gas ions were emitted by an ECR source (electron cyclotron resonance source).
(21) The inventors conducted a first series of tests with: A single- and multi-charged Helium ion beam of an amperage of 1 mA comprising He.sup.+ and He.sup.2+ ions; the acceleration voltage is 35 kV; the energy of He+ is 35 keV and that of He.sup.2+ is 70 keV. The treatment doses are equal to 10.sup.16, 5×10.sup.16 and 10.sup.17 ions/cm.sup.2. A single- and multi-charged Helium ion beam of an amperage of 1 mA comprising Ar.sup.+, Ar.sup.2+, Ar.sup.3+ ions; the acceleration voltage is 35 kV; the energy of Ar.sup.+ is 35 keV, that of Ar.sup.2+ is 70 keV, that of Ar.sup.3+ is 105 keV. The treatment doses are equal to 10.sup.16, 5×10.sup.16 and 10.sup.17 ions/cm.sup.2.
(22) The treated samples move in relation to the beam with a speed of 120 mm/s and with a lateral pitch for each return movement of 4 mm (10% of the beam diameter measuring 40 mm). To reach the required dose, the treatment is performed in a plurality of passes.
(23) The inventors conducted qualitative tests by observing the reflection of light from a neon lamp with the naked eye, on a slightly inclined treated surface for various doses. The image reflected from this neon lamp was observed at an angle of approximately 10°.
(24) From these qualitative tests, it emerged that the reflection of the neon lamp in terms of lower contrast appears around a dose of 5×10.sup.16 ions/cm.sup.2 for argon and 10.sup.17 ions/cm.sup.2 for helium.
(25) The inventors also observed with qualitative observation tests that it is (compared to non-treated synthetic sapphire surfaces) easier and more comfortable to view the image of the object through synthetic sapphire surfaces treated according to the method according to the invention.
(26) A preliminary study conducted on a multi-charged ion implantation simulator based on semi-empirical data developed by the inventors gives, under the treatment conditions cited above, the following results recorded in table 1 for helium and table 2 for argon.
(27) TABLE-US-00001 TABLE 1 Dose Atomic (10.sup.16 He Observable anti- concentration He Implanted layer ions/cm.sup.2) glare effect (%) thickness 1 no 0.8% 200 nm 5 no 4% 200 nm 10 yes 10% 200 nm
(28) TABLE-US-00002 TABLE 2 Dose Atomic (10.sup.16 Ar Observable anti- concentration Ar Implanted ions/cm.sup.2) glare effect (%) thickness 1 no 2% 120 nm 5 yes 10% 120 nm 10 yes 18% 120 nm
(29) As recommended by the method according to an embodiment of the present invention, the ion acceleration voltage setting is calculated so as to set the implanted thickness over a multiple of approximately 100 nm. It is possible to set these extrapolated values (acceleration voltage) more precisely during an experimental adjustment phase using precise interferometric means for evaluating the optimal reduction of the reflection coefficient.
(30) Further experiments have been performed and transmission performances of the samples have been measured.
(31)
(32) As far as
(33) As far as
(34) As far as
(35) As far as
(36) As far as
(37) In following data, ion doses (further called “dose”) are expressed in 10.sup.16 ions/cm.sup.2, and acceleration voltages (further called “voltage”) are expressed in kV.
(38) In
(39) In
(40) In
(41) In
(42) In
(43) In
(44) In
(45) In
(46) In
(47) In
(48) In
(49) In
(50) Thanks to these figures, one can consider the influence of a plurality of process parameters.
(51)
(52)
(53) Measured results reported in
(54) Surprisingly, very high transmissions have been achieved in the visible range. Synthetic sapphire material comprising at least one surface with implanted ions have been obtained where the reflection of an incident wave in the visible range on said surface is equal or less to 2%, as for example equal or less to 1%, when measured at a 560 nm wavelength.
(55) Transmission results of sapphire materials treated according to the present invention can thus be significantly higher than those obtained sapphire materials treated by PVD (Physical Vapor Deposition).
(56) Thanks to results reported in
0.02≤DC.sup.2/(TΔn)≤2; wherein: D is a single- and/or multi-charged gas ion dose per unit of surface area value to be chosen, expressed in 10.sup.16 ions/cm.sup.2; C=M/15, where M is the atomic mass the chosen ion. T is an acceleration voltage to be chosen, expressed in kV; Δn is the refractive index difference between the refractive index, nS, of the sapphire material to be treated and the refractive index, nM, of the medium facing the surface to be ion bombarded of the sapphire material.
(57) In the present embodiment M (Oxygen)=16; nM=nA (Air)=1; Ns=1.76. When using Oxygen as single- and/or multi-charged ions and air as the medium facing the surfaces of the sapphire material, preferred ranges are 0.015≤D/T≤1.3;
(58) Even preferred ranges are 0.5≤D/T≤1.
(59)
(60) Transmission diagrams of sapphire material samples treated by the method of the present invention can be analyzed on the basis of
(61) Based on results of
(62) Based on results of preceding figures,
(63) Based on results of preceding figures,
(64)
(65) As far as
(66) As far as
(67) As far as
(68) In following data, ion doses (further called “dose”) are expressed in 10.sup.16 ions/cm.sup.2, and acceleration voltages (further called “voltage”) are expressed in kV.
(69) As far as
(70) As far as
(71) In
(72) In
(73) In
(74) In
(75) Anti-glare properties can thus be achieved thanks to the method of the invention when using Nitrogen ions.
(76)
(77) the single- and/or multi-charged gas ion beam is a single- and multi-charged Argon ion, Ar.sup.+, Ar.sup.2+, Ar.sup.3+, beam; estimated distribution of Ar ions is following: 71% of Ar.sup.+, 23% of Ar.sup.2+, 6% of Ar.sup.3+; the two faces of the sapphire material samples have been treated. The treated is plan A of the sapphire material. The acceleration voltage is 35 kV. In following data, ion doses (further called “dose”) are expressed in 10.sup.16 ions/cm.sup.2:
(78) Curve 230 relates to an untreated sapphire material sample; curve 231 to a sapphire material sample treated with a dose=2.5; curve 232 to a sapphire material sample treated with a dose=7.5; curve 233 to a sapphire material sample treated with a dose=10.
(79) Anti-glare properties can thus be achieved thanks to the method of the invention when using argon ions.
(80) Based on the data that have been gathered, one can estimate with a high level of confidence that other ions should be suitable to implement the method of the invention and are relevant to produce anti-glare properties as far as sapphire material is concerned.
(81) It has been here above demonstrated that helium (He) and argon (Ar) ions are suitable to implement the method of the invention; accordingly, other “noble” gas ions appears to be also suitable to implement the method of the invention, such as neon (Ne), krypton (Kr) and xenon (Xe). Without seeking to be bound to any scientific theory, the inventors suggest that noble gas ions create nano-bubbles in sapphire material that make possible lowering the refractive index of the sapphire material when said ions are implanted.
(82) It has been here above demonstrated that nitrogen (N) and oxygen (O) ions are suitable to implement the method of the invention; accordingly, other Periodic Table surrounding ions appears to be also suitable to implement the method of the invention, such as boron (B), carbon (C), fluorine (F), silicon (Si), phosphorus (P) and sulphur (S). Without seeking to be bound to any scientific theory, the inventors suggest that oxygen, nitrogen and Periodic Table surrounding ions create polarity lowering in the local environment of a sapphire material that make possible lowering the refractive index of the sapphire material when said ions are implanted.
(83) One can also make the assumption that all said ions contribute to lowering the refractive index of the sapphire material when said ions are implanted due to at least partial amorphisation process of the implanted layer.
(84) Without seeking to be bound to any scientific theory, the inventors suggest ways to interpret results and approaches that may be suitable to anticipate how obtaining optimized results.
(85) Examples are given on the basis of here above results obtained when using oxygen ions.
(86)
(87) On the y-axis, X expresses the additional atomic concentration of implanted oxygen ions added to the chemical composition of pure sapphire described by the formula Al.sub.2O.sub.3. One can consider that the chemical composition of sapphire doped by oxygen implantation has a chemical composition described by the chemical formula Al.sub.2O.sub.3+X which is associated with a sub oxide form of alumina (Al.sub.2O.sub.3). X is equal to 0 beyond the implanted zone and adopts a value different to zero in the implanted zone. The inventors consider that the anti-glare layer created by oxygen implantation consists of a sub oxide form of alumina and has the chemical formula Al.sub.2O.sub.3+X where X is between 0.01 and 0.5 in the implanted zone.
(88) The inventors observed in
(89) The inventors observed experimentally that an implanted thickness of 80 nm has a substantially comparable value to that corresponding to a quarter wavelength (560 nm) in sapphire: indeed (560 nm/1.76×4)=79.5 nm.
(90) The implanted thickness corresponds to the zone wherein the atomic concentration of implanted oxygen ions is greater than or equal to 1% (in other words X=0.01). It is also possible to deduce this value by calculating the point of intersection I between the tangent (T) of the right side of the concentration profile and the x-axis, indicated as 241, 251, 261 in respectively
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(93) The choice of single- and multi-charged gas ions and the bombardment conditions of these single- and multi-charged gas ions according to the invention makes it possible to advantageously obtain a reduction in the refractive index of the sapphire material resulting in a reduction of the reflection coefficient and an increase in the transmission coefficient. These properties are very important for significantly enhancing the transmission, for example of a capacitive touch panel.
(94) The inventors observed that the ranges chosen according to the acceleration voltage and the single- and multi-charged gas ion dose per unit of surface area make it possible to select experimental conditions wherein the reduction of glare (thus of the reflection coefficient) is possible by means of single- and multi-charged gas ion bombardment.
(95) Furthermore, they observed that the invention makes it possible to increase, in certain cases, the surface toughness of the treated sapphire by observing the imprint left by a diamond at a given load on a reference sapphire and a treated sapphire. The imprint left on the treated sapphire has a lozenge shape with partially drawn contours whereas the imprint left on the reference sapphire exhibits on the entire periphery glare diffracting light. After treatment, the sapphire may have a superior surface toughness, in other words, a superior scratch resistance.
(96) The choice of the single- and multi-charged gas ion dose per unit of surface area in the dose range according to the invention may result from a prior calibration step wherein a sample consisting of the envisaged sapphire material is bombarded with one of the single- or multi-charged gas ions, for example from He, Ne, Ar, Kr, Xe, N.sub.2, O.sub.2. This sapphire material may be bombarded in various zones of the material with a plurality of single- or multi-charged gas ion doses, within the range according to the invention. The treated zones are then observed so as to choose a suitable dose according to the more or less significant observation of glare on the treated surface at an angle 0° (perpendicular to the surface).
(97) The observation of the treated zone may thus be carried out using simple observation techniques, such as an observation with the naked eye at an angle of incidence of 0° or 10° respectively from the actual observer or a reflected image (for example a wall close to the sample) or routine laboratory experimental techniques for quantitatively measuring the transmission profile associated with each wavelength of the visible spectrum between 400 and 800 nm.
(98) Without seeking to be bound to any scientific theory, it may be inferred that this phenomenon in respect of the reduction of the refractive index of the implanted thickness may be explained by the creation and agglomeration of gaps, or the formation of nanocavities filled with gas with a refractive index very close to 1. Indeed, these single- and multi-charged gas ions may be dissolved in sapphire below a certain atomic concentration threshold (estimated as below 1%). Once the concentration threshold has been exceeded, nanocavities filled with gas appear to be formed, contributing to a reduction in the index of the implanted layer. It is also possible that the ion bombardment destroys the regular crystallographic order of sapphire (amorphisation), reducing the dielectric permittivity of the implanted layer which is correlated with the refractive index. It is also conceivable in the case of oxygen that oxygen doping favours the formation of sub oxides wherein the chemical formula is relatively close to that of alumina (Al.sub.2O.sub.3), written in the form Al.sub.2O.sub.3+x where x is between 0 and 0.5 wherein the variability in terms of chemical and/or crystallographic composition makes it possible to form a very effective index gradient compared to the other types of ions, to attenuate the light reflection significantly.
(99) The invention also relates to a capacitive touch panel having a transmission in the visible range for example greater than or equal to 90% or even equal to 97%, very superior to those of existing touch panels, and a scratch-proof contact surface (with the exception of any scratching caused by contact with a diamond). It comprises at least one or two sapphire substrates treated against glare by ion bombardment to significantly increase the light transmission from the display screen, to significantly reduce parasitic reflection of ambient light (particularly in outdoor environments) rendering reading of the display screen difficult or impossible, to consecutively and proportionally reduce the electrical consumption associated with the display, finally to significantly increase the battery life. The ion bombardment treatment used in the invention preserves the scratch-proof properties associated with sapphire, has no impact on the detection sensitivity of the capacitive touch panel and advantageously makes it possible to increase the mechanical resistance of the touch panel subject to touch-related flexural movements or shocks. The invention makes it possible to create a capacitive touch panel with no restriction in size, consisting of a connected assembly of elementary capacitive touch panels that cannot be visually differentiated.
(100) It is noted that a touch screen is an electronic device combining two functions: displaying a screen (monitor) and those of a pointing device, which may be a mouse, a touch panel but also an optical stylus.
(101) This makes it possible to reduce the number of devices on some systems and produce ergonomic software very suitable for certain functions. Touch screens are used, for example, for PDAs, GPS systems, MP3 players, smart phones, tablets, portable games consoles, ticket vending machines, ATMs, all self-service checkouts and computers.
(102) The term touch panel denotes the part of the screen which may be sensitive to more than two pressure levels with a superior resolution (graphic tablet and stylus) and at more than one point at a time (multi-touch and fingers).
(103) The detection of a pressure point on the touch panel is based on measuring the variation of a physical quantity.
(104) Touch technologies are characterised by the various physical quantities measured and the acquisition methods for converting measurements into coordinates (x; y). The principles of the most common touch technologies are resistive, capacitive, and infrared in nature.
(105) The term capacitive touch panel denotes a panel comprising at least one solid contact surface that may be made of glass, or made of sapphire, which is traversed under the contact surface, by an electrically charged grid. Contact of the user's fingers on the contact surface transfers a portion of these charges to the fingers, causing a loss that simply needs to be located in order to process the information.
(106) Information processing is performed by means of a computing algorithm integrated directly in the device. It determines the impact point(s) (in the case of multi-touch), the direction of the movement, in some cases the pressure applied, and acts accordingly.
(107) Existing capacitive touch panels have layered architectures which vary from each other but have the common properties of having a rigid contact surface (made of glass or sapphire) and an underlying electrical grid which may be presented in the form of a grid of electrical tracks XY situated in the same plane or a grid of electrical tracks X overlaid on a grid of electrical tracks Y in two separate planes. In both cases, the electrical tracks X and Y are separated and assembled by an insulating resin.
(108) At the present time, 90% of touch panels are equipped with electrical tracks made of ITO (Indium Tin Oxide), a metal oxide having the following properties: Transparency in visible light, High optical index between 1.7 and 2 in visible light according to the wavelengths Electrical conductivity restricted to: 100 ohm/square on polymers (flexible) 50 ohm/square on glass materials (rigid)
(109) This restriction of the electrical conductivity has the direct impact of restricting the size of the capacitive touch panels to 12 inches (in other words about 30 cm)
(110) ITO (Indium Tin Oxide) has the following essential drawbacks: The energy cost thereof for depositing same at high temperatures, The very high reflectivity thereof (forming an interface with air (n=1) or a glass (n=1.5)) The fragility thereof, The low flexibility thereof, The resistivity thereof which is acceptable but high compared to silver, copper.
(111) Of the capacitive panel architectures with ITO (Indium Tin Oxide) grids fully laid on glass, mention may be made of: Configuration 1: Glass (front face contact surface)/Grid X/Glass/adhesive/Grid Y/Glass (rear face) Configuration 2: Contact glass (front face contact surface)/Grid XY/Glass (rear face) Configuration 3: Contact glass (front face contact surface)/Grid X/Glass/Grid Y Configuration 4: Contact glass (front face contact surface)/Grid X Y
(112) Of the capacitive panel architectures with ITO (Indium Tin Oxide) grids partially laid on glass and partially on polymer film, mention may be made of: Configuration 5: Contact glass (front face contact surface)/Grid X/Glass/adhesive/Grid Y/polymer film (rear face) Of the capacitive panel architectures with ITO (Indium Tin Oxide) grids fully laid on polymer film, mention may be made of: Configuration 6: Glass (front face contact surface)/Grid X/Film/adhesive/Grid Y/Glass (rear face) Configuration 7: Glass (front face contact surface)/Grid XY/Glass (rear face) Configuration 8: Glass (front face contact surface)/Grid X/Glass/Grid Y Configuration 9: Contact glass (front face contact surface)/Grid X Y
(113) Capacitive touch panels currently have optical restrictions inherent to the architecture and composition thereof. These optical restrictions are associated with the transmission and reflection of light from the display screen and that of the ambient environment, and the dimensions of the display screen. These restrictions relate to the complexity of the structure of the capacitive touch panel (number of interfaces inserted between the reader and the display screen) and the physical nature of the layers (grid resistivity, difference in refractive index of media separated by the various interfaces). The source of this type of optical restriction, the envisaged solutions and associated drawbacks are given hereinafter.
(114) Multiplication of the number of interfaces inserted between the display screen and the reader is possible:
(115) The light transmission from the display screen is attenuated when the number of interfaces to be passed through increases. Similarly, the reflectivity of the ambient light (particularly in outdoor environments) is increased when the number of interfaces increases. The combination of effects results in a degradation in the legibility of the display screen.
(116) A solution consists of reducing the number of layers forming the capacitive touch panel at the expense of the mechanical resistance thereof.
(117) Excessively high refractive index of electrical tracks of grids made of ITO in relation to that of the laying substrate thereof can be considered:
(118) The reflection of light on an interface increases as the difference in refractive index between the media separated by the interface rises. This is the case for electrical tracks based on ITO (refractive index equal to 1.8) laid on a glass substrate (refractive index equal to 1.5). The loss of reflection of approximately 1% is not negligible and adds to the other reflection losses.
(119) A solution consists of depositing an anti-glare treatment based on TiO.sub.2 and SiO.sub.2 between the glass substrate and the electrical tracks made of ITO, at the expense of the cost and durability of the electrical tracks made of ITO subject to touch-related flexural loads.
(120) Insufficient conductivity of the electrical tracks made of ITO to enable the detection of an electrical signal beyond 30 inches can be considered:
(121) A solution would consist of introducing highly conductive electrical tracks presented in the form of a low-density lattice (a volume comprising at least 90% void), having the advantage of facilitating the flow of light, in other words, the transmission thereof, by increasing the transparency of the medium. This approach has not yet met with success for industrialisation and cost issues. At the present time, 90% of grids are made from electrical tracks based on ITO.
(122) Technological examples potentially succeeding ITO may include: Metal grids consisting of 4 to 5 micron conductive tracks at 100 to 400 micron intervals. This type of grid only covers the substrate very partially (void fraction >90%). Silver nanowire lattice (10 ohm/square; void fraction >94%). Silver nanoparticle lattice (4 ohm/square; void fraction >95% void). Carbon nanotube lattice.
(123) In addition to the optical restrictions cited above, there is a second category of optical restrictions liable to arise at any time and relating to the use of the capacitive touch screen: scratch ability of contact surface, cracking of capacitive touch panel under the effect of a shock or flexion, finger marks. The source of this type of optical restriction, envisaged solutions and drawbacks associated therewith are given hereinafter.
(124) Scratch ability of contact surface to be considered:
(125) Glass surfaces are easily scratched by ambient abrasive particles liable to be deposited thereon before being moved by a finger. The scratches and debris created results in scattering both of the light transmitted by the display screen and the ambient light reflected by said contact surface. This scattering of light is added to the degradation of the reading of the image emitted by the display screen.
(126) A solution consists of substituting glass surfaces with sapphire surfaces.
(127) Sapphire is known for the extreme hardness thereof situated just below that of diamond, but involving the major drawbacks of the long and costly production thereof in furnaces heated to 2050° C. and that of the extremely high refractive index thereof (n=1.76), the direct effect whereof gives rise to high reflection in ambient light on the contact surface (15% reflection) and to considerable attenuation of the images from the display screen (85% transmission). To compensate for this, it is necessary to increase the light from the display, in other words, the electrical energy consumption. PVD type anti-glare coatings are very suitable as inner coatings of sapphire watch glasses, but are not suitable (due to the fragility thereof) as outer coatings exposed for example to wear from the back of a sleeve and even less suitable for wear due to touch.
(128) Sensitivity to shocks and flexural loads to be considered:
(129) High hardness is associated with a low shock resistance but a higher resistance to flexural loads (higher elasticity).
(130) A solution consists of finding a compromise in the form of a hybrid surface consisting of a relatively hard surface wherein the surface has few or no crack tips embedded in a thickness of lower hardness.
(131) Oil absorption to be considered: products for rendering surfaces oil-repellent exist, but involve the drawbacks of being expensive and non-durable.
(132) An aim of the invention is that of remedying the limitations, drawbacks and technical problems described above.
(133) According to an embodiment, the invention relates to a capacitive touch panel successively comprising the following connected parts (without any air layer): a) a “front” face consisting of a rigid substrate made of sapphire wherein one of the sides forms the contact surface of the touch panel. This “front” face receives an ion bombardment treatment on only one side (that in contact with fingers) to reduce the reflectivity thereof. The ion bombardment is performed using an ion beam wherein the ions are chosen from atoms from the list consisting of helium (He), nitrogen (N), oxygen (O), neon (Ne), argon (Ar), krypton (Kr), xenon (Xe); hereinafter, the term “front” face of the capacitive touch panel denotes this sapphire layer wherein the rear face is the contact surface with the user's fingers. This layer is plane and has a thickness less than 1 mm, for example equal to 400 μm, or for example 330 μm. b) A capacitive detection layer consisting of one or a plurality of layers, the function whereof is that of enabling the capacitive technology to detect contact of the finger(s) on the contact surface of the “front” face. These layers include the capacitive detection grids consisting of a set of electrical tracks, the insulating resins insulating and assembling the electrical tracks. These electrical tracks may be made of ITO (Indium Tin Oxide), a grid of highly conductive metal (electrical conductivity greater than that of aluminium), silver nanowires or nanoparticles, or carbon nanotubes. The insulating resins used have a refractive index similar to that of ITO (equal to approximately 1.8). Hereinafter, the term capacitive detection layer denotes the assembly of the layers mentioned above apart from the “front” face and “rear” face and situated in a connected manner (with no air layer) between the “front” face and the “rear” face described hereinafter. c) a “rear” face consisting of a sapphire substrate treated by ion bombardment to reduce the reflectivity thereof, on the side facing the display screen, under identical conditions to those used to treat the “front” face. An advantageous anti-reflective effect is thus obtained, which considerably increases that obtained for the “front” face suitable for attaining light transmission from the display screen via the upper panel greater than 90% for example equal to 97%. This rear face has a reduced thickness preferably less than 400 μm for sapphire-related cost issues, for example equal to 100 μm.
(134) The term anti-reflective treatment denotes a treatment for reducing light reflection, for example at least by one half. For an air/sapphire interface, the reflection is approximately 7.5%, the anti-reflective treatment makes it possible to reduce the value of this reflection to a value less than 3.75%. By way of example, the transmission of an air/sapphire interface is approximately equal to 92.5%, an anti-reflective treatment of the sapphire should, for example, enable a transmission at least equal to 96.25%. For a sapphire strip treated on both sides, this should result, for example, in a light transmission through said strip at least equal to 92.5% instead of 85%.
(135) As demonstrated here above, it is thus possible by means of the ion bombardment anti-reflective treatment to create an index gradient between the air situated on the contact surface and the sapphire.
(136) This index gradient is sustainable due to the high resistance thereof to abrasion processes: for example, the displacement of abrasive particles carried by the user's fingers on the contact surface.
(137) The ion bombardment anti-reflective treatment is usually perfectly homogeneous due to the very high stability of the beam produced by the means used in the invention and the acuity in respect of the setting of the kinematic parameters associated with the treatment (speed, pitch). The setting may for example be as fine as needed to achieve for example at all points of the contact surface of the “front” face of the capacitive touch panel, a mean atomic concentration of implanted ions with a precision less than or equal to (+/−) 5% in relation to that required. Due to the small thickness thereof (approximately 80 nm) and the perfect homogeneity thereof, the treatment has no impact on the sensitivity of the underlying capacitive detection layer.
(138) According to an embodiment, the invention relates to a capacitive touch panel comprising a plurality of capacitive touch panels made of sapphire material(s) previously treated on the rear and front faces thereof and on the side faces thereof, and then assembled together to produce a perfectly plane and not showing any separation there between (adjacent anti-reflective faces), to the naked eye and to the touch. Unlike glass materials, sapphire has physical properties rendering sapphire extremely temperature-stable (no glass transition), giving same evenness and extremely precise crystallographic cutting planes. The crystallographic characteristics of sapphire materials are perfectly controlled during the growth of the sapphire material in the furnace.
(139) By means of a capacitive touch panel according to the present invention, the legibility of the display screen may be enhanced considerably by a reduction in the reflection of ambient light and by a significant increase in the light transmission from the display screen greater than or equal to 90% for example equal to 97%.
(140) By means of a capacitive touch panel according to the present invention, the electrical consumption of the display screen may be reduced significantly at least by 15% or even 30%, in proportion to the increases in brightness and contrast obtained by enhancing the light transmission from the display screen and by attenuating the reflection of ambient light thereon.
(141) By means of a capacitive touch panel according to the present invention, the battery life may be increased considerably due to the significant reduction in the electrical consumption of the display screen.
(142) By means of a capacitive touch panel according to the present invention, the contact surface may be highly scratch-proof retaining the optical qualities mentioned above in the long term.
(143) By means of a capacitive touch panel according to the present invention, the mechanical strength of the front face may be increased in relation to shocks and flexural loads retaining the optical qualities mentioned above in the long term.
(144) By means of a capacitive touch panel according to the present invention, finger marks may be reduced significantly retaining the optical qualities mentioned above in the long term.
(145) By means of a capacitive touch panel according to the present invention, it is possible to envisage a capacitive panel of a large size without any restriction of the surface area, consisting of an edge-to-edge assembly of a multitude of elementary capacitive touch panels comprising sapphire materials treated against glare by ion bombardment on the rear and/or front sides and on the lateral sides, not showing any separation there between to the naked eye and to the touch.
(146) According to an embodiment, the ion bombardment anti-reflective treatment of the sapphire material used in the present invention does not require long treatment times (a few seconds per cm.sup.2 and per micro-accelerator).
(147) The anti-reflective treatment of the sapphire material used in the present invention may enable the use thereof in an industrial context, where the cost thereof should not be redhibitory in relation to the costs of the sapphire substrate (for example one cm.sup.2 of sapphire for touch panels costs approximately 4 Euro, one cm.sup.2 treated within the scope of the invention costs a few cents).
(148) According to one embodiment of the present invention, the capacitive touch panel comprises a “front” face made of sapphire treated on the front side (contact surface) by ion bombardment to give same anti-reflective properties and a capacitive touch detection layer containing electrical tracks made of ITO (Indium Tin Oxide) or electrical tracks made of a highly conductive metal (electrical conductivity greater than that of pure aluminium), silver nanowires, silver nanoparticles, or carbon nanotubes presented in the form of a low-density lattice (volume comprising at least 90% void), the electrical tracks being electrically insulated and assembled with insulating resins wherein the refractive index is preferably greater than or equal to 1.6, preferably similar to that of sapphire (equal to 1.76) or ITO (equal to 1.8).
(149) According to one embodiment of the present invention, the capacitive touch panel comprises a “front” face made of sapphire treated on the front side (contact surface) by ion bombardment to give same anti-reflective properties, a capacitive detection layer containing electrical tracks made of ITO (Indium Tin Oxide) or electrical tracks made of a highly conductive metal (conductivity greater than that of pure copper), silver nanowires, silver nanoparticles, or carbon nanotubes presented in the form of a low-density lattice (volume comprising at least 90% void), the electrical tracks being electrically insulated and assembled with insulating resins wherein the refractive index is preferably greater than or equal to 1.6, preferably similar to that of sapphire (equal to 1.76) or ITO (equal to 1.8) and a “rear” face made of sapphire wherein the front is subjected to an identical anti-reflective treatment to that used on the front side of the “front” face. The rear face has preferably a reduced thickness less than 400 microns for sapphire-related cost issues, for example 100 microns.
(150) Examples of embodiments of capacitive touch panels according to the present invention are shown in
(151) In
(152) A capacitive touch panel, according to the embodiments illustrated in
(153) The front panel, FP, of a capacitive touch panel is usually made of glass; it can also be made of a sapphire material; a front panel, FP, of a capacitive touch panel according to the present invention is made of a sapphire material. The capacitive touch detection layers are usually made of highly conductive metal (conductivity greater than or equal to that of aluminium), silver nanowires or nanoparticles, or carbon nanotubes form a low-density lattice (volume comprising 90% void) insulated with an insulating resin with a refractive index greater than or equal to 1.6 preferably comparable to that of the resin used for ITO tracks (refractive index equal to about 1.8).
(154) The capacitive touch detection layers have a different refractive index to the face according to the circumstances: the capacitive touch detection layers have usually a refractive index close to 1.8 (corresponding to that of ITO and insulating resin thereof), the front face has an index close to 1.51 if it is made of glass or close to 1.76 if it is made of sapphire.
(155)
(156) The light reflection and transmission have associated coefficients in respect of reflection R and transmission T wherein the values are between 0 and 1 and suitable for being calculated based on the formulas hereinafter.
(157) The decrease in the transmission of light emitted by the display corresponds to the aggregation of the reflections taking place successively at the various interfaces of the capacitive touch panel:
T=T0−(R1+R2+R3), where:
(158) The refraction increases as the difference in refractive index between the two media n1, n2 separated by the interface increases. The reflection and transmission coefficients may be calculated using the following formulas (known as Fresnel formulas):
R=((n1−n2)/(n1+n2)).sup.2;
T=(2n1×n2/(n1+n2)).sup.2;
Where R+T=1.
(159) In following examples and calculations, one considers that parts referred as capacitive detection layers (CDL), air layer (AL) and display screen (DS) are of the same type and have similar features.
(160) Following table shows the light reflection coefficient values on passing through the various interfaces forming the capacitive touch panel described in
(161) Detailed results are following:
(162) TABLE-US-00003 D n1 n2 R % A/FP 1 1.5 4.1 FP/CDL 1.5 1.8 0.7 CDL/AL 1.8 1 8.1 RT (%) 13.0
(163) Following table shows the light reflection coefficient values on passing through the various interfaces described in
(164) Detailed results are following:
(165) TABLE-US-00004 D n1 n2 R % A/FP 1 1.7 7.5 FP/CDL 1.7 1.8 0.0 CDL/AL 1.8 1 8.1 RT (%) 15.7
(166) Following table shows the light reflection coefficient values on passing through the various interfaces forming the capacitive touch panel described in
(167) Detailed results are following:
(168) TABLE-US-00005 D n1 n2 R % A/FP 1 1.5 4.1 FP/CDL 1.5 1.8 0.7 CDL/RF 1.8 1.5 0.7 RF/AL 1.5 1 4.1 RT (%) 9.8
(169) Following table shows the light reflection coefficient values on passing through the various interfaces described in
(170) TABLE-US-00006 D n1 n2 R % A/FP 1 1.7 7.5 FP/CDL 1.7 1.8 0.0 CDL/RF 1.8 1.7 0.0 RF/AL 1.7 1 7.5 RT (%) 15.1
(171) Following tables show the light reflection coefficient values on passing through the various interfaces described in
(172) Detailed results are following, where first table refers to a reduction of the reflection of light of the anti-glare treatment layer by 50% (first here above embodiment) and second one refers to a reduction of the reflection of light by 80% (second here above embodiment):
(173) TABLE-US-00007 D n1 n2 R % A/(FP + (311(50%)) 1 1.4 3.7 FP/CDL 1.7 1.8 0.0 CDL/AL 1.8 1 8.1 RT (%) 11.9 A/(FP + (311(80%)) 1 1.2 1.5 FP/CDL 1.7 1.8 0.0 CDL/AL 1.8 1 8.1 RT (%) 9.6
(174) Following tables show the light reflection coefficient values on passing through the various interfaces described in
(175) According to a first and a second embodiments, the anti-glare treatment layers (321) and (322) have the effect of reducing the reflection of light by 50% to change from a reflection coefficient of 7.5% to 3.75% (referred as 321(50%)) and by 80% to change from a reflection coefficient of 7.5% to 1.5% (referred as 321(80%)), at the interfaces air A/(FP+321) and (RF+322)/AL, on the assumption that the capacitive touch detection layers comprise electrical tracks made of ITO (refractive index equal to 1.8) insulated by a resin having a substantially comparable refractive index or by means of a highly conductive electrical track lattice (conductivity greater than or equal to that of pure aluminium) and having a low density (volume including a void fraction greater than or equal to 90%) insulated by a resin having a comparable refractive index to that of the resin used for ITO (refractive index equal to 1.8). Opposite the cell containing RT(%) features the total sum of the reflections applied to the light passing through the capacitive touch panel. The loss RT(%) is equal to 7.51% corresponding to a light transmission of 92.49% for 321(50%) and 322(50%); the loss RT(%) is equal to 3.04% corresponding to a light transmission of 96.96% for 321(80%) and 322(80%). It is observed that for 321(50%) and 322(50%), the transmission which is equal to 92.49%, exceeds the transmission equal to 90.21% of “conventional” capacitive touch panels using glass materials as “front” faces, having the indisputable advantage of the scratch-proof nature of the contact surface associated with an increase in the mechanical resistance to shocks and to flexural loads. These optical and mechanical advantages are considerably increased for 321(80%) and 322(80%) for which the transmission is practically equal to 97% very greatly exceeding the transmission equal to 90.21% of “conventional” capacitive touch panels using glass materials as front panel and rear face, with additionally, here again, an advantage of indisputable superiority, in respect of the scratch-proof nature of the contact surface associated with an increase with the mechanical resistance thereof to shocks and flexural loads. In terms of energy, it is considered that for 321(50%), 321(50%), the energy consumption of the display screen may be reduced approximately by 15% (increase in light transmission from the display screen by 7.5% and reduction of reflection of ambient light by 7.5%); for 321(80%), 321(80%), the energy consumption of the display screen may be reduced approximately by 24% (increase in light transmission from the display screen by 12% and reduction of reflection of ambient light by 12%). The battery life may thus be increased significantly. Detailed results are following, where first table refers to a reduction of the reflection of light of the anti-glare treatment layer by 50% (first here above embodiment) and second one refers to a reduction of the reflection of light by 80% (second here above embodiment):
(176) TABLE-US-00008 D n1 n2 R % A/(FP + 321(50%)) 1 1.4 3.7 FP/CDL 1.7 1.8 0.0 CDL/RF 1.8 1.7 0.0 (RF + 322(50%))/AL 1.4 1 3.7 RT (%) 7.5 A/(FP + 321(80%)) 1 1.2 1.5 FP/CDL 1.8 1.8 0.0 CDL/RF 1.8 1.7 0.0 (RF + 322(80%))/AL 1.2 1 1.5 RT (%) 3.0
(177)
(178) By means of the anti-glare treatment applied in this way, the light emitted by the display screen DS may pass through the air layer AL, the capacitive touch detection layer CDL, the front panel FP face 331, the lateral sides 332, 333 of the front panel FP, the rear face RF face 334, the lateral sides 335, 336 of the rear face RF with an extremely reduced reflection rate giving a visual impression of continuity to the assembly of elementary capacitive touch panels. According to an embodiment, anti-glare treatment of the different faces is identical.
(179) Finally, to be able to exceed the size restrictions of capacitive panels, the inventors recommend assembling elementary capacitive touch panels comprising sapphire materials treated against glare by ion bombardment according to the method of the present invention, not only on the front or back sides but also on the lateral sides. Once assembled, the lateral sides of the sapphire materials become transparent to the naked eye, thus giving the impression of a single large-sized capacitive panel. The ion bombardment anti-glare treatments may be used under identical conditions for the front or back sides and the lateral sides.
(180) The inventors have furthermore compiled in the comparative table below the transmission values obtained for a plurality of capacitive touch panels “architectures”. Said capacitive touch panels may comprise glass and/or sapphire material front panel and/or rear face. Capacitive touch panels according to the present invention comprise sapphire material front panel and/or rear face; at least one of their sapphire material face(s) has been anti-glare treated according to the method of the present invention; such an anti-glare treated sapphire material is referred as “T_Sapphire” (for “treated sapphire material according to the method of present invention”) in following table. Transmission values are indicated for a wavelength of 560 nm. The capacitive touch detection layer CDL comprises ITO parts. DS relates to the display screen.
(181) TABLE-US-00009 Capacitive touch panel Architecture Transmission (%) Reflection (%) T_Sapphire/CDL/ 97% 3.00% T_Sapphire/Air/DS Glass/CDL/Glass/DS 95.88 4.12% T_Sapphire/CDL/Air/DS 90.32% 9.68% Glass/CDL/Glass/Air/DS 90.21% 9.79% Glass/CDL/Air/DS 86.95 13.05% Sapphire/ICDL/Sapphire/VAir/DS 84.81 15.19% Sapphire/CDL/Air/Ds 84.25% 15.75%
(182) It can be noted using the comparative here above table that the capacitive touch panels according to the present invention have a light transmission greater than 90% at 560 nm for a single treatment (T_Sapphire/CDL/Air/DS) or equal to 97% to 560 nm (T_Sapphire/CDL/T_Sapphire/Air/DS) for a double treatment and have the considerable advantage of being scratch-proof, resistant to shocks, and to flexural loads, in other words, of being capable of retaining this high transmission quality in the long term. Glass/CDL/Glass/DS technology consists of removing the air layer between the rear face made of glass and the display screen by bonding the display screen to the glass. This known technology makes it possible at best to achieve 95% but involves the drawback of having a contact surface made of scratchable glass, not allowing in the event of cracking the replacement of the touch panel alone (the display screen rigidly connected to the touch panel is replaced at the same time); finally, it does not exceed the high transmission obtained by the invention.
(183) Thanks to the present invention, one can obtain a part made of sapphire material comprising at least one surface with implanted ions, wherein the reflection of an incident wave in the visible range is reduced at least by one third, as for example by one half, when compared to the reflection of an incident wave in the visible range on the untreated sapphire material, such as for example a wavelength of the incident wave of 560 nm.
(184) Thanks to the present invention, one can obtain a synthetic sapphire material comprising at least one surface with implanted ions of the elements from the list consisting of helium (He), neon (Ne), argon (Ar), krypton (Kr), xenon (Xe), boron (B), carbon (C), nitrogen (N), oxygen (O), fluorine (F), silicon (Si), phosphorus (P) and sulphur (S), wherein the reflection of an incident wave in the visible range on said surface is equal or less to 2%, as for example equal or less to 1%, when measured at a 560 nm wavelength.
(185) The treatment method of the present invention can be used for treating a solid part made of sapphire material chosen for example from, but not limited to, the list consisting of a screen, such as for example a touch screen, a window, a watch glass, a light emitting device (LED) part, a lighting device part, an optical component, such as for example device lens.
(186) The invention has been described above with the aid of embodiments without limitation of the general inventive concept; in particular the parameters are not limited to the examples discussed.