Method of detecting a change in the direction of rotation of a rotatable shaft
10982755 · 2021-04-20
Assignee
Inventors
Cpc classification
F16H59/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2059/443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01P13/04
PHYSICS
International classification
F16H59/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a method of detecting a change in the direction of rotation of a rotatable shaft (5) based on non-direction sensitive rotational speed data, the method comprising the steps: .circle-solid.determining a speed (17) of a rotatable shaft (5) of a vehicle transmission (3) based on non-direction sensitive speed data received from a non-direction sensitive rotational speed sensor (7), wherein the speed (17) of the rotatable shaft (5) is the absolute value of the rotational speed of the rotatable shaft (5); .circle-solid.determining, based on the speed (17) of the rotatable shaft (5), if the duration of a first continuous time interval (20) during which the speed (17) of the rotatable shaft (5) is continually smaller than a first predetermined speed value (18) is shorter than a predetermined duration (24); and .circle-solid.detecting that a change in the direction of rotation of the rotatable shaft (5) has occurred during the first continuous time interval (20) if the duration of the first continuous time interval (20) is shorter than the predetermined duration (24). The invention further relates to a controller (8) for carrying out the method and to a driveline (100; 200) including the controller (8). The invention allows to determine a change in direction although the sensor as such is not direction sensitive. This is based on the insight that decelerating to a speed value below a threshold and subsequently accelerating again to a value which is above this threshold corresponds to a change in direction if this process occurs within a short time period.
Claims
1. A method of detecting a change in direction of rotation of a rotatable shaft based on non-direction sensitive rotational speed data, the method comprising the steps: determining a speed of a rotatable shaft of a vehicle transmission based on non-direction sensitive speed data received from a non-direction sensitive rotational speed sensor, wherein the speed of the rotatable shaft is the absolute value of the rotational speed of the rotatable shaft; determining, based on the speed of the rotatable shaft, if a duration of a first continuous time interval during which the speed of the rotatable shaft is continually smaller than a first predetermined speed value is shorter than a predetermined duration; and detecting that the change in the direction of rotation of the rotatable shaft has occurred during the first continuous time interval if the duration of the first continuous time interval is shorter than the predetermined duration.
2. The method according to claim 1, wherein the rotatable shaft is drivingly engaged with or selectively drivingly engaged with a ground engaging structure of a vehicle.
3. The method according to claim 2, wherein the first predetermined speed value is set based on at least one transmission signal received from the vehicle transmission, wherein the at least one transmission signal is indicative of a speed ratio between the rotatable shaft and the ground engaging structure.
4. The method according to claim 3, wherein the first predetermined speed value is set such that it corresponds with a predetermined vehicle speed, wherein the predetermined vehicle speed is at most 5 km/h.
5. The method according to claim 1, wherein the predetermined duration is at most 2 s.
6. The method according to claim 1, further comprising the step of determining the direction of rotation of the rotatable shaft based on power source data indicative of a direction of rotation of a power source drivingly engaged with or coupled to the rotatable shaft, including through a fluid coupling device, and based on at least one transmission signal received from the vehicle transmission, wherein the at least one transmission signal is indicative of the direction of rotation of the rotatable shaft relative to the direction of rotation of the power source.
7. The method according to claim 6, wherein the at least one transmission signal comprises at least one clutch signal indicative of a state of at least one clutching device of the vehicle transmission.
8. The method according to claim 7, wherein the at least one clutch signal comprises at least one of: at least one hydraulic pressure signal indicative of a hydraulic pressure in at least one clutch chamber of at least one hydraulic clutching device of the vehicle transmission; and at least one electric signal for controlling the at least one clutching device of the vehicle transmission, including for controlling at least one hydraulic valve of the at least one hydraulic clutching device.
9. The method according to claim 8, comprising the step of determining the state of the at least one clutching device based on whether the hydraulic pressure is above or below at least one predetermined pressure value.
10. The method according to claim 9, wherein the vehicle transmission is coupled to the power source through a fluid coupling device, and wherein the step of determining the direction of rotation of the rotatable shaft is carried out if or once a duration of a second continuous time interval during which the vehicle transmission is continually in a same transmission state exceeds a duration of a stabilization phase, wherein the duration of the stabilization phase is a time period which is needed for a turbine portion of the fluid coupling device to turn in a predetermined direction relative to an impeller portion of the fluid coupling device.
11. The method according to claim 10, wherein the step of determining the direction of rotation of the rotatable shaft is carried out if or once the speed of the rotatable shaft, a speed of a vehicle, or a speed of an input shaft of the vehicle transmission exceeds a second predetermined speed value.
12. The method according to claim 11, wherein the step of determining the direction of rotation of the rotatable shaft is carried out each time the first continuous time interval has ended and the duration of the first continuous time interval exceeds the predetermined duration.
13. The method according to claim 1, further including the step of controlling a shift of the vehicle transmission based on the direction of rotation of the rotatable shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above, as well as other advantages of the presently proposed subject-matter will become readily apparent to those skilled in the art from the following detailed description when considered in the light of the accompanying drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9)
(10) The power source 1 may include an engine such as an internal combustion engine (ICE) or an electric engine. The vehicle output 6 may include a ground engaging structure such as one or more wheels or one or more crawler chains, for example. The speed sensor 7 is configured to measure the absolute value of the rotational speed of the output shaft 5. Non-direction sensitive speed sensors such as the speed sensor 7 shown in
(11) The coupling device 2 of the driveline 100 shown in
(12) The second clutching device 11 may be configured as a hydraulic clutching device including a second clutch chamber and a second hydraulically controlled actuator at least partially disposed in the second clutch chamber. The second hydraulic actuator may be actuated by varying the pressure of a hydraulic fluid in the second clutch chamber. The second hydraulic actuator may include a piston. For example, a plurality of friction plates of an input portion 11a of the second clutching device 11 may be selectively pressed against and engaged with a plurality of friction plates of an output portion 11b of the second clutching device 11 using the second hydraulic actuator by increasing the hydraulic pressure in the second clutch chamber. When the input portion 11a and the output portion 11b of the second clutching device 11 are engaged, the input portion 11a and the output portion 11b are locked to one another and torque may be transferred through the second clutching device 11. On the other hand, the input portion 11a and the output portion 11b of the second clutching device 11 may be selectively disengaged by decreasing the hydraulic pressure in the second clutch chamber. When the input portion 11a and the output portion 11b of the second clutching device 11 are disengaged, no torque may be transferred through the second clutching device 11.
(13) When the first clutching device 9 is engaged and the second clutching device 11 is disengaged, the transmission 3 is in a first transmission state. In the first transmission state, the speed ratio of the output shaft 5 relative to the input shaft 4 is determined by the first speed ratio 10. That is, in the first transmission state the first speed ratio 10 determines a rotational speed of the output shaft 5 relative to a rotational speed of the input shaft 4 and a direction of rotation of the output shaft 5 relative to the direction of rotation of the input shaft 4.
(14) On the other hand, when the first clutching device 9 is disengaged and the second clutching device 11 is engaged, the transmission 3 is in a second transmission state. In the second transmission state, the speed ratio of the output shaft 5 relative to the input shaft 4 is determined by the second speed ratio 12. That is, in the second transmission state the second speed ratio 12 determines the rotational speed of the output shaft 5 relative to the rotational speed of the input shaft 4 and the direction of rotation of the output shaft 5 relative to the direction of rotation of the input shaft 4.
(15) The transmission 3 further has a neutral state in which both the first clutching device 9 and the second clutching device 11 are disengaged. When the transmission 3 is in the neutral state, no torque may be transmitted from the input shaft 4 to the output shaft 5, or vice versa.
(16) The speed ratios 10, 12 are configured such that they are associated with mutually opposite directions of rotation of the output shaft 5 relative to the direction of rotation of the input shaft 4, as indicated by the black arrows in
(17) The controller 8 is configured to receive speed data from the non-direction sensitive speed sensor 7 and to determine the output speed of the output shaft 5 based on the speed data received from the speed sensor 7. The controller 8 is further configured to receive rotational direction data indicative of the direction of rotation of the power source 1. The rotational direction data may be stored in a memory of the controller 8, in particular if the power source 1 is configured as a unidirectional engine which always turns in the same direction, such as an internal combustion engine. Alternatively, the power source 1 may be configured to transmit the rotational direction data to the controller 8, in particular if the power source 1 is configured as an engine which may turn both clockwise and counterclockwise, such as an electric engine.
(18) The controller 8 is further configured to receive a transmission signal from the transmission 3. The transmission signal may include a first clutch signal which is indicative of the state of the first clutching device 9 and a second clutch signal which is indicative of the state of the second clutching device 11. For example, the controller 8 is configured to determine, based on the first clutch signal, whether the first clutching device 9 is engaged, whether the first clutching device 9 is disengaged, or whether the first clutching device 9 is slipping. Similarly, the controller 8 is configured to determine, based on the second clutch signal, whether the second clutching device 11 is engaged, whether the second clutching device 11 is disengaged, or whether the second clutching device 11 is slipping.
(19) Thus, the controller 8 is configured to determine, based on the first clutch signal and based on the second clutch signal, whether the transmission 3 is in the first state in which the first clutching device 9 is engaged and the second clutching device 11 is disengaged, whether the transmission 3 is in the second state in which the first clutching device 9 is disengaged and the second clutching device 11 is engaged, or whether the transmission 3 is in the neutral state in which both clutching devices 9, 11 are disengaged.
(20) In other words, based on the first clutch signal and on the second clutch signal the controller 8 may determine at least the direction of rotation of the output shaft 5 relative to the direction of rotation of the input shaft 4. Also, the controller 8 may determine the absolute value of the speed ratio of the output shaft 5 relative to the input shaft 4 based on the first clutch signal and on the second clutch signal. For example, the direction of rotation of the output shaft 5 relative to the direction of rotation of the input shaft 4 associated with the first transmission state and with the second transmission state may be stored in the memory of the controller 8. Additionally, the absolute value of the speed ratio of the output shaft 5 relative to the input shaft 4 associated with the first transmission state and with the second transmission state may be stored in the memory of the controller 8.
(21) In the driveline 100 where the clutching devices 9, 11 are configured as hydraulic clutches, the first clutch signal may comprise a first hydraulic pressure signal indicative of a first hydraulic pressure in the first clutch chamber of the first clutching device 9, and the second clutch signal may comprise a second hydraulic pressure signal indicative of a second hydraulic pressure in the second clutch chamber of the second clutching device 11. For example, the first clutching device 9 and the second clutching device 11 may each be equipped with pressure sensors for measuring the hydraulic pressure in the first clutch chamber and in the second clutch chamber. These pressure sensors may be in communication with the controller 8 for communicating the measured pressure values to the controller 8.
(22) Alternatively, the first clutch signal may comprise a first electric signal for controlling the first clutching device 9, in particular for controlling at least one first hydraulic valve, wherein the at least one first hydraulic valve may be configured to control a flow of fluid into and out the clutch chamber of the first clutching device 9. Analogously, the second clutch signal may alternatively comprise a second electric signal for controlling the second clutching device 11, in particular for controlling at least one second hydraulic valve, wherein the at least one second hydraulic valve may be configured to control a flow of fluid into and out the clutch chamber of the second clutching device 11.
(23)
(24) The clutching devices 9, 11 and the speed ratios 10, 12 of the first transmission stage 3a of the driveline 200 of
(25) As opposed to the speed ratios 10, 12 of the first transmission stage 3a, the speed ratios 31, 33 of the second transmission stage 3b are configured such that they are both associated with the same direction of rotation of the output shaft 5 relative to the direction of rotation of the drum shaft 24, as indicated by the black arrows in
(26) Thus, to a person of ordinary skill in the field of automotive transmissions it is immediately apparent that in the driveline 200 of
(27) To a person of ordinary skill it is furthermore immediately apparent that each of the clutching devices 9, 11 may be combined with either one of the clutching devices 30, 32 of the second transmission stage 3b. Therefore, the transmission 3 of the driveline 200 has two first states in which the output shaft 5 and the input shaft 4 turn in the same direction, and two second states in which the output shaft 5 and the input shaft 4 turn in opposite directions. For example, the transmission 3 of the driveline 200 has a low range first state in which the clutching devices 9, 30 are engaged and the clutching devices 11, 32 are disengaged; a high range first state in which the clutching devices 9, 33 are engaged and the clutching devices 11, 30 are disengaged; a low range second state in which the clutching devices 11, 30 are engaged and the clutching devices 9, 32 are disengaged; and a high range second state in which the clutching devices 11, 32 are engaged and the clutching devices 9, 30 are disengaged. The controller 8 of the driveline 200 of
(28) It is understood that the present invention may include more complex drivelines than the drivelines 100 of
(29) Again, although the non-direction sensitive speed sensor 7 depicted if
(30) By way of example,
(31) The controller 8 is configured to determine the state of the first clutching device 9 by comparing the value of the first hydraulic pressure signal 13 with predetermined pressure values p.sub.1, p.sub.2 and p.sub.3, indicated by dashed horizontal lines in
(32) Since in
(33) The controller 8 comprises a timer (not shown). Each time the first hydraulic pressure signal 13 exceeds the second predetermined pressure value p.sub.2 and the first clutching device 9 enters the filling state 15 from the disengaged state 14, the timer is started. The timer determines the duration of a filling time period during which the first clutching device 9 remains in the filling state 15. If the first hydraulic pressure signal 13 has not exceeded the third pressure value p.sub.3 a predetermined time period Δt.sub.fill,max after entering the filling state 15, the controller 8 sets the state of the first clutching device 9 back to the disengaged state 14. In this manner, random pressure peaks or aborted shifts are less likely to entail errors in the clutch state determination process.
(34) In
(35)
(36) The upper graphs in
(37) In
(38) As the vehicle decelerates, the controller 8 determines that the speed 17 of the output shaft 5 drops below the first predetermined speed value 18 at the point in time t.sub.5. The point in time t.sub.5 marks the beginning of the first continuous time interval 20 during which the speed 17 is continually below the first predetermined speed value 18. At a subsequent point in time t.sub.6 (t.sub.6>t.sub.5) the controller 8 determines that the first clutching device 9 is disengaged and the transmission 3 is shifted from the first transmission state 19 to a neutral transmission state 21. In the neutral transmission state 21 both clutching devices 9, 11 are disengaged so that the output shaft 5 is disengaged from the input shaft 4 and no torque is transferred from the power source 1 to the output shaft 5.
(39) At a subsequent point in time t.sub.7 (t.sub.7>t.sub.6) the vehicle comes to a halt. At t.sub.7 the vehicle reverses its direction of motion and the output shaft 5 reverses its absolute direction of rotation. Starting at t.sub.7, the vehicle accelerates in the reverse direction, indicated by the increasing negative rotational speed 22, depicted as a dashed line in the upper graph of
(40) At a subsequent point in time t.sub.8 (t.sub.8>t.sub.7) the controller 8 determines that the second clutching device 11 is engaged while the first clutching device 9 remains disengaged. That is, at t.sub.8 the controller 8 detects or determines that the transmission 3 is shifted from the neutral transmission state 21 to the second transmission state 23. Based on information stored in the memory of the controller 8 the controller 8 further determines that in the second transmission state 23 both the input shaft 4 and the output shaft 5 turn in opposite directions.
(41) As the transmission 3 is shifted to the second transmission state at t.sub.8, the vehicle accelerates in the reverse direction and the speed 17 measured by the speed sensor 7 increases. At a subsequent point in time t.sub.9 (t.sub.9>t.sub.8) the controller 8 determines that the speed 17 again exceeds the first predetermined speed value 18. Thus, the point in time t.sub.9 marks the end of the first continuous time interval 20 during which the speed 17 is continually below the first predetermined speed value 18. As the controller 8 detects the end of the first continuous time interval 20 at the point in time t.sub.9, the controller 8 compares the duration of the first continuous time interval 20 to a predetermined duration 24. The predetermined duration 24 may have a duration of at most 1 s or of at most 0.5 s, for example. In
(42)
(43) To a person of ordinary skill in the art of automotive transmissions it is evident that the above-described process of determining a change in the direction of rotation of the output shaft 5 may easily be applied to a process of determining a change in the direction of rotation of the drum shaft 24, of the input shaft 4 or of any other shaft of the transmission 3.
(44) The controller 8 of the drivelines 100 and 200 is further configured to carry out an initialization procedure for determining the absolute direction of rotation of the output shaft 5. An example of a possible implementation of the initialization procedure is depicted in
(45) In the drivelines 100 of
(46) The controller 8 is configured to initiate the stabilization phase based on the transmission data received from the transmission 3. For example, the controller 8 may initiate the stabilization phase each time the transmission has completed a shift to a transmission state in which the output shaft 5 is drivingly engaged with the input shaft 4. The time period during which the transmission 3 is continually in the same engaged transmission state defines a second continuous time interval 26 (see
(47) In other words, the initialization procedure carried out by the controller 8 may further include the steps of determining the duration of the second continuous time interval 26, comparing the duration of the second continuous time interval 26 with the duration 25 of the stabilization phase; and, if the duration of the second continuous time interval 26 exceeds the second predetermined duration 25 of the stabilization phase, determining the absolute direction of rotation of the output shaft 5 based on the known direction of rotation of the power source 1, based on the state of the transmission 3 which defines the direction of rotation of the output shaft 5 relative to the direction of rotation of the input shaft 4, and based on the known direction of rotation of the turbine portion 2b of the fluid coupling device 2 relative to the direction of rotation of the impeller portion 2a of the fluid coupling device 2.
(48) In some cases, in particular when the input shaft 4 of the transmission 3 and the power source 1 are coupled through a fluid coupling device such as the fluid coupling device 2 of the drivelines 100, 200, the relationship between the direction of rotation of the output shaft 5 and the direction of rotation of the power source 1 may be determined with a high degree of certainty only when the speed of the input shaft 4, the speed of the output shaft 5 or the speed of the vehicle the exceeds a second predetermined speed value. This may be due to the fact that speed sensors do not provide accurate speed data at low speeds. Also, this may be due to the fact that the turbine portion 2b of the fluid coupling device 2 does not have a defined direction of rotation relative to the direction of rotation of the impeller portion 2a of the fluid coupling device 2 at low speeds. Therefore, the controller 8 may further be configured to determine the absolute direction of rotation of the output shaft 5 based on the direction of rotation of the power source 1 and based on the state of the transmission 3 only once the speed of the input shaft 4, the speed of the output shaft 5 or the vehicle speed exceeds the second predetermined speed value.
(49) The controller 8 may be configured to carry out the above-described initialization procedure for determining the absolute direction of rotation of the output shaft 5 each time the power source 1 is turned on after the power source has been switched off. Also, the controller 8 may be configured to carry out the initialization procedure each time the first continuous time interval 20 has ended and the controller determines that the duration of the first continuous time interval 20 is longer than the predetermined duration 24, i. e. each time the vehicle has been stationary or substantially stationary for a time period that exceeds the predetermined duration 24.
(50) In the situation depicted in
(51) The flowchart of the method 700 of
(52) To a person of ordinary skill in the art of automotive transmissions it is evident that the above-described process of determining the absolute direction of rotation of the output shaft 5 may easily be applied to a process of determining the absolute direction of rotation of the drum shaft 24, of the input shaft 4 or of any other shaft of the transmission 3.