Compressor pump structure and compressor
10989194 ยท 2021-04-27
Assignee
Inventors
- Hui Huang (Zhuhai, CN)
- Zhongcheng DU (Zhuhai, CN)
- Jia XU (Zhuhai, CN)
- Sen YANG (Zhuhai, CN)
- Liping REN (Zhuhai, CN)
- Lingchao KONG (Zhuhai, CN)
- Shebing Liang (Zhuhai, CN)
- Jinquan Zhang (Zhuhai, CN)
- Rongting Zhang (Zhuhai, CN)
Cpc classification
F04C15/0065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/3445
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0809
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/356
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C28/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C20/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/356
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A compressor pump structure comprises a rotating shaft, a piston, a cylinder, a cylinder sleeve, a lower flange and an upper flange, the central axis of the rotating shaft being arranged eccentrically with respect to the central axis of the cylinder, the rotating shaft being slidably arranged in the piston, the piston being movably arranged in the cylinder and forming two volume-variable chambers with the cylinder, the piston comprising two first sliding planes arranged opposite one another and two first contacting planes arranged opposite one another, the first contacting plane on the upper side being in sealing contact with the upper flange, and the first contacting plane on the lower side being in sealing contact with the lower flange. Also disclosed is a compressor with the compressor pump structure.
Claims
1. A compressor pump structure, comprising a rotating shaft, a piston, a cylinder, a cylinder sleeve, an upper flange and a lower flange, a central axis of the rotating shaft being arranged eccentrically with respect to a central axis of the cylinder, the rotating shaft being slidably arranged in the piston, the piston being movably arranged in the cylinder and forming two volume-variable chambers with the cylinder; the piston comprising two first sliding planes arranged opposite one another and two first contacting planes arranged opposite one another, the first contacting plane on the upper side being in sealing contact with the upper flange, and the first contacting plane on the lower side being in sealing contact with the lower flange, wherein the compressor pump structure further comprises a rolling assembly, the cylinder being rotatably arranged within the cylinder sleeve, and the rolling assembly being arranged between the cylinder and the cylinder sleeve and forming rolling contact with the cylinder and the cylinder sleeve respectively.
2. The compressor pump structure of claim 1, wherein the rolling assembly comprises a retainer and roller pins, the retainer being arranged between the cylinder and the cylinder sleeve, the retainer being circumferentially provided with a plurality of mounting slots, and the roller pins being rollably arranged in the mounting slots.
3. The compressor pump structure of claim 1 wherein the piston further comprises first arc surfaces connected between the two first sliding planes, and the cylinder comprises a first sliding groove that goes through the cylinder axially, the first sliding groove comprising second sliding planes in sliding fit with the two first sliding planes and second arc surfaces connected between the two second sliding planes, the volume-variable chambers being formed between the second arc surface and the first arc surface.
4. The compressor pump structure of claim 3, wherein the cylinder sleeve comprises a step hole, and the cylinder comprises an axial locating portion and a rotation fitting portion axially protruding from the axial locating portion, the axial locating portion being axially located in a large hole segment of the step hole, and the rotation fitting portion being rotationally arranged in a small hole segment of the step hole, and the rolling assembly being arranged between the axial locating portion and an inner peripheral wall of the large hole segment of the step hole.
5. The compressor pump structure of claim 4, wherein the rotation fitting portion comprises two isolation barriers which are spaced apart from each other, outer peripheries of the two isolation barriers being in sealing contact with an inner peripheral wall of the small hole segment of the step hole, and inner side walls of the isolation barriers being in sealing contact with the two first sliding planes of the piston.
6. The compressor pump structure of claim 4, wherein the upper flange is provided with an intake port, an exhaust port, a first intake passage and a first exhaust passage, the intake port being communicated with the first intake passage, the exhaust port being communicated with the first exhaust passage; and an end surface of the cylinder sleeve where the small hole segment is located is provided with a first communication passage that communicates the first intake passage with one of the two volume-variable chambers, and a second communication passage that communicates the first exhaust passage with another one of the two volume-variable chambers.
7. The compressor pump structure of claim 1 wherein the piston further comprises two first arc surfaces connected between the two first sliding planes; at the inner periphery of the cylinder are provided two sliders which are arranged opposite one another; and on opposite sides of the two sliders are formed second sliding planes in sliding fit with the first sliding planes; on the outer peripheries of the sliders are formed arc surfaces in sealing contact with an inner peripheral wall of the cylinder; and the two first arc surfaces of the piston form the volume-variable chambers with the inner peripheral wall of the cylinder.
8. The compressor pump structure of claim 1, wherein the rotating shaft comprises a long shaft segment, a piston supporting segment and a short shaft segment, the long shaft segment being fit with the upper flange, the piston supporting segment being in sliding fit with the piston, and the short shaft segment being fit with the lower flange.
9. The compressor pump structure of claim 8, wherein the piston is provided with a rectangular second sliding groove that goes through the cylinder axially, the rectangular second sliding groove comprising two rotating shaft supporting planes that are parallel to each other, the piston supporting segment comprising piston supporting planes in match with the two rotating shaft supporting planes of the rectangular second sliding groove, the two piston supporting planes being parallel to each other.
10. The compressor pump structure of claim 9, wherein in the middle of the rotating shaft is formed an axially-guided oil hole that runs through the entire rotating shaft, and the piston supporting planes are provided with oil grooves, and the piston supporting segment is radially provided with radially-guided oil holes that communicate the axially-guided oil hole with the oil grooves.
11. The compressor pump structure of claim 1, wherein the cylinder is rotatably arranged within the cylinder sleeve, and an annular groove is formed on an outer peripheral wall of the cylinder, the outer peripheral wall in match with the cylinder sleeve.
12. A compressor, comprising a compressor pump structure described in claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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REFERENCE SIGNS
(29) 1. rotating shaft; 2. piston; 3. cylinder; 4. cylinder sleeve; 5. upper flange; 6. lower flange; 7. volume-variable chamber; 8. rolling assembly; 9. retainer; 10. rolling pin; 11. mounting groove; 12. first sliding groove; 13. axial locating portion; 14. rotation fitting portion; 15. large hole segment; 16. small hole segment; 17. isolation barrier; 18. intake port; 19. exhaust port; 20. first intake passage; 21. first exhaust passage; 22. first communication passage; 23. second communication passage; 24. slider; 25. long shaft segment; 26. piston supporting segment; 27. short shaft segment; 28. second sliding groove; 29. axially-guided oil hole; 30. oil groove; 31. radially-guided oil hole; 32. annular groove.
DESCRIPTION OF THE INVENTION
(30) The present disclosure is further described in detail below in conjunction with the accompanying drawings and specific embodiments, but the present disclosure is not limited thereto.
(31) Referring to
(32) As the piston 2 comprises the two first sliding planes arranged opposite one another and the two first contacting planes arranged opposite one another, its main body structure is relatively regular, and the structure of a cylinder piston hole matched therewith is also relatively regular. The outer contour of the piston is mainly composed of parallel planes; in this way, the structural complexity of the piston 2 and the cylinder piston hole is reduced, the processing difficulty of the piston 2 and the cylinder piston hole is decreased, and the processing costs is lowered.
(33) In addition, as the two first contacting planes of the piston 2 contact the upper flange 5 and the lower flange 6 respectively, the piston 2 is positioned circumferentially through the upper flange 5 and the lower flange 6. Thus, the piston does not need to be positioned axially by the cylinder 3, and the thickness of the cylinder 3 is not increased axially. In this way, it reduces the height of the cylinder 3, the span of a piston supporting portion of the rotating shaft 1, a contact stress between the rotating shaft 1 and the flanges, and the abrasion of the flanges. And it improves the energy efficiency and reliability of the compressor.
(34) Referring to
(35) As the eccentric distance between the rotating shaft 1 and the cylinder 3 is unchanged, and the rotating shaft 1 and the cylinder 3 rotate about their respective axes during movement thereof, with the mass center being unchanged. Thus the piston 2 rotates stably and continuously during movement within the cylinder 3, thereby effectively alleviating vibration of the compressor pump structure, and ensuring regular volume variations of the volume-variable chambers 7 and reducing the clearance volume, thus improving the operation stability of the compressor pump structure, and increasing the work reliability of the compressor.
(36) Referring to
(37) In some embodiments, the rolling assembly 8 comprises a retainer 9 and roller pins 10. The retainer 9 is arranged between the cylinder 3 and the cylinder sleeve 4. The retainer 9 is circumferentially provided with a plurality of mounting slots 11. The roller pins 10 is rollably arranged in the mounting slots 11. The retainer 9 is mounted coaxially with the cylinder 3, and the cylinder sleeve 4 is mounted coaxially and cooperatively with the retainer 9. The retainer 9 positions the roller pins 10 so that the plurality of roller pins 10 are retained at uniform and fixed intervals circumferentially of the cylinder 3. Thus, the cylinder 3 and the cylinder sleeve 4 are radially supported uniformly and stably during rolling support by the roller pins 10. The structural stability and force-bearing uniformity of the rolling assembly 8 is maintained, and the performance of the rolling assembly 8 is improved. The roller pins 10 extend along the axial direction of the cylinder 3, and there is radial support at a great length in the axial direction, to ensure uniformity of radial force application on the cylinder 3 in the entire axial direction. Of course, the roller pins 10 here are also replaced by other rolling parts, such as balls; and accordingly, the retainer 9 is also any other structure that circumferentially restrain the rolling parts at uniform intervals.
(38) Referring to
(39) The piston 2 is provided with a second sliding groove 28 that goes through the cylinder axially. The second sliding groove 28 comprises two rotating shaft supporting planes that are parallel to each other. The rotating shaft 1 comprises a piston supporting segment 26 in sliding fit with the second sliding groove 28. The piston supporting segment 26 comprises piston supporting planes in match with the two rotating shaft supporting planes of the rectangular second sliding groove 28, the two piston supporting planes being parallel to each other.
(40) The two first contacting planes of the piston 2 are parallel to each other, and are in sealing contact and sliding fit with the upper flange 5 and the lower flange 6 respectively. The two first sliding planes arranged parallel of the piston 2 are matched with the two second sliding planes arranged in parallel of the cylinder 3 to achieve reciprocation, thus forming the first connecting link of the cross-slider principle. The two rotating shaft supporting planes arranged in parallel of the rectangular second sliding groove formed in the piston 2 are matched with the two piston supporting planes arranged in parallel of the rotating shaft 1 to achieve reciprocation, thus forming the second connecting link of the cross slider principle. Under the cooperative action of the rotating shaft 1 and the cylinder 3, the piston 2 performs circular motion with the eccentric quantity e as the radius, and with the connecting line between the rotating shaft center and the cylinder center as the diameter, so that the volumes of the two volume-variable chambers 7 change continuously, to accomplish intake and exhaust operations of the cylinder 3.
(41) In some embodiments, the cylinder sleeve 4 comprises a step hole. The cylinder 3 comprises an axial locating portion 13 and a rotation fitting portion 14 axially protruding from the axial locating portion 13. The axial locating portion 13 is axially restrained in a large hole segment 15 of the step hole, and the rotation fitting portion 14 is rotationally arranged in a small hole segment 16 of the step hole. The rolling assembly 8 is arranged between the axial locating portion 13 and an inner peripheral wall of the large hole segment 15 of the step hole.
(42) The cylinder sleeve 4 is axially positions the cylinder 3 through a step of the step hole, and also axially positions the rolling assembly 8 in the large hole segment 15 of the step hole, so that the rolling assembly 8 is retained at a defined axial position. The rotation fitting portion 14 is in rotation fit with the small hole segment 16 of the step hole, so the outer diameter of the rotation fitting portion 14 is smaller than that of the axial locating portion 13. As the volume-variable chambers 7 communicate with an intake port and an exhaust port of the upper flange 5, communication holes are formed at positions of the axial locating portion 13 corresponding to the volume-variable chambers 7, so that the volume-variable chambers 7 communicate with the intake port or the exhaust port when moving circumferentially to a corresponding position, to accomplish intake or exhaust operations.
(43) In some embodiments, the rotation fitting portion 14 comprises two isolation barriers 17 which are spaced apart from each other. The outer peripheries of the isolation barriers 17 is in scaling contact with an inner peripheral wall of the small hole segment 16 of the step hole, and inner side walls of the isolation barriers 17 is in scaling contact with the first sliding planes of the piston 2. The inner side walls of the isolation barriers 17 are flush with the inner sides of the axial locating portion 13, both being two second sliding planes parallel to each other, thus ensuring the sliding guidance effect on the piston 2. As the two isolation barriers 17 are spaced apart, and the outer peripheries thereof are in scaling contact with an inner peripheral wall of the small hole segment 16 of the step hole, the intake port and the exhaust port of the upper flange 5 is communicated with the volume-variable chambers 7 through the spacing between the two isolation barriers 17. The two volume-variable chambers 7 are isolated through cooperation between the two isolation barriers 17 and the piston 2, to ensure separation between intake and exhaust, and guarantee gas compression.
(44) Referring to
(45) Providing the first exhaust passage 21 on the upper end face of the upper flange 5 communicates with the exhaust port 19. An exhaust valve plate and a valve plate baffle are mounted on the exhaust port 19, the exhaust valve plate and the valve plate baffle being fixed within a groove at the exhaust port 19 through valve screws so that the exhaust valve plate just covers the exhaust port 19. The circle formed by the center of the upper flange 5 is eccentric with respect to the center of a rotating shaft hole of the upper flange 5, with the eccentric quantity e, which is an eccentric quantity of the entire compressor pump structure.
(46) The center of the lower flange 6 is eccentric with respect to the center of a rotating shaft hole of the lower flange 6, with the eccentric quantity e, which is an eccentric quantity of the complete machine. The compressor travel distance S=2*e. The rotating shaft holes of the upper and lower flanges are mounted coaxially during assembly.
(47) The rotating shaft 1 comprises a long shaft segment 25, the piston supporting segment 26 and a short shaft segment 27. The long shaft segment 25 is fit with the upper flange 5, the piston supporting segment 26 is in sliding fit with the piston 2, and the short shaft segment 27 is fit with the lower flange 6.
(48) In the middle of the rotating shaft 1 is formed an axially-guided oil hole 29 that runs through the entire rotating shaft 1. The piston supporting planes are provided with oil grooves 30. The piston supporting segment 26 is radially provided with radially-guided oil holes 31 that communicate the axially-guided oil hole 29 with the oil grooves 30. The radially-guided oil holes 31 convey lubricating oil in the axially-guided oil hole 29 into the oil grooves 30 formed in the piston supporting planes, to lubricate and cool the piston supporting planes and the rotating shaft supporting planes and reduce friction loss between the rotating shaft 1 and the piston 2.
(49) Referring to
(50) Referring to
(51) Referring to
(52) Referring to
(53) Referring to
(54) Referring to
(55) Referring to
(56) Referring to
(57) Referring to
(58) With reciprocating movement of the piston 2 in the cylinder 3, the volumes of the two volume-variable chambers 7 change gradually, to accomplish the intake, compression an exhaust process.
(59) Referring to
(60) In some embodiments, the two sliders 24 are rotationally arranged within the cylinder 3, with a sliding passage formed between the two sliders 24, and the piston 2 reciprocates in the sliding passage. The sliders 24 in some embodiments are not formed integrally with the cylinder 3, but formed separately from the cylinder 3. Then arranged oppositely within the cylinder 3 to provide sliding guidance for the piston 2 and enable the piston 2 to rotate relative to the cylinder 3, so as to accomplish intake and exhaust operations of the compressor.
(61) In some embodiments, the height of the two sliders 24 is same as that of the cylinder 3, so it further reduce the height of the cylinder 3, the span of the piston supporting portion of the rotating shaft 1, the contact stress between the rotating shaft 1 and the flanges, and the abrasion of the flanges, and improve the energy efficiency and reliability of the compressor. The height of the cylinder 3 is same as that of the cylinder sleeve 4, the height of the rolling assembly 8 is same as that of the cylinder 3, and the rolling assembly 8 is axially positioned through the upper flange 5 and the lower flange 6, so there is not the step hole into the cylinder sleeve 4, and the processing difficulty of the cylinder sleeve 4 is reduced.
(62) In addition, as the cylinder 3 and the sliders 24 are processed and formed separately, the processing difficulty of the cylinder 3 and the sliders 24 is reduced, and the processing costs are lowered.
(63) Referring to
(64) In some embodiments of the present disclosure, a compressor is further provided, comprising a compressor pump structure, which is the aforementioned one.
(65) Of course, described above are preferred embodiments of the present disclosure. It is noted that to those of ordinary skill in the art, a number of improvements and modifications are also made without departing from the basic principle of the present disclosure, and these improvements and modifications are also be encompassed within the protection scope of the present disclosure.