Gripper system for a bending press
11007561 ยท 2021-05-18
Assignee
Inventors
Cpc classification
B30B15/026
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21D37/14
PERFORMING OPERATIONS; TRANSPORTING
B30B15/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a gripper system (16) for a press brake (2), having a gripping device (11) for manipulating a bending tool (6). The gripping device (11) comprises a first gripping arm (21) and a second gripping arm (22) that is displaceable in the clamping direction (26) relative to the first gripping arm (21), said gripping arms (21) being configured to engage in a gripping groove (17, 18) of a bending tool (6) and to clamp the bending tool (6). The gripping device (11) is arranged on a carriage system (46), said carriage system (46) comprising a horizontal linear guide (47) by means of which the gripping device (11) is displaceable towards the gripping groove (17, 18) or away from the gripping groove (17, 18) in the longitudinal direction (35) of the gripping arms (21, 22).
Claims
1. A gripper system for a press brake, having a first gripping device for manipulating a first bending tool of a plurality of bending tools, the first gripping device comprising: a first gripping arm and a second gripping arm that is displaceable in a clamping direction relative to the first gripping arm, said gripping arms being configured to engage in a gripping groove of the first bending tool and to clamp the first bending tool, wherein the first gripping device is arranged on a carriage system, said carriage system comprising a first horizontal linear guide configured to displace the first gripping device towards the gripping groove or away from the gripping groove in a longitudinal direction of the gripping arms, wherein the carriage system further comprises a vertical linear guide, wherein the first horizontal linear guide and the first gripping device are disposed on the vertical linear guide so as to be vertically displaceable, an actuator, a pneumatic cylinder, an actuator support mounting the pneumatic cylinder, and a lock mechanism configured to fix a position of the actuator support in the longitudinal direction of the gripping arms, wherein the first horizontal linear guide comprises a guide carriage guided on a guide rail, wherein the first gripping device is received on the guide rail, wherein the guide carriage is configured to be positioned by the pneumatic cylinder, between an extracted inserting position of the first gripping device and a retracted inoperative position of the first gripping device, wherein the actuator is disposed between the guide rail and the pneumatic cylinder, wherein the actuator support and the entire pneumatic cylinder is movable by the actuator in the longitudinal direction of the gripping arms and thus enables the extracted inserting position of the first gripping device to be varied between a minimum position and a maximum position, and wherein the actuator comprises a servomotor configured to be steplessly displaced between the minimum position and the maximum position.
2. The gripper system according to claim 1, further comprising a second horizontal linear guide having a second gripping device, wherein the first horizontal linear guide has the first gripping device, and wherein the first and second horizontal linear guides are disposed on the vertical linear guide.
3. The gripper system according to claim 1, wherein the vertical linear guide is disposed on a second horizontal linear guide by which the first gripping device can be moved in a horizontal direction of movement of a tool holder of the press brake.
4. The gripper system according to claim 1, wherein a cylinder of the pneumatic cylinder is coupled with the guide rail and a piston rod of the pneumatic cylinder is coupled with the guide carriage.
5. The gripper system according to claim 4, wherein the cylinder of the pneumatic cylinder is disposed on a positioning carriage which can be moved horizontally relative to the vertical linear guide by the actuator.
6. The gripper system according to claim 1, wherein the lock mechanism comprises a locking pin which can be moved by a lock cylinder and the locking pin has a toothed surface on its end face and co-operates with a toothed rack, and when the lock cylinder is in an extracted state, the toothed surface engages in the toothed rack.
7. A bending press comprising: a gripper system; press beams; and tool holders with a plurality of bending tools received therein disposed or arranged on the press beams, each of the bending tools having a respective gripping groove, each of the bending tools being configured to be manipulated by the gripper system; wherein the gripper system comprises: a first gripping device for manipulating a first bending tool of the plurality of bending tools, the first gripping device comprising a first gripping arm and a second gripping arm that is displaceable in a clamping direction relative to the first gripping arm, said gripping arms being configured to engage in the gripping groove of the first bending tool and to clamp the first bending tool, wherein the first gripping device is arranged on a carriage system, said carriage system comprising a first horizontal linear guide configured to displace the first gripping device towards the gripping groove or away from the gripping groove in a longitudinal direction of the gripping arms, wherein the carriage system further comprises a vertical linear guide, wherein the first horizontal linear guide and the first gripping device are disposed on the vertical linear guide so as to be vertically displaceable, an actuator, a pneumatic cylinder, an actuator support mounting the pneumatic cylinder, and a lock mechanism configured to fix a position of the actuator support in the longitudinal direction of the gripping arms, wherein the first horizontal linear guide comprises a guide carriage guided on a guide rail, wherein the first gripping device is received on the guide rail, wherein the guide carriage is configured to be positioned by the pneumatic cylinder, between an extracted inserting position of the first gripping device and a retracted inoperative position of the first gripping device, wherein the actuator is disposed between the guide rail and the pneumatic cylinder, wherein the actuator support and the entire pneumatic cylinder is movable by the actuator in the longitudinal direction of the gripping arms and thus enables the extracted inserting position of the first gripping device to be varied between a minimum position and a maximum position, and wherein the actuator comprises a servomotor configured to be steplessly displaced between the minimum position and the maximum position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) To provide a clearer understanding, the invention will be described in more detail below with reference to the appended drawings.
(2) These are highly simplified, schematic diagrams illustrating the following:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(21) Firstly, it should be pointed out that the same parts described in the different embodiments are denoted by the same reference numbers and the same component names and the disclosures made throughout the description can be transposed in terms of meaning to same parts bearing the same reference numbers or same component names. Furthermore, the positions chosen for the purposes of the description, such as top, bottom, side, etc., relate to the drawing specifically being described and can be transposed in terms of meaning to a new position when another position is being described.
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(23) The press brake 2 further comprises a first displaceable press beam 4 in which a tool holder 5 for holding a first bending tool 6 is disposed. The press brake 2 also comprises a second stationary press beam 7 on which a tool holder 5 for holding a bending tool 6 is likewise disposed.
(24) The metal sheet 3 to be bent is placed between the bending tools 6 of the first 4 and second press beam 7 for the bending operation. The bending tool 6 secured in the first press beam 4 respectively the first displaceable press beam 4 is moved up and/or down in the vertical direction by means of a press drive unit 8. In order to control the press drive unit 8, a computer unit 9 is provided, which can be connected to an input and/or display unit 10.
(25) As illustrated in
(26) As may also be seen from
(27) As an alternative to this, another option is to introduce the bending tool 6 into the tool holder 5 in the vertical insertion direction 14. If opting for this way of introducing the bending tool 6 into the tool holder 5, the bending tool 6 must have an insertion mechanism.
(28) A number of bending tools 6 which are of the same type can be positioned in the tool holder 5 adjacent to one another and adjoining one another. As a result, bending edges 15 of individual bending tools 6 form a correspondingly long processing edge.
(29) Another possible way of arranging bending tools 6 is to position a number of different bending tools 6 in the tool holder 5. These different bending tools 6 are then used for different bending operations and can also be individually changed. If bending tools 6 of a different type are used for different process steps, it is standard practice for them to be disposed at a certain distance from one another.
(30) In order to provide a processing system 1 that is as flexible as possible, it is necessary to be able to clamp the bending tools 6 in the tool holder 5 and take them out again easily and quickly.
(31) As may be clearly seen from
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(33) The tool body 12 may also have a first gripping groove 17 and a second gripping groove 18 which are provided in the tool body 12. The gripping grooves 17, 18 may be disposed opposite one another on the tool body 12 and extend in a longitudinal direction parallel with the bending edge 15. The gripping grooves 17, 18 are shaped in such a way that when bending tools are being changed, the gripping device 11 is able to locate in them and thus set up the bending tool 6 on the press brake 2 and take it out again as and when necessary.
(34) However, it is not absolutely necessary for the gripping grooves 17, 18 to be provided in the form of a groove as such and instead, it is also conceivable to provide them in the form of simple bores in which a gripping device 11 can engage.
(35) The bending tool 6 can be picked up by the gripping device 11 selectively by the first gripping groove 17 or by the second gripping groove 18.
(36) The bending tool 6 also has a holder portion 19 which is inserted in the tool holder 5. As a result, the bending tool 6 is retained in the press brake 2.
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(42) The design of the gripping device 11 will be described and explained with reference to
(43) As may be seen from
(44) Based on an alternative variant, the actuator 25 may also act on both gripping arms 21, 22 and the latter are moved symmetrically towards one another or apart from one another by the actuator 25.
(45) Furthermore, the gripping device 11 may have an unlocking element 27 which is received between the two gripping arms 21, 22. A recess 28 may be provided on both the first gripping arm 21 and the second gripping arm 22 and the unlocking element 27 can be moved in the gap created by the recess 28. The recess 28 may extend from a gripping portion 29 or a front end portion 30 as far as a rear gripping arm region 31.
(46) In particular, two gripping fingers 32 may be formed respectively on the gripping portion 29 by the recess 28 in the gripping arms 21, 22. As may be seen particularly clearly from
(47) Furthermore, the unlocking element 27 may be mounted on the second gripping arm 22 by means of a non-rotating longitudinal guide 34 so that it can be moved in the longitudinal direction 35 relative to the first gripping arm 21 and/or to the second gripping arm 22. The non-rotating longitudinal guide 34 may be provided by means of two guide bolts 36 which extend transversely through the second gripping arm 22 and co-operate with a slot 37 in the unlocking element 27. In addition, the gripping device 11 may comprise a second actuator 38 by means of which the unlocking element 27 can be moved in a direction of movement 35 relative to the second gripping arm 22.
(48) Both the first actuator 25 and the second actuator 38 may be provided in the form of a pneumatic or hydraulic cylinder, for example. Alternatively, it is also conceivable to use an electric control cylinder or a linear motor as the actuator for example.
(49) The unlocking element 27 is configured to enable operation of an operating element of the bending tool 6 and thus enable the bending tool 6 to be inserted in a vertical insertion direction 14 into the tool holder 5 and taken back out of it again.
(50) As may be seen particularly clearly from
(51) Another option is one where the gripping device 11 comprises a wear protection element 43 disposed in the front end region 30 of the first gripping arm 21. The wear protection element 43 has a surface 44. The wear protection element 43 may also be attached to the first gripping arm 21 by means of fixing means 45. The wear protection element 43 may be made from a synthetic material, in particular rubber material, and thus act as a damper.
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(53) The carriage system 46 is used to manipulate the gripping device 11. The following description of the design of the carriage system 46 of the gripping device 11 will be given with reference to
(54) The carriage system 46 comprises a horizontal linear guide 47 on which the gripper system 16 is disposed. The horizontal linear guide 47 may have one or preferably two guide rails 48 on which a guide carriage 49 is mounted so as to be horizontally displaceable. In the embodiment illustrated as an example here, the horizontal linear guide 47 comprises two guide rails 48 and two rail supports 50 matching them are provided in the guide carriage 49. By providing two mutually spaced guide rails 48 and rail supports 50, a higher bending moment can be transmitted by the guide carriage 49 and the stability of the carriage system 46 thus increased as a result. The rail support 50 is guided in the guide rail 48 in a positive fit. It is possible for the rail support 50 to be guided in the guide rail 48 using ball bearings for mounting purposes. Based on another alternative embodiment, it is conceivable to provide a sliding guide between the rail support 50 and guide rail 48.
(55) Due to the horizontal linear guide 47, the gripping device 11 can be moved in the longitudinal direction 35 of the gripping arms 21, 22. The gripping device 11 can therefore be moved towards the bending tool 6 inserted in the tool holder 5 or away from it. In particular in this context, the gripping device 11 may be disposed directly on the guide carriage 49 and connected to it by means of fixing means, such as screws.
(56) An actuator 51 may also be provided, which moves the guide carriage 49 in the longitudinal direction 35 of the gripping arms 21, 22. The actuator 51 may be provided in the form of a motorized electric drive, a motorized electric spindle drive, a hydraulic cylinder and such like. In the case of the embodiment illustrated as an example here, the actuator 51 is provided in the form of a pneumatic cylinder 52. By means of the pneumatic cylinder 52, the gripping device 11 can be moved into an extracted inserting position 53 and a retracted inoperative position 54. The pneumatic cylinder 52 is configured in particular to enable the gripping device 11 to be moved between these two positions as quickly as possible.
(57) The extracted inserting position 53 is the position in which the bending tool can be inserted in the tool holder 5 in the vertical insertion direction 14.
(58) When the gripping device 11 is in the retracted inoperative position 54, the bending tool 6 can be moved in the horizontal direction of movement 13 alongside the other bending tools 6 retained in the tool holder 5.
(59) The carriage system 46 may also comprise a vertical linear guide 55 by means of which the gripping device 11 respectively the horizontal linear guide 47 can be moved in the vertical insertion direction 14. As is the case with the horizontal linear guide 47 already described, the vertical linear guide 55 may have one or more guide rails 56 on which a guide carriage 57 is guided. As is the case with the embodiment already described, the guide carriage 57 may have one or more rail supports 58 which co-operate with the guide rails 56.
(60) In particular, the guide rails 48 of the horizontal linear guide 47 may be disposed on the guide carriage 57 of the vertical linear guide 55, thereby enabling them to be moved vertically.
(61) Based on the embodiment illustrated here, an actuator support 59 may also be provided as a means of receiving the actuator 51, in particular the pneumatic cylinder 52. In particular, a cylinder 60 of the pneumatic cylinder 52 may be secured to the actuator support 59. The piston rod 61 of the pneumatic cylinder 52 may be coupled with the guide carriage 49 of the horizontal linear guide 47 by means of a mounting support 62.
(62) Another actuator 63 may also be provided, which is coupled with the guide carriage 57 of the vertical linear guide 55 and with the actuator support 59. This being the case, the actuator support 59 can be moved in the longitudinal direction 35 of the gripping fingers 21, 22. The entire actuator 51 can therefore be moved in the longitudinal direction 35, thereby enabling the inserting position 53 to be varied between a minimum position 65 and a maximum position 66.
(63) The actuator support 59 may also be provided in the form of a positioning carriage and, like the carriage systems already described, a carriage support 67 guided in a guide rail 68 may be provided on the positioning carriage 64. The other actuator 63 is preferably provided in the form of a positioning cylinder, for example in the form of an electric spindle drive. The other actuator 63 is preferably configured to enable the positioning carriage 64 respectively the actuator support 59 to be moved steplessly between the minimum position 65 and the maximum position 66.
(64) A lock mechanism 69 may also be provided, by means of which the position of the positioning carriage 64 respectively the actuator support 59 can be fixed. Due to the lock mechanism 69, therefore, any force which might occur oriented in the longitudinal direction 35 does not have to be absorbed by the other actuator 63. Such a force might occur due to the inertia of the gripping device 11 and the guide carriage 49 of the horizontal linear guide 47 for example, especially at high travel speeds.
(65) The movement system by means of the other actuator 63 offers a particular advantage in that the inserting position 53 of the gripping device 11 can be adapted to the geometry of the bending tool 4 respectively being inserted and to the geometry of the tool holder 5.
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(68) The toothed surface 73 may have toothing of any type. In particular, it seems to be of advantage if the toothed surface 73 has micro-toothing, which theoretically enables each and every position of the positioning carriage 64 to be locked.
(69) In the embodiment illustrated as an example, the locking pin 71 is moved between the releasing position and locking position by means of a lock cylinder 75.
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(71) The gearwheel 76 engages in a toothed rack 77, thereby enabling the guide carriage 49 to be moved. In particular, the actuator 51 may be disposed directly on the guide carriage 49.
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(73) The centering projection 40 is configured so as to co-operate with the centering recess 20 and thus enables the bending tool 6 to be positioned in the horizontal direction of movement 13 relative to the gripping device 11.
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(75) In a first method step, the gripping device 11 is moved towards the bending tool 6 so that the gripping fingers 32 of the first respectively the second gripping arms 21, 22 are positioned inside the second gripping groove 18. The gripping device 11 is then moved downwards by means of the carriage system 46 in a subsequent method step so that the gripping fingers 32 of the first gripping arm 21 sit in engagement with the second gripping groove 18 and touch one another.
(76) In another method step illustrated in
(77) Based on an alternative embodiment, the two gripping arms 21, 22 may be positioned centrally in the gripping groove 18 and moved symmetrically apart from one another by means of the first actuator 25.
(78) In another method step illustrated in
(79) The bending tool 6 can now be moved opposite the vertical insertion direction 14 freely out of the tool holder 5 and/or can be inserted therein.
(80) The bending tool 6 can then be moved by means of the horizontal linear guide 47 in the longitudinal direction 35 of the gripping arms 21, 22 out of the inserting position 53 into the inoperative position 54 so that it can then be conveyed by means of the other horizontal linear guide 70 in the horizontal direction of movement 13 past the other bending tools 6 to the tool storage.
(81) To set the bending tool 6 down, the operating element 78 can now be moved in the reverse sequence back into its normal position and the gripping device 11 disengaged from the bending tool 6.
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(83) In a first method step, the gripping device 11 is moved towards the bending tool 6 so that the gripping fingers 32 of the first respectively second gripping arm 21, 22 are positioned inside the first gripping groove 17. The gripping device 11 is then moved downwards by means of the carriage system 46 in a subsequent method step so that the gripping fingers 32 of the first gripping arm 21 sit in engagement with the first gripping groove 17 and touch one another.
(84) In another method step illustrated in
(85) In another method step illustrated in
(86) The bending tool 6 can now be moved freely out of the tool holder 5 and/or can be inserted therein.
(87) The bending tool 6 can be taken back to the tool storage in the same way as in the method sequence already described.
(88) To set the bending tool 6 down, the operating element 78 can now be moved in the reverse sequence back into its normal position and the gripping device 11 disengaged from the bending tool 6.
(89) The embodiments illustrated as examples represent possible variants of the gripper system 16, and it should be pointed out at this stage that the invention is not specifically limited to the variants specifically illustrated, and instead the individual variants may be used in different combinations with one another and these possible variations lie within the reach of the person skilled in this technical field given the disclosed technical teaching.
(90) Furthermore, individual features or combinations of features from the different embodiments illustrated and described may be construed as independent inventive solutions or solutions proposed by the invention in their own right.
(91) The objective underlying the independent inventive solutions may be found in the description.
(92) All the figures relating to ranges of values in the description should be construed as meaning that they include any and all part-ranges, in which case, for example, the range of 1 to 10 should be understood as including all part-ranges starting from the lower limit of 1 to the upper limit of 10, i.e. all part-ranges starting with a lower limit of 1 or more and ending with an upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1 or 5.5 to 10.
(93) Above all, the individual embodiments of the subject matter illustrated in
(94) For the sake of good order, finally, it should be pointed out that, in order to provide a clearer understanding of the structure of the gripper system 16, it and its constituent parts are illustrated to a certain extent out of scale and/or on an enlarged scale and/or on a reduced scale.
(95) TABLE-US-00001 List of reference numbers 1 Processing system 2 Press brake 3 Metal sheet 4 First press beam 5 Tool holder 6 Bending tool 7 Second press beam 8 Press drive unit 9 Computer unit 10 Input/display unit 11 Gripping device 12 Tool body 13 Horizontal direction of movement 14 Vertical insertion direction 15 Bending edge 16 Gripper system 17 First gripping groove 18 Second gripping groove 19 Holder portion 20 Centering recess 21 First gripping arm 22 Second gripping arm 23 First gripping arm holder 24 Second gripping arm holder 25 First actuator 26 Clamping direction 27 Unlocking element 28 Gripping arm recess 29 Gripping portion 30 Gripping arm front end portion 31 Rear gripping arm region 32 Gripping finger 33 Center plane 34 Non-rotating longitudinal guide 35 Longitudinal direction 36 Guide bolt 37 Slot 38 Second actuator 39 Front end region of unlocking element 40 Centering projection 41 Chamfer 42 Fixing means 43 Wear protection element 44 Surface 45 Fixing means 46 Carriage system 47 Horizontal linear guide 48 Guide rail 49 Guide carriage 50 Rail support 51 Actuator 52 Pneumatic cylinder 53 Inserting position 54 Inoperative position 55 Vertical linear guide 56 Vertical guide rail 57 Vertical guide carriage 58 Vertical rail support 59 Actuator support 60 Cylinder 61 Piston rod 62 Mounting support 63 Other actuator 64 Positioning carriage 65 Minimum position 66 Maximum position 67 Rail support positioning carriage 68 Guide rail positioning carriage 69 Lock mechanism 70 Other horizontal linear guide 71 Locking pin 72 End face 73 Toothed surface 74 Toothed rack 75 Lock cylinder 76 Gearwheel 77 Toothed rack 78 Operating element 79 Locking element