SPOUT FOR DOMESTIC WATER TAP
20210140155 · 2021-05-13
Assignee
Inventors
Cpc classification
E03C1/0401
FIXED CONSTRUCTIONS
International classification
Abstract
A spout for a domestic water tap and a manufacturing method of such a spout are disclosed. The present techniques relate to a spout for a tap, in particular, a domestic water tap or faucet and a method of manufacturing such a spout. The method of manufacturing a spout comprises forming a spout body. The body has an inlet end and an outlet end. A fluid path is positioned between the inlet end and the outlet end. A spout adapter is press-fitted into at least one of the outlet end or the inlet end of the spout body. A spout for domestic water tap is obtained by the disclosed manufacturing method of such a spout.
Claims
1. A method of manufacturing a tap spout comprising forming a tap spout body having an inlet end, an outlet end; and a fluid path between the inlet end and the outlet end; and press-fitting a spout adapter comprising a body having a deformable collar portion into at least one of the outlet end or the inlet end of the spout body, by deforming the deformable collar portion from a first expanded configuration to a second compressed configuration in which the collar portion is small enough to be inserted into the tap spout body and then allowing the deformable collar to return towards the first expanded configuration to form an interference fit on an inner surface of the tap spout body.
2. (canceled)
3. The method of claim 1, comprising mounting the deformable collar portion in a channel on an outer surface of the spout adapter body before press-fitting the spout adapter.
4. The method of claim 1, comprising mounting a resilient seal on an outer surface of the spout adapter body before press-fitting the spout adapter.
5. The method of claim 1, wherein the spout adapter is a nozzle adapter and the method comprises press-fitting the nozzle adapter into the outlet end of the tap spout body.
6. The method of claim 1, wherein the spout adapter is a connector for connecting the tap spout to a tap body and the method comprises press-fitting the connector into the inlet end of the tap spout body.
7. The method of claim 1, comprising press-fitting a spout adapter into both the inlet end and the outlet end of the tap spout body.
8. The method of claim 1, wherein forming the tap spout body comprises shaping the tap spout body before press-fitting.
9. The method of claim 7, wherein forming the tap spout body comprises plating the shaped spout body before press-fitting.
10. (canceled)
11. A tap spout comprising a spout body having an inlet end, an outlet end and a fluid path between the inlet end and the outlet end; a spout adapter connected to at least one of the inlet end and the outlet end, wherein the spout adapter comprises a deformable collar portion which is configured to provide an interference fit between the spout body and the spout adapter.
12. (canceled)
13. The tap spout of claim 11, wherein the collar portion is made from a resilient plastics.
14. The tap spout of claim 11, wherein the collar portion is removably coupled to the spout adapter body.
15. The tap spout of claim 14, wherein the collar portion is an annular ring with a gap.
16. The tap spout of claim 14, wherein the collar portion is located in a channel in an outer surface of the spout adapter body.
17. The tap spout of claim 13, wherein the collar portion is integral with the body.
18. The tap spout of claim 11, further comprising a resilient seal located in a channel in an outer surface of the spout adapter.
19. The tap spout of claim 11, wherein the spout adapter is a nozzle adapter in the outlet end of the spout body.
20. The tap spout of claim 11, wherein the spout adapter is a connector for connecting the tap spout to a tap body and the connector is in the outlet end of the spout body.
21. A spout adapter for use in the tap spout of claim 11, the spout adapter comprising a body having an inner end which is received within a spout, an outer end which is opposed to the inner end; and a fluid path between the inner end and the outer end, and a deformable member adjacent the inner end of the body, wherein the deformable member is configured to provide an interference fit when the spout adapter is inserted in a spout.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0024] Further features and advantages of the invention will become apparent from the following description of preferred embodiments of the invention, given by way of example only, which is made with reference to the accompanying drawings.
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
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[0032]
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[0035]
[0036]
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[0039]
[0040]
[0041]
DESCRIPTION OF EMBODIMENTS
[0042] Referring to
[0043] The spout 10 comprises a nozzle adapter 16 which comprises multiple components and which as explained in more detail below is inserted into the outlet end 14 during manufacture. Similarly, the spout comprises a spout connector 18 which as explained in more detail below is inserted into the inlet end 12 during manufacture.
[0044]
[0045]
[0046]
[0047] The nozzle adapter 16 has a cross-section which matches that of the spout into which it is incorporated. Accordingly, the nozzle adapter 16 is also generally annular in shape. The nozzle adapter comprises an inner end 26 which is received in the spout and an outer end 28 at the opposed end of the nozzle adapter. There is at least one fluid path between the inner end 26 and the outer end 28 of the nozzle adapter 16 through which water can pass from the spout out of the nozzle adapter.
[0048] The nozzle adapter 16 comprises two channels 22, 24 in the outer surface of its body. A first channel 22 is located centrally on the nozzle adapter 16 and a collar 34 is located within the first channel 22. A second channel 24 is adjacent the inner end 26 and a resilient seal 32, for example in the form of an O-ring is located within the second channel 24. In this arrangement, the first channel 22 is larger than the second channel 24. The second channel 24 is also located closer to the inner end 26 than the first channel 22. In other words, the second channel 24 is located upstream of the first channel 22 when considering the direction of water flow through the nozzle. By incorporating the channels in the nozzle adapter, the inner surface of the spout does not need to include channels, indentations or other adaptations to incorporate the nozzle adapter.
[0049] The collar 34 (also termed a collar portion and the terms may be used interchangeably) is made from a resilient plastics material which provides the interference fit. The collar may be in the form of a ring having a small gap to facilitate attachment of the collar 34 within the first channel 24. As the nozzle adapter 16 is inserted in the outlet end of the spout, the collar deforms slightly to reduce the overall size of the collar to allow the nozzle 16 to be inserted without damaging the spout. Once the nozzle adapter 16 is inserted, the collar provides an interference fit on the smooth inner surface of the outlet end of the spout. The collar may also have a chamfered inner edge which may assist in press-fitting the collar (and hence the nozzle adapter) into the spout. The circumference of the collar 34 is greater than the circumference of the adjacent part of the nozzle body. In this way, the interference fit is between the outer surface of the collar 34 and the inner surface of the spout rather than between any surface of the nozzle body with the spout.
[0050] The outer end of the nozzle adapter has a thread 70 on its outer surface. The thread matches the threaded bore on an inner surface of a nozzle cap 72. The nozzle cap has the same external dimensions as the spout and once the nozzle adapter is inserted into the spout and covered with the cap, the nozzle cap 72 abuts and is flush with the outlet end of the spout. Thus, as shown in
[0051] Water flows through the nozzle adapter and thus any parts of the nozzle body which are in contact with water must be made or at least coated with a material which is approved for use in this context. In the embodiment of
[0052] In the embodiment of
[0053]
[0054] In addition to providing a fluid connection between the spout and a tap body, the connector also provides a mechanical connection between both components. Accordingly, the inner end 46 which is received in the spout has a cross-section which matches that of the spout into which it is incorporated. Similarly, the outer end 48 which is received in the tap body is shaped to form a suitable connection with the tap body. In this example, the connector is in the form of a hollow cylinder having a generally circular cross-section which tapers in size from the larger inner end 46 to the smaller outer end 48.
[0055] Like the nozzle, the connector 36 comprises two channels 42, 44 in the outer surface of its body. A first channel 42 is located close to the inner end 46 of the connector 36 and a collar 54 is located within the first channel 42. A second channel 44 is adjacent the inner end 46 and a resilient seal 52, for example in the form of an O-ring is located within the second channel 44. In this arrangement, the first channel 42 is larger than the second channel 44. The second channel 44 is also located closer to the inner end 36 than the first channel 42. In other words, the second channel 44 is located downstream of the first channel 42 when considering the direction of water flow through the connector. As shown, both the O-ring 52 and the collar 54 have a circumference which is greater than the adjacent portions of the connector 36.
[0056] As with the nozzle adapter, the collar 54 of the connector 36 may be made from a resilient engineering plastics material which provides the press fit. As explained above, use of an engineering plastics material allows the tolerance on the relative size of the collar and the spout to be relaxed compared to when using other materials such as metals which are less deformable. The collar 54 may be in the form of a ring having a small gap 66. As the connector 36 is inserted in the inlet end of the spout, the collar deforms to reduce the overall size of the collar by virtue of the material from which it is made and the force applied. Once the connector 36 is inserted, the collar provides an interference fit on the inner surface of the inlet end of the spout. The connector 36 cannot then be removed from the spout without exerting considerable force and cannot be removed manually. The gap 66 also allows the collar 54 to be removably coupled to the connector body. The gap on the nozzle adapter provides the same functionality. As with the nozzle adapter, the circumference of the collar 54 is greater than the circumference of the adjacent part of the body of the connector. In this way, the interference fit is between the outer surface of the collar 54 and the inner surface of the spout rather than between any surface of the connector with the spout.
[0057] The connector 36 also comprises a central portion 56 between the inner end 46 and the outer end 48. As shown in
[0058] The connector 36 may also comprise additional channels 58, 60, 62 some or all of which may comprise a resilient seal to ensure a water tight seal between the connector 36 and the tap body or provide a fluid pathway between the tap body and spout. The outer end 48 of the connector 36 is shaped to connect to a tap body both mechanically and fluidically.
[0059] In the arrangement shown in
[0060] In the embodiment of
[0061]
[0062] In this example, the tap 1000 is a so-called “4 in 1 boiling water tap”. However, the spout may be incorporated in any suitable tap.
[0063]
[0064] The outer body 102 houses a first valve which interfaces with one side of the inner body 100 and a second valve which interfaces with an opposed side of the inner body 100. In this example, the first valve is a filtered water and boiling water selector valve which allows a user to select filtered water or boiling water but not a mixture of filtered and boiling water. The second valve is a mains hot and cold water mixer valve which allows a user to mix hot and cold water in any combination. The tap further comprises a first handle 114 operatively connected to the first valve and a second handle 115 operatively connected to the second valve.
[0065] By activating the first handle 114, a user can control the valve to cause water from the filtered water source or boiling water source to flow through the tap and be dispensed through an inner outlet within the spout 110. By activating the second handle, a user can control the valve to cause water from hot and cold water sources to flow through the tap and be dispensed through an outer outlet within the spout 110. Such handles, their mechanism and the manner in which they control valves are known for example from WO2017/042586 and EP2990703 to the present applicant. The information contained in these publications is herein incorporated by reference.
[0066] As shown in
[0067] The boiling water source is in the form of a boiler which has a compact design but can be easily fitted into a standard kitchen cabinet. The compact design may hold over 4 litres. The boiler is connected to a water supply and a power source. The boiler is insulated and efficient so that it uses very little power to keep the water at around 100° C. (and above 98° C.). For example, the boiler may consume less than 1 watt of electricity per hour in standby mode. The boiler operates at a minimum pressure of 1.5 bar for hot and cold supply and up to a maximum pressure of 5 bar.
[0068] The spout of
[0069] Forming the spout body may comprise shaping the spout body, e.g. by bending a hollow pipe to the required shape for the spout. The spout body may be made from any suitable material, e.g. a metal such as brass which is approved for use in a domestic water system. Once the spout body is shaped, forming the spout body may further comprise plating or otherwise coating the spout body with a finishing material, e.g. stainless steel.
[0070] Forming the spout adapter may comprise forming one or both of a nozzle adapter and a connector. This step may comprise forming a spout adapter body having an inner end which is received in the spout body and an outer end which extends from the spout body. The spout adapter body may be formed (e.g. moulded or machined) with an integral deformable collar portion. Alternatively, the deformable collar portion may be removably fitted to the adapter body, e.g. within a channel on an outer surface of the adapter body. The integral or separate collar portion may provide the interference fit between the spout adapter and an inner surface of the spout body. Forming the spout adapter may further comprise attaching a resilient seal, e.g. an O-ring, to the spout adapter. The resilient seal may additionally (or alternatively) provide the interference fit between the spout adapter and an inner surface of the spout body. The resilient seal may also form a water-tight seal to reduce or prevent water leakage.
[0071] Steps S104 and S106 illustrate the step of press-fitting the spout adapter (a nozzle adapter, a connector or both) in the spout body. Press-fitting allows the nozzle and the connector to be fixed to the spout body without using welding or similar techniques. The deformation of the spout body during the press-fit process is reduced compared to these techniques. Hence, the spout body may be fully finished, including with a delicate outer coating, before the press-fitting step occurs.
[0072] As shown in step S104, the spout adapter may be a connector which connects the spout to a tap body, and in this case the connector is press-fit into an inlet end of the spout body. As shown in step S106, the spout adapter may be nozzle adapter which is press-fit into an outlet end of the spout body. Press-fit comprising inserting the adapter into the spout body. Where a collar portion is used, the press-fitting step compresses the collar portion from the first configuration to the second configuration. Once the collar portion is inside the spout body, the collar portion returns towards its first configuration to form an interference fit on the inside surface of the spout. The collar portion may not then be easily removed from the spout, e.g. cannot be removed manually but may be removable by exerting a significant force with a special machine.
[0073] Once the spout adapter has been fitted to the spout body, an inner spout may be pushed through the spout body. This step is optional because it is only necessary in the arrangements in which it is desired to separate water sources, e.g. the “4 in 1” tap in which water from a boiling water source is fed through an inner spout and water from a mains water source fed through an outer spout. Where a nozzle adapter is used, the method may further comprise fitting (e.g. screwing) a nozzle cap over the nozzle adapter. In this way, the nozzle adapter is concealed within either the spout body or the nozzle cap and can thus be made from any suitable material. Where a connector is used, the finished spout may then be fitted to a tap in the normal way and as described above.
[0074]
[0075] As before, the connector 136 comprises an inner end 46 which is received in the spout and an outer end 48 at the opposed end of the connector. There is at least one fluid path through the connector 136. The connector 136 is in the form of a hollow cylinder having a generally circular cross-section which tapers in size from the larger inner end 46 to the smaller outer end 48.
[0076] The connector 136 comprises a channel 44 adjacent the inner end 46 and a resilient seal is located within the second channel 44. In contrast to the previous embodiment, there is no channel for the collar because the collar 154 is integral to this one-piece connector 136. As before though, the channel 44 for the resilient seal is located downstream of the collar 154 when considering the direction of water flow through the connector.
[0077] The connector 136 also comprises a central portion 56 having the same external dimensions as the spout and once the inner end 46 is inserted into the spout, the central portion 56 abuts and is flush with the inlet end of the spout. The collar 154 is narrower than this central portion. This central portion 56 may be formed by using two stages in the manufacturing process, for example by initially forming a section having the same cross-section as the collar or other components and then by adding a component, e.g. a retaining clip as shown in
[0078] As in the previous arrangement, the collar 154 forms the press fit from the nature of the material itself as explained above. When the connector 136 is inserted by press-fitting in the inlet end of the spout, the collar deforms to reduce the overall size of the collar. Once the connector 136 is inserted, the collar provides an interference fit on the inner surface of the inlet end of the spout. The connector 136 cannot then be removed from the spout without exerting considerable force.
[0079] It will be appreciated that whilst
[0080]
[0081] Whilst water has been described above as a medium guided and directed through the tap, the inner body may receive any liquid suitable for being delivered by a domestic water tap. The water sources may in examples be combined into fewer water sources. In some examples there may only be one or two or three water sources. In some examples there may be more water sources.
[0082] The above embodiments are to be understood as illustrative examples of the invention. Further embodiments of the invention are envisaged. It is to be understood that any feature described in relation to any one embodiment may be used alone, or in combination with other features described, and may also be used in combination with one or more features of any other of the embodiments, or any combination of any other of the embodiments. Furthermore, equivalents and modifications not described above may also be employed without departing from the scope of the invention, which is defined in the accompanying claims.