Ladders, ladder components and related methods
11846137 · 2023-12-19
Assignee
Inventors
Cpc classification
E06C7/14
FIXED CONSTRUCTIONS
E06C1/22
FIXED CONSTRUCTIONS
E06C1/39
FIXED CONSTRUCTIONS
E06C1/397
FIXED CONSTRUCTIONS
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E06C7/16
FIXED CONSTRUCTIONS
E06C1/22
FIXED CONSTRUCTIONS
E06C1/39
FIXED CONSTRUCTIONS
E06C1/397
FIXED CONSTRUCTIONS
E06C7/14
FIXED CONSTRUCTIONS
Abstract
Ladders, ladder components and related methods are provided including various embodiments of a combination ladder. In some embodiments, a platform is provided that is fixedly coupled with a rail assembly of a combination ladder. The platform may pivot between a useable position or state and a stowed or stored position or state. The platform may maintain a position relative to certain rungs of the rail assembly while being displaceable relative to other rungs of the rail assembly. A hand rail may be coupled to the rail assembly and a tray may be coupled with the hand rail. The tray and the platform may be configured to maintain a constant distance between one another while the rail assembly is adjusted for height.
Claims
1. A ladder comprising: a first rail assembly comprising: a first pair of inner rails; a first pair of outer rails slidably coupled to the first pair of inner rails; a first plurality of rungs coupled between the first pair of inner rails; and a second plurality of rungs coupled between the first pair of outer rails; a second rail assembly coupled to the first rail assembly, the second rail assembly comprising: a second pair of inner rails; a second pair of outer rails slidably coupled to the second pair of inner rails; a third plurality of rungs coupled between the second pair of inner rails; a fourth plurality of rungs coupled between the second pair of outer rails; and a platform including: a body portion coupled with the first pair of inner rails adjacent to a rung of the first plurality of rungs and movable relative to the first rail assembly between a first position and a second position, the body portion being at the same elevation as the rung of the first plurality of rungs when in the first position, the body portion including at least one pin, and at least one structural component coupled with the body portion between the first pair of inner rails and the second pair of inner rails and coupled with the first pair of inner rails, the at least one structural component including at least one slot slidably receiving the at least one pin.
2. The ladder of claim 1, wherein the at least one slot extends from an upper pin extending into the at least one slot from the first pair of inner rails to the at least one pin of the body portion.
3. The ladder of claim 1, wherein the at least one structural component is configured to suspend the body portion in the first position while the body portion is spaced out of contact with the second rail assembly.
4. The ladder of claim 1, wherein the at least one structural component is configured to rotate relative to the first pair of inner rails in response to the at least one pin sliding within the at least one slot.
5. The ladder of claim 1, further comprising a hand rail coupled with the first rail assembly and a pair of hinges coupling the first rail assembly to the second rail assembly, wherein the hand rail extends above the pair of hinges.
6. The ladder of claim 5, further comprising a tray coupled with the hand rail, the tray extending substantially horizontally when the ladder is in an orientation for intended use.
7. The ladder of claim 6, wherein the tray and the body portion of the platform maintain a constant distance therebetween when the first pair of inner rails of the first rail assembly are slidably displaced relative to the first pair of outer rails of the first rail assembly.
8. The ladder of claim 1, wherein the rung of the first plurality of rungs is a second-highest rung of the first plurality of rungs of the first rail assembly.
9. The ladder of claim 8, wherein the body portion of the platform is adjacent a second-highest rung of the third plurality of rungs of the second rail assembly and separated from the second-highest rung of the third plurality of rungs by a gap between the second-highest rung of the third plurality of rungs and an end of the body portion when the body portion is in the first position and the first rail assembly and the second rail assembly are positioned at an acute angle relative to one another.
10. The ladder of claim 9, wherein the gap extends across a defined distance between approximately 1/16 of an inch and approximately 3 inches.
11. The ladder of claim 8, wherein the body portion of the platform is positioned adjacent a second highest rung of the third plurality of rungs of the second rail assembly when the first rail assembly and the second rail assembly are positioned at an acute angle relative to one another.
12. The ladder of claim 10, further comprising at least one foot coupled with at least one rail of the first pair of outer rails of the first rail assembly, the at least one foot comprising a portion having a flexible lock tab configured to engage an opening of the at least one rail of the first pair of outer rails.
13. The ladder of claim 12, further comprising a wheel coupled with the portion of the at least one foot.
14. A method of adjusting a ladder, the method comprising: providing a first rail assembly having a first pair of inner rails with a first plurality of rungs coupled therebetween and a first pair of outer rails having a second plurality of rungs coupled therebetween, the first pair of inner rails being slidably coupled with the first pair of outer rails; providing a second rail assembly having a second pair of inner rails with a third plurality of rungs coupled therebetween and a second pair of outer rails having a fourth plurality of rungs coupled therebetween, the second pair of inner rails being slidably coupled with the second pair of outer rails; positioning the first rail assembly at an acute angle relative to the second rail assembly to provide a self-supporting ladder; pivotally coupling a platform with the first rail assembly, wherein body portion of the platform includes a first end and a second end, the first end being directly pivotally coupled with a rail of the first pair of inner rails, wherein at least one structural component of the platform is coupled to the second end of the platform and to at least the rail of the first pair of inner rails, wherein the body portion is rotatable about the first end between first position suitable for a user to stand on and a second position, wherein, when in the first position, the body portion is at a same elevational position on the first rail assembly as a first rung of the first plurality of rungs, and, when in the first position, a distance between an intended portion of the second end of the body portion and a second rung of the third plurality of rungs is greater than a distance between another portion of the second end of the body portion and the second rung; and displacing the first pair of inner rails relative to the first pair of outer rails while maintaining the platform at a constant position relative to the first rung of the first plurality of rungs.
15. The method of claim 14, further comprising rotating the body portion of the platform to the second position.
16. The method of claim 14, further comprising displacing the first rail assembly toward the second rail assembly to place the ladder in a collapsed state.
17. The method of claim 14, further comprising attaching a component having a hand rail and a tray to the ladder.
18. The method of claim 17, further comprising maintaining a distance between the tray and the body portion of the platform while displacing the first pair of inner rails of the first rail assembly relative to the first pair of outer rails of the first rail assembly.
19. The method of claim 14, wherein maintaining the platform at the constant position relative to the first rung of the first plurality of rungs includes maintaining the platform at a position adjacent the second highest rung coupled with the first pair of inner rails of the first rail assembly.
20. A ladder comprising: a first rail assembly comprising: a first pair of inner rails; a first pair of outer rails slidably coupled to the first pair of inner rails; a first plurality of rungs coupled between the first pair of inner rails; and a second plurality of rungs coupled between the first pair of outer rails; a second rail assembly coupled to the first rail assembly, the second rail assembly comprising: a second pair of inner rails; a second pair of outer rails slidably coupled to the second pair of inner rails; a third plurality of rungs coupled between the second pair of inner rails; a fourth plurality of rungs coupled between the second pair of outer rails; and a platform including: a body portion having a first end and a second end, the first end being directly pivotally coupled with at least one rail of the first pair of inner rails at a position between a rung of the first plurality of rungs and the second rail assembly, the body portion being rotatable about the first end relative to the first rail assembly between a first position and a second position, the second end including an indented portion; and at least one structural component, directly coupled to the second end of the body portion between the first pair of inner rails and the second pair of inner rails; wherein, when in the first position, the body portion is positioned adjacent to, and at the same elevation as, the rung of the first plurality of rungs and a second rung of the third plurality of rungs; and wherein, when in the first position, a distance between the indented portion and the second rung is greater than a distance between another portion of the second end and the second rung.
21. The ladder of claim 20, wherein the indented portion is usable as a handle.
22. The ladder of claim 20, wherein the body portion is substantially parallel to the first pair of inner rails when in the second position, and wherein the body portion is rotatable to the second position while the first rail assembly and the second rails assembly are in a self-supporting ladder configuration.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The foregoing and other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(11) Referring to
(12) The combination ladder 100 also includes a second rail assembly 114 that includes an inner assembly 114A slidably coupled with an outer assembly 114B. The inner assembly 114A includes a pair of rails 116 coupled with a plurality of rungs 118 and is configured similar to the inner assembly 102A of the first rail assembly 102A described hereinabove. Likewise, the outer assembly 114B includes a pair of rails 120 coupled with a plurality of rungs 122 and is configured similar to the outer assembly 102B of the first rail assembly 102 described hereinabove. Locking mechanisms 124 may be associated with inner and outer assemblies 114A and 114B to enable selective positioning of the inner assembly 114A relative to the outer assembly 114B as described with respect to the first rail assembly 102 hereinabove.
(13) One exemplary locking mechanism that may be used with the first and second rail assemblies 102 and 114 is described in U.S. Patent Application Publication No. 2009/0229918 filed Mar. 6, 2009, the disclosure of which is incorporated by reference herein in its entirety. While the locking mechanism described in U.S. Patent Application Publication No. 2009/0229918 is generally described in conjunction with an embodiment of an adjustable step ladder, such a locking mechanism may by readily used with an embodiment such as the presently described combination ladder as well. It is additionally noted that, in one embodiment, the rail assemblies 102 and 114 may be configured similar to those which are described in U.S. Pat. No. 4,210,224 to Kummerlin, the disclosure of which is incorporated by reference in its entirety.
(14) The first rail assembly 102 and the second rail assembly 114 are coupled to each other may way of a pair hinge mechanisms 126. Each hinge mechanism 126 may include a first hinge component coupled with a rail of the first rail assembly's inner assembly 102A and a second hinge component coupled with a rail of the second rail assembly's inner assembly 114A. The hinge components of a hinge pair 126 rotate about a pivot member such that the first rail assembly 102 and the second rail assembly 114 may pivot relative to each other. Additionally, the hinge mechanisms 126 may be configured to lock their respective hinge components (and, thus, the associated rails to which they are coupled) at desired angles relative to each other. One example of a suitable hinge mechanism is described in U.S. Pat. No. 4,407,045 to Boothe, the disclosure of which is incorporated by reference herein in its entirety. Of course other configurations of hinge mechanisms are also contemplated as will be appreciated by those of ordinary skill in the art.
(15) The combination ladder 100 is constructed so as to assume a variety of states or configurations. For example, using the locking mechanisms (112 or 124) to adjust a rail assembly (102 or 114) enables the ladder 100 to adjust in height. More specifically, considering the first rail assembly 102, as the rail assembly 102 is adjusted, with the outer assembly 102B being displaced relative to the inner assembly 102A, the associated locking mechanisms 112 engages the inner and outer assemblies (102A and 102B) when they are at desired relative positions with the rungs (106 and 110) of the inner and outer assemblies (102A and 102B) at a desired vertical spacing relative to each other. At some of the adjustment heights of the rail assembly 102, at least some of their respective rungs (106 and 110) align with each other (such as shown in
(16) Considering the embodiment shown in
(17) Additionally, the hinge mechanisms 126 provide for additional adjustability of the ladder 100. For example, the hinge pairs 126 enable the first and second rail assemblies 102 and 114 to be adjusted to a variety of angles relative to each other. As shown in
(18) The ladder 100 also includes a platform 130 that is coupled to the first rail assembly 102. In one embodiment, the platform 130 is coupled with the inner assembly 102A of the first rail assembly 102 and is configured to extend adjacent to a rung 106 of the inner assembly 102A. For example, in the embodiment shown in
(19) The ladder 100 further includes a component 132 or mechanism that is releasably attached thereto and which may provide a variety of functions. For example, as shown in
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(21) As show in
(22) Referring briefly to
(23) Referring now to
(24) The platform 130 may include a structure or body portion 150 having a generally flat surface for supporting a user of the ladder 100. In the presently considered embodiment, the body portion 150 is pivotally coupled with the rails 104 of the inner assembly 102A. For example, pins 152 may be coupled between the body portion 150 of the platform 130 and brackets 154 that are associated with each rail 104 of the inner assembly 102A. The pins 152 enable the body portion 150 of the platform 130 to pivot or rotate relative to inner assembly 102A from a first, usable position, as shown in
(25) To support the body portion 150 of the platform when in the usable position (such as shown in
(26) Referring briefly to
(27) As shown in
(28) It is noted that the body portion 150, when in the usable position, extends adjacent a rung 118 of the inner assembly 114A of the second rail assembly 114. In one embodiment, the body portion is sized so that a relatively small gap exists between the end of the body portion 140 and the rung 118 associated with the second rail assembly 114B. For example, in one embodiment a gap exhibiting a distance L1 of approximately 1.75 inches may exist between the closest surfaces of the body portion 140 and the rung 118 of the second rail assembly 114, while a gap exhibiting a distance L2 of approximately 3 inches exists between the rung 118 and the indented portion 164 that serves as a handle. These gaps provide a desired clearance between the platform 130 and the second rail assembly for deployment from a stored and useable state while also still enabling a user to utilize the platform 130 while standing on the rungs (118 and 122) of the second rail assembly 114. In essence, a user will bridge the gap between the rung 118 and the body portion 140 of the platform 130 with their foot while standing on the second rail assembly. It is noted that the gap may be smaller or larger than the examples just described. For example, a gap of between approximately 1/16 of an inch and approximately 3 inches between the closest portions of the body portion 140 and the rung 118 are contemplated as being utilized. A platform, such as described with respect to
(29) One advantage of placing the platform at the location shown and described with respect to
(30) While the platform 130 may be coupled with the rail assembly (102 or 114) differently than described herein, one advantage of coupling the platform 130 with the inner assembly (102A or 114A) is that it will remain at the same distance from the top of the ladder 100 when it is used as a step ladder regardless of any height adjustments that may be made. In other words, if placed adjacent the second highest rung (104 or 118), it will remain adjacent the second highest rung regardless of the adjustment of the inner and outer rail assemblies 102A and 102B relative to one another.
(31) It is noted that the platform 130, as described above, is fixed to the ladder 100 as a permanent component and it is not removable from the ladder without substantial disassembly, or possibly even destruction of; some of the ladder components. In other words, the ladder 100 is manufactured with the platform 130 being an integral component of thereof. Additionally, as described above, while the platform 130 may appear somewhat like a spreader mechanism on a conventional step ladder, the platform 130 is only fixed to one of the rail assemblies (e.g., 102), not both. Stated another way, the platform is independent of one or the rail assemblies (e.g., 114).
(32) While shown as being coupled or fixed with the first rail assembly 102 (and, more particularly, the inner assembly 102A of the first rail assembly 102), the platform 130 may be coupled or fixed with the second assembly 114 instead. It is also noted that, while shown and described as maintaining a gap between the body portion and an adjacent rung of the opposing rail assembly, in other embodiments the body portion 140 may be configured to engage or rest on a top surface of the adjacent rung. However, in such an embodiment, while the platform 130 may be in contact with portions of both the first rail assembly 102 and the second rail assembly 114 when in the useable position, it only remains fixed to one of the two rail assemblies (e.g., as is evident from viewing the stowed or stored position shown in
(33) Referring now to
(34) Referring briefly to
(35) Referring to
(36) Referring now to
(37) In one embodiment, the foot 200 includes a body portion 202 that slides over a corresponding end of an associated rail. A flexible lock tab 204 may be associated with the body portion 202 and configured to engage with the complementary opening or keyway 206 (see
(38) The body portion 202 of the foot 200 may be formed such that a wheel 212 may be integrally coupled therewith. For example, as shown best in
(39) Of course, it is noted that the foot 200 does not need to be coupled to a wheel or otherwise include any features for coupling to a wheel. Rather, each foot shown in
(40) While the invention may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.