Clip for fastening a seat cover to a foam part of a seat cushion, foaming tool, production arrangement, and method for producing a foam part of a seat cushion
10967769 · 2021-04-06
Assignee
Inventors
- Daniel Navarro (Haguenau, FR)
- Robert Braun (Daubensand, FR)
- Nicolas Mehl (Illkirch, FR)
- Salah Kechid (Illkirch, FR)
Cpc classification
B25B31/00
PERFORMING OPERATIONS; TRANSPORTING
B68G7/12
PERFORMING OPERATIONS; TRANSPORTING
B29C44/12
PERFORMING OPERATIONS; TRANSPORTING
A47C31/023
HUMAN NECESSITIES
B29L2031/58
PERFORMING OPERATIONS; TRANSPORTING
B60N2/5825
PERFORMING OPERATIONS; TRANSPORTING
B60N2/7017
PERFORMING OPERATIONS; TRANSPORTING
International classification
B68G7/12
PERFORMING OPERATIONS; TRANSPORTING
B60N2/70
PERFORMING OPERATIONS; TRANSPORTING
B29C44/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A clip (1, 101, 201, 301) for securing a seat cover (304) to a foam part (303) of a seat cushion, including at least one securing element (1.2, 101.2, 201.2, 301.2, 1.6) for temporarily securing the clip (1, 101,201,301) to a foaming tool (SW) in a form-fitting manner. A foaming tool (SW) is provided for producing a foam part (303) of a seat cushion. A production arrangement (HS) is provided for producing a foam part (303) of a seat cushion, and a method is provided for producing a foam part (303) of a seat cushion.
Claims
1. A clip for fastening a seat cover to a foam part of a seat cushion, the clip comprising: at least one fastening element for temporarily fastening the clip on a foaming tool by a form-fit connection, wherein said at least one fastening element has a first portion with a lower portion comprising two spaced apart bars and an upper portion comprising a spring-hook nose on an outer surface and a hook on an opposite inner surface, wherein a spring element is angled away from said first portion, wherein said spring element has an inner surface and an opposite outer surface, the inner surface consisting essentially of a lower planar surface and an upper planar surface, and the outer surface having latching nose.
2. The clip as claimed in claim 1, further comprising at least one receiving element for fastening the seat cover.
3. The clip as claimed in claim 2, wherein the at least one receiving element comprises one of a hook and a bar.
4. The clip as claimed in claim 2, wherein the at least one fastening element and the at least one receiving element are directed away from one another.
5. A production arrangement for producing a foam part of a seat cushion, the production arrangement comprising: a foaming tool and at least one clip, the at least one clip being fastened to the foaming tool by a form-fit connection, the foaming tool comprising at least one clip-receiving element for receiving the at least one clip, the at least one clip comprising at least one fastening element for temporarily fastening the at least one clip on the foaming tool by the form-fit connection, wherein the at least one clip-receiving element has at least one retaining element, which corresponds to the at least one fastening element of the at least one clip, wherein said at least one clip has a first portion with a lower portion comprising two spaced apart bars and an upper portion comprising a spring-hook nose on an outer surface and a hook on an opposite inner surface, wherein a spring element is angled away from said first portion, wherein said spring element has an inner surface and an opposite outer surface, the inner surface consisting essentially of a lower planar surface and an upper planar surface, and the outer surface having latching nose.
6. A method for producing a foam part of a seat cushion, the method comprising: fastening at least one clip in a foaming tool by a form-fit connection and then producing the foam part by a foaming operation in the foaming tool, wherein the at least one clip is partially foamed in place, the foaming tool comprising at least one clip-receiving element for receiving the at least one clip, the at least one clip comprising at least one fastening element for temporarily fastening the at least one clip on the foaming tool by the form-fit connection wherein the at least one clip-receiving element has at least one retaining element, which corresponds to the at least one fastening element of the at least one clip, wherein said at least one clip has a first portion with a lower portion comprising two spaced apart bars and an upper portion comprising a spring-hook nose on an outer surface and a hook on an opposite inner surface, wherein a spring element is angled away from said first portion, wherein said spring element has an inner surface and an opposite outer surface, the inner surface consisting essentially of a lower planar surface and an upper planar surface, and the outer surface having latching nose.
7. The method as claimed in claim 6, wherein the at least one receiving element fastens a seat cover.
8. The method as claimed in claim 6, wherein the at least one receiving element comprises one of a hook and a bar.
9. The method as claimed in claim 6, wherein the at least one fastening element and the at least one receiving element are directed away from one another.
10. The production arrangement as claimed in claim 5, wherein the at least one retaining element of the at least one clip-receiving element comprises a recess.
11. The clip as claimed in claim 1, further comprising a panel-like region for fastening the clip in the foam part by a form-fit connection and/or a material-bonded connection by the panel-like region being foamed in place during production of the foam part, wherein the panel-like region has panel bars, between which panel apertures are arranged, and wherein the panel bars and the panel apertures are surrounded by an all-round panel edge.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(22) Referring to the drawings, parts which correspond to one another have been provided with the same reference signs in all the figures.
(23)
(24) The clip 1 has an elastic spring element 1.1, at the resilient end of which is arranged, on the outside, a latching nose 1.2 which forms a fastening element 1.2 and of which the position and shape correspond with those of a recess 2.1 in the form of a retaining element 2.1 on the clip-receiving element 2. Also arranged on the outside of the spring element 1.1 is a centering nose 1.3, which ensures that the clip 1 is introducible into the clip-receiving element 2, in a groove corresponding with the centering nose 1.3, only in a single predetermined axial orientation. The clip 1 has a likewise elastically resilient spring hook 1.4, at the end of which a hook 1.5, which is known per se, is arranged in an inwardly directed manner in the form of an receiving element 1.5 for fastening the seat cover 304. A spring-hook nose 1.6 is arranged in the form of a further fastening element 1.6 at the outer end of the spring hook 1.4 and is temporarily latchable into a further recess 2.2 in the form of a further retaining element 2.2 on the clip-receiving element 2 once a protrusion 2.3 has been negotiated. The protrusion 2.3 has located opposite, in the clip-receiving element 2, a further protrusion 2.4, the latching nose 1.2 being latchable into the recess 2.1 once it has negotiated the further protrusion 2.4.
(25) Once the clip 1, in the manner illustrated, has been temporarily clipped into the clip-receiving element 2 in a precisely positioned and axially precisely oriented manner, and is thus precisely positioned in the foaming tool SW, a foam part 303 of a seat cushion is produced by a foaming operation, that region of the clip 1 which is illustrated at the bottom, in particular a panel-like region B, having been firmly foamed in place in the foam part. Once the foam part 303 has hardened, it can be removed, together with the foamed-in-place clip 1, from the foaming tool SW, the clip-receiving element 2 preferably remaining in the foaming tool SW.
(26) For particularly precise centering and/or positioning of the clip 1 in the clip-receiving element 2, the clip 1 has, at a certain distance from that part of the clip 1 which is to be foamed in place, a plate 1.12, which has a cross-sectionally circular geometry. The external diameter of the plate 1.12 corresponds with the internal diameter of a collar 2.5 of the clip-receiving element 2. The collar 2.5 thus forms a sleeve-like end of the clip-receiving element 2.
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(28) When it has been foamed in place in the foam part 303 illustrated, and is thus integrated therein, the clip 1 illustrated serves for the clip-fitting of fastening elements (not illustrated here) of a seat cover 304, preferably of wires with a diameter of 2 mm.
(29) That region of the clip 1 which is to be foamed in place is a panel-like region B, which preferably has panel bars 1.9, between which panel apertures 1.10 are arranged. The panel bars 1.9 and the panel apertures 1.10 are surrounded by an all-round panel edge 1.11. The panel bars 1.9 and the panel apertures 1.10 serve, in a manner which is known per se, to establish a particularly fasten connection between the clip 1 and the foam part which is to be produced.
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(31) It is made possible for various prefabricated clip-receiving elements 2 to be introduced in defined, sleeve-like depressions in the surface of the foaming tool SW, this preferably taking place in that axial introduction of the clip-receiving element 2 is possible only in a certain axial orientation.
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(35) That region of the clip 201 which is temporarily clipped into the clip-receiving element 202 is of more or less sleeve-like configuration, wherein a plate 201.12 has arranged on it a number of spring elements 201.1 which are of radially resilient design. The spring elements 201.1 each have arranged on the outer sides a latching nose 201.2, in the form of a fastening element 201.2, which is temporarily clippable into corresponding retaining elements 202.2 of the clip-receiving element 202, the retaining elements being designed in the form of recesses 202.2.
(36) The clip-receiving element 202 has a central centering elevation 202.6 which, for the purpose of centering the clip 201, engages in a circular, central aperture in the plate 201.12.
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(41) The clip 301 has a central bar S forming an receiving element S for fastening the seat cover 304, which bar is not to be foamed in place and is formed from two parallel elastic spring elements 301.1. The two spring elements 301.1 are spaced apart from one another by a slot 301.13. Since the clip 301 is formed from plastics material, the bar S is particularly flexible, wherein the spring element 301.1 shown on the left has a significantly smaller width than the spring element 301.1 shown on the right, as a result of which the flexibility of the bar S is achieved essentially by the deformability of the spring element 301.1 shown on the left. The significantly thicker spring element 301.1, which is shown on the right, is particularly stable, so as to retain the seat cover 304 in a reliable manner. In other words, its spring action is at a relatively low level or tends essentially toward zero, in which case it is an essentially rigid and stiff bar element. The operations of clip-fitting the clip 301 and of removing the same then take place essentially by deformation of the significantly thinner and significantly more flexible spring element 301.1, which is shown on the left.
(42) The right-hand outer edge of the spring element 301.1 shown on the right and the left-hand edge of the spring element 301.1 shown on the left each have arranged or formed on them a prismatic latching nose 301.2 (not shown here), in the form of a fastening element 301.2, of which the position and shape correspond with those of a respective retaining element 302.1 (not shown here either) of the clip-receiving element 302, the retaining element 302.1 being designed in the form of a recess 302.1. This correspondence will be explained in more detail in
(43) Once the clip 301, in the manner illustrated, has been temporarily clipped into the clip-receiving element 302 in a precisely positioned and axially precisely oriented manner, and is thus precisely positioned in the foaming tool SW, a foam part 303 of a seat cushion is produced by a foaming operation, those regions of the clip 301 that are illustrated on the right and left having been firmly foamed in place in the foam part. Once the foam part 303 has been hardened, it can be removed, together with the foamed-in-place clip 301, from the foaming tool SW, the clip-receiving element 302 preferably remaining in the foaming tool SW.
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(45) Two regions of the clip 301 which are to be foamed in place, and will be explained in more detail in
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(47) It is made possible for various prefabricated clip-receiving elements 302 to be introduced in defined depressions in the surface of the foaming tool, this preferably taking place in that axial introduction of the clip-receiving element 302 is possible only in a certain axial orientation. In one possible embodiment, the mirror-symmetrical design of the clip-receiving element 302 means that the position of the latter can be rotated through 180° about the vertical axis in order to achieve the same axial orientation. It is likewise possible for the position of the clip-receiving element 302 to be rotated through 180° about the longitudinal axis, in order to achieve the same axial orientation.
(48) The mirror-symmetrical design of the clip 301 means that the position of the latter can be rotated through 180° about the vertical axis in order to achieve the same axial orientation. It is likewise possible for the position of the clip 301 to be rotated through 180° about the longitudinal axis, in order to achieve the same axial orientation. This means that four different positions are possible for the insertion of the clip 301 into the clip-receiving element 302, and therefore, upon insertion, the clip 301 can be positioned particularly straightforwardly and with a low probability of error.
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(53) In all the exemplary embodiments illustrated, the foaming tool SW and at least one clip 1, 101, 201, 301, which is fastened thereto by a form-fit connection, form a production arrangement HS for producing a foam part 303 of a seat cushion.
(54) The exemplary embodiments illustrated of the clip 1, 101, 201, 301 each have a panel-like region B, which is foamed in place in the foam part 303 while the foam part 303 is being produced, and therefore the clip 1, 101, 201, 301 is then connected to the foam part 303 by a form-fit and/or a material-bonded connection.
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(56) The clip 1 has the likewise elastically resilient spring hook 1.4, at the end of which the hook 1.5, which is known per se, is arranged in an inwardly directed manner in the form of an receiving element 1.5 for fastening the seat cover 304. The spring-hook nose 1.6 is arranged in the form of a further fastening element 1.6 at the outer end of the spring hook 1.4 and is temporarily latchable into the further recess 2.2 in the form of a further retaining element 2.2 on the clip-receiving element 2 once the protrusion 2.3 has been negotiated. As already described in relation to the exemplary embodiment according to
(57) Once the clip 1 has been temporarily clipped into the clip-receiving element 2, and is thus precisely positioned in the foaming tool SW, the foam part 303 of the seat cushion is produced by a foaming operation, that region of the clip 1 which is illustrated at the bottom, in particular the panel-like region B, having been firmly foamed in place in the foam part. Once the foam part 303 has hardened, it can be removed, together with the foamed-in-place clip 1, from the foaming tool SW, the clip-receiving element 2 preferably remaining in the foaming tool SW.
(58) For particularly precise centering and/or positioning of the clip 1 in the clip-receiving element 2, the clip 1 has, at a certain distance from that part of the clip 1 which is to be foamed in place, the plate 1.12, which has a cross-sectionally circular or oval geometry. It is also possible for the plate 1.12 of the exemplary embodiment which is illustrated in
(59) As illustrated in
(60) The plate 1.12 also serves to seal the cavity of the clip-receiving element 2 during the foaming operation, and this means that, during the foaming operation, it is not possible for any foam to penetrate into the region of the spring element 1.1 and of the spring hook 1.4, these therefore being freely accessible once the molding has been demolded. The sealing is particularly effective if, in the state in which it has been inserted into the clip-receiving element 2, the plate 1.12 butts in planar fashion against the offset in the clip-receiving element 2, the offset being arranged coaxially in relation to the collar 2.5. The clip 1 is preferably designed such that the plate 1.12 is pressed axially against the offset in the clip-receiving element 2 by the spring force of the spring element 1.1. and of the spring hook 1.4, the sealing therefore being particularly reliable.
(61) When it has been foamed in place in the foam part 303, and is thus integrated therein, the clip 1 illustrated serves for the clip-fitting of fastening elements of a seat cover 304, preferably of wires with a diameter of 2 mm.
(62) That region of the clip 1 which is to be foamed in place is a panel-like region B, which preferably has panel bars 1.9, between which panel apertures 1.10 are arranged. The panel bars 1.9 and the panel apertures 1.10 are surrounded by the all-round panel edge 1.11. The panel bars 1.9 and the panel apertures 1.10 serve, in a manner which is known per se, to establish a particularly fasten connection between the clip 1 and the foam part which is to be produced.
(63) It is an advantage of the clip 1 that the spring hook 1.4, which has the receiving element 1.5 in the form of a hook 1.5 for fastening the seat cover 304, is fastened to the plate 1.12 via expediently two material bars 1.13, 1.14. If one of the material bars 1.13, 1.14 breaks, for example under excessive loading, the other material bar 1.14, 1.13 in each case prevents the situation where the receiving element 1.5, in the form of a hook 1.5, becomes completely detached from the clip 1 and for example moves in an uncontrolled manner in the vehicle.
(64) It is likewise the case that the plate 1.12 is expediently connected to the panel-like region B by means of two legs 1.15, 1.16. This means that, in the event of one of the legs 1.15, 1.16 breaking, for example on account of excessive loading, the other leg 1.16, 1.15 prevents the upper region of the clip from becoming completely detached from the panel-like region B, and this prevents uncontrolled movement of separated-off clip parts in the vehicle. The groove N and/or the legs 1.15, 1.6 and/or the material bars 1.13, 1.14 can also be provided in that embodiment of the clip 1 which is illustrated in
(65) While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.